Palfinger PSM400-16 Installation Manual Download Page 21 | Manualshive

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CHAPTER 5

18

Main components

The illustrated crane is an example and shows components which may be optional on your unit,

depending on model and version.

* Illustration may differ from this project crane

1

Main boom

2

Rope winch

3

Lightning protection system

4

Crane column

5

Emergency unit

6

Slewing system

7

Rotation limiter

8

Mounting base with electric motor

9

Terminal box

10

High stand

11

Lifting cylinder

12

Remote control handset

13

Anchor points for maintenance staff

14

Arm rest, to be installed by body builder

15

Obstacle light

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Summary of Contents for PSM400-16

Page 1: ...Rev 03 NOV PALFINGER AG Franz Wolfram Scherer Stra e 245020 Salzburg Austria LIFETIME EXCELLENCE Installation Manual PSM400 16 Taiko Trading Co Ltd OA100082338 OA100084986 Equipment number 1100013705...

Page 2: ...cost effectively over the longterm Please follow all safety instructions Please maintain your PALFINGER unit in accordance with regulations Please adhere to the prescribed maintenance intervals The u...

Page 3: ...ting 20 Preparation for base assembly 22 Process of tightening 23 Preserving the screw joints 24 Hydraulic system 28 Cleanness during assembly 29 Hydraulic circuit diagram 30 Electric system 30 Connec...

Page 4: ...CHAPTER 1 1 CHAPTER 1 General In this chapter Symbols 2 Safety for individuals 3 General 4 Installing company 4 Crane installer 4...

Page 5: ...ng dangers of fatal injury Ignoring this instruction will result in death or serious injury for operator and others Warning These symbols and the Warning Signal words are used for immediately threaten...

Page 6: ...operator must recognize and understand all safety instructions in the operating instructions and the meaning of all signs Safetyclothing During any work in the unit such as Cleaning and maintenance Se...

Page 7: ...documentation crane book In case of any deviations or special assembly the crane must be re classified modification of the loads In case the crane classification changes it is required to contact PALF...

Page 8: ...CHAPTER 2 5 CHAPTER 2 Control of delivery In this chapter Visual check for transport damages 6 Control of delivery 6...

Page 9: ...o be entitled to damage claims later Crane serial number is stated at the type shield Placed at the rear of the crane column Control of delivery Before starting to install the crane check the delivery...

Page 10: ...CHAPTER 3 7 CHAPTER 3 Overview of tools In this chapter General 8 Check of threaded fasteners 9...

Page 11: ...according to table next page 3 Voltmeter for voltage checks 4 Manometer pressure range 400 bar recommended for trouble shooting 5 Grease gut to lubricate the system Grease nipples according to DIN 714...

Page 12: ...374 356 M20 22 378 360 530 505 M24 26 651 620 919 875 M27 30 971 925 1361 1296 M30 33 1313 1250 1848 1760 Screw diameter Drill diameter Hydraulic MD torque wrench MD torque wrench Hydraulic MD torque...

Page 13: ...95 284 270 UNF 3 4 10 21 352 335 499 475 UNF 7 8 9 25 572 545 798 760 UNF 1 8 27 5 845 805 1181 1125 UNF 1 1 8 7 32 1076 1025 1733 1650 UNF 1 1 4 7 35 1496 1425 2394 2280 Note Use the screw in the sta...

Page 14: ...you intend to avoid exceeding 90 of the screws yield point deduct half of the tolerance width of the used pretension measuring device or torque tool from the specified values Maximum permissible initi...

Page 15: ...CHAPTER 4 12 CHAPTER 4 Crane handling In this chapter Crane handling 13 Storage 16...

Page 16: ...r in mind that the crane components should be lifted only in horizontal position Load arm Weight 1 c 1 607 kg Use lugs 2 for attaching the unit Connect lifting cylinder with boom 3 Actual weights will...

Page 17: ...ight hydraulic oil not included c 2 650 kg Diameter of lifting lugs 33mm Actual weights will be mentioned on the delivery documents 1630mm Illustration may differ from this project crane Transport on...

Page 18: ...CHAPTER 4 15 Make sure that the crane including pallet is always placed on an even surface It is prohibited to drag and tug it...

Page 19: ...llowed to be stored without protective measures For temporary outdoor storage maximum 2 months the crane crane components must be covered with weatherproof tarpaulins Accessories are not allowed to be...

Page 20: ...CHAPTER 5 17 CHAPTER 5 Set Up In this chapter Main components 18 Crane Mounting 20 Preparation for base assembly 22 Process of tightening 23 Preserving the screw joints 24...

Page 21: ...y differ from this project crane 1 Main boom 2 Rope winch 3 Lightning protection system 4 Crane column 5 Emergency unit 6 Slewing system 7 Rotation limiter 8 Mounting base with electric motor 9 Termin...

Page 22: ...CHAPTER 5 19 Illustration may differ from this project crane 1 Rope winch 2 Load rope 3 Intermediate pulley 4 Load attachment 5 Collision protector for pulley head top stop 6 Pulley head...

Page 23: ...ved Crane support The base flanges must be even This requires machine manufacturing They have to be free of any dirt oil grease and loose scales fins or chippings The evenness is to be compared with a...

Page 24: ...CHAPTER 5 21 Furthermore it must be ensured that there is no paint in the area of the screw contacts Cleaned flat surfaces Detail A Detail B...

Page 25: ...uding the tightening torques of the crane type in question The illustrations are based on a manual torque wrench Check the status function and calibration of the torque wrench Prepare small labels to...

Page 26: ...w which is at 90 to the first one lightly Indicate the third screw with 1 3 Continue tightening the other screws lightly and stick to the order displayed in the previous illustration Indicate the scre...

Page 27: ...ick Seal the contact gap with PUR putty Apply Hempathane 55210 approx 40 m thick Screws nuts and washers Remove contaminations and degrease surfaces see nos 1 2 and 4 in drawing below Apply Hempadur M...

Page 28: ...linder 4 Establish voltage supply on main boom by connecting connectors XC2 and XC3 5 Fit lightning protection system in end position 6 Fit obstacle light in end position and connect modules NAi 7 Pro...

Page 29: ...d by using EZ 740 3M Fugenflex white The connections together with the screws need to painted using the Crane Coating System Illustration may differ from this project crane Note After the flange conne...

Page 30: ...ane Weight 1 c 4 350 kg Use lugs 2 for attaching the unit Connect load arm and mounting base 3 Actual weights will be mentioned on the delivery documents Illustration may differ from this project cran...

Page 31: ...CHAPTER 6 28 CHAPTER 6 Hydraulic system In this chapter Cleanness during assembly 28 Hydraulic circuit diagram 29...

Page 32: ...ent tubes are cleaned using a ball of crepe paper or lint free cloth which is drenched with paraffin and put into one end of the tube Then compressed air is blown through the tube Repeat this procedur...

Page 33: ...s change the filters even the air filters in hydraulic aggregates according to the regulations In addition make sure that also all other parts are kept clean Rule 3 Cleanness during control and repair...

Page 34: ...CHAPTER 7 31 CHAPTER 7 Electric system In this chapter Connecting the electric motor and determining the sense of rotation 31 Venting and cooling the electric motor 31 Electric circuit diagram 32...

Page 35: ...that the motor runs counterclockwise because the field of the three wire mains rotates clockwise If it is possible to inspect the sense of rotation using an instrument to indicate the phase sequence...

Page 36: ...he mounting base The following drawing displays the installation position Electric circuit diagram The order specific electric circuit diagram is enclosed in the customer documentation folder and can...

Page 37: ...CHAPTER 8 34 CHAPTER 8 Power Pack In this chapter Filling the power pack tank 34...

Page 38: ...sure the liquid level reaches the maximum according to level control When filling the tank the lifting cylinder must be retracted Illustration may differ from this project crane max min Note Regarding...

Page 39: ...CHAPTER 9 36 CHAPTER 9 Start Up In this chapter Checklist before start up 36 Start up 36 Bringing the crane into parking position 38 Checklist after start up 39...

Page 40: ...or arrow Switching the system on Let the system run idling for minimum 10 minutes to vent the hydraulic lines Checking the emergency off switch It is impossible to start up the device when the emergen...

Page 41: ...ting appliance 2 at the load rope 3 using a range bolt 4 Then secure the range bolt 4 with the spring forelock cotter pin 5 Checking the system for leakage Check all cylinders lines etc for any leakag...

Page 42: ...g position The operator must have full view of all crane movements What must be observed before bringing the crane into parking position No load is attached to the hook Ancillary equipment has been re...

Page 43: ...the crane been checked for leakages O O Has the oil level in the hydraulic system been checked O O Have damages paint etc been removed O O Have electrical components been checked for damage O O Have a...

Page 44: ...CHAPTER 10 41 CHAPTER 10 Post assembly check In this chapter Post assembly check 42...

Page 45: ...faces properly Yes O No O Did you place the crane correctly Yes O No O Did you prepare the screw contact areas correctly Yes O No O Did you tighten up the screws correctly torques etc Yes O No O Did y...

Page 46: ...ding to the instructions Yes O No O Did you mount the load handling attachment correctly Yes O No O Did you check the points from the Check list after start up Yes O No O Did you complete the warranty...

Page 47: ...CHAPTER 11 Commissioning In this chapter Commissioning 44 Term Definitions 44...

Page 48: ...nger of damages SAT Site Acceptance Test Technical expert authorized by the local inspection authority Crane must be tested at its destination installation site with permanent energy supply no generat...

Page 49: ...CRANES LIFESAVING EQUIPMENT WINCHES AND HANDLING EQUIPMENT SERVICE 2021 11 15 Revision 3 0 NOV...

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