Paladin Tools 1112 AM Operation And Use Manual Download Page 10 | Manualshive

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Paladin Tools

®

9

8000/CrimpALL® Series Crimpers

Safety release

Operating Instructions:

1. Install the required die set in the crimp tool by

removing the thumb screws located in the jaws.

Install the die set with the text facing outward
when crimper is in position shown above.

2. Install the thumb screws & tighten to maximum

thumb tightness.

Note: Do not use pliers or tools

to tighten the thumb screws—only hand tighten-
ing is necessary.

3. Assemble cable & connector as specified by the

connector & cable manufacturers’ instructions.

4. Insert connector/cable assembly into the die set &

squeeze the handles through a complete ratchet
cycle. Crimp is complete.

Emergency release:

In the case of an emergency where a crimp cycle is
stopped & the tool needs to be reopened, flip the
safety release forward in the direction of the jaws to
engage the release mechanism.

Ratchet strength adjustment:

See page 11 for optimum ratchet gear settings &
adjustments.

Thumb screws

Ratchet strength
adjustment

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Summary of Contents for 1112 AM

Page 1: ...Support 1 800 272 8665 Int l Phone 001 804 550 1121 E Mail paladin paladin tools com Web www paladin tools com Tool Operation and Use Guide ...

Page 2: ...re cable into the smallest hole it can fit into 3 Put your finger into the finger loop spin the tool clockwise around the cable 3 to 6 times Do not squeeze the top handle down when spinning 4 Open the handle remove the cable Pull the stripped insulation off the cable Note The AM 12 is especially useful for 4 pair UTP STP cables Cutting cable Stripping cable Blade depth adjustment screw Stripping l...

Page 3: ...able into the center round hole of the tool 3 Place your finger into the finger loop spin the tool clockwise around the cable 3 to 6 times Do not press down on the top lever The tool has a self regulating spring to control stripping 4 Open the tool remove the cable Pull the stripped insulation off the cable To strip flat satin telephone cable 1 Place cable into the flat cable stripper area located...

Page 4: ...ric ruler on the side of the tool as a guide for the length 2 Adjust the top slider for the proper insulation thick ness of the wire Position the button fully forward for thicker insulation fully backward for thinner insulation 3 Insert the wire into the front of the jaws Make sure the end of the wire is flush against the front edge of the wire stop 4 Squeeze the handles to close the jaws engage t...

Page 5: ...kwise or counter clockwise directions to decrease or increase the blade cutting depth respectively For 1822 rotate bottom knob to set cable diameter 2 Lift the spring loaded retaining clamp install the cable Release the clamp to allow the clamp to hold the cable in place cont d on page 5 Retaining clamp system Spring loaded blade direction trigger Paladin Tools AM 35 1821 ...

Page 6: ...crew type slit Remove the tool from the cable 6 After cable is slit remove the insulation by pressing the pointed end of the cable clamp into the groove pulling the insulation away Peel off the remaining loose insulation To replace blades 1 Lift the cable clamp up 2 Unscrew the silver head 3 Remove spring blade washer 4 Remove washer from old blade 5 Spare blade is in handle Remove cap from bottom...

Page 7: ... cam switch lever to the fully forward position to lock the cable in place Pull the locking slide on bottom of tool back to set the cam 6 Adjust the screws located on the back side of the tool to position the blade cutting depths for each stripping level jacket shield inner dielectric insulation 7 Place your finger in the round hole rotate the tool around the cable clockwise in the direction of th...

Page 8: ...ove tool from cable and remove stripped layers with fingers 4 Repeat set up of strip length or depth until desired strip is achieved Notes 1 The 1257 is preset for standard RG6 CATV F cable See step 2 above to adjust blades for RG59 cable 2 Do not hold jaws down during stripping jaws adjust automatically 1255 LC CST 58 59 Pin A Pre set blade positions a b d 157 315 157 4mm 315 8mm 1255 1256 1257 1...

Page 9: ...nly hand tighten ing is necessary 3 Assemble cable connector as specified by the connector cable manufacturers instructions 4 Insert connector cable assembly into the die set squeeze the handles through a complete ratchet cycle Crimp is complete Emergency release In the case of an emergency where a crimp cycle is stopped the tool needs to be reopened flip the safety release forward in the directio...

Page 10: ...umb screws only hand tighten ing is necessary 3 Assemble cable connector as specified by the connector cable manufacturers instructions 4 Insert connector cable assembly into the die set squeeze the handles through a complete ratchet cycle Crimp is complete Emergency release In the case of an emergency where a crimp cycle is stopped the tool needs to be reopened flip the safety release forward in ...

Page 11: ...tor cable manufacturers instructions 3 Insert connector cable assembly into the die set squeeze the handles through a complete ratchet cycle Crimp is complete Emergency release In the case of an emergency where a crimp cycle is stopped the tool needs to be reopened flip the safety release forward in the direction of the jaws to engage the release mechanism The release is located between the handle...

Page 12: ...lar plugs 2 2 N A Hook up wire for insulated non insulated terminals splices 12 8 AWG 3 3 N A Hook up wire for insulated non insulated terminals splices 26 14 AWG 2 2 2 Hook up wire for open barrel contacts pins 32 18 AWG 2 2 2 Hook up wire for wire ferrules 32 14 AWG 2 2 2 Hook up wire for wire ferrules 12 8 AWG 3 3 3 S etting the ratchet gear 1 Remove the screw from the ratchet gear 2 Rotate the...

Page 13: ...s cable entry Fig 2 2 To properly attach the head completely screw it on until it stops rests against the adjustment screw 3 Rotate the lock nut counter clockwise to unlock the adjustment screw 4 Refer to enclosed connector cross reference setting matrix to determine the proper setting for your connector cont d on page 13 Figure 1 CATV F Head Position Figure 2 Universal Head Position Cable holding...

Page 14: ... holding jaws Figure 3 8 Squeeze the handles to close the tool through one complete ratchet cycle until the tool automatically opens 9 Remove the crimped cable assembly 1 Strip the cable assemble with con nector according to the connector manufacturers specification See page 24 for SealTite CATV F instructions 2 Install the connector assembly into the tool with the head facing down ward positioned...

Page 15: ...nsulation 3 For 8 conductor cables perform step 1 using the 12 mm slot position To crimp cable 1 Assemble cable according to the connector manufacturer s instructions according to the required pin out See pages 28 31 for reference 2 Install the connector cable assembly with the key tab facing upward into the required 4 pin 6 pin or 8 pin crimp Squeeze the handles through a complete ratchet cycle H...

Page 16: ...zing handles together through a complete ratchet cycle 2 Insert the cable to be cut into the cable cutter on the back side of the tool 3 Fully close the tool through a complete ratchet cycle to cut the cable 4 Ratchet the tool into the open position and remove the cut cable RJ45 8 Pole crimp Flat cable cutter stripper ...

Page 17: ... round UTP STP cable 1 Open the tool completely by squeezing handles together through a complete ratchet cycle 2 Insert the cable into the round cable stripping area 3 Fully close the tool through one ratchet cycle and hold closed 4 Gently rotate the tool counter clockwise around the cable 3 6 times Do NOT use the tool to pull the outer jacket off cable 5 Ratchet the tool to the open position 6 Re...

Page 18: ...ab facing downward into the required cavity see chart below Connector Crimp Cavity Type Cavity Location RJ45 8P Front of tool RJ11 RJ12 6P Front of tool RJ22 handset 4P Back of tool 4 Close the handles through a complete ratchet cycle until handles open Crimp is complete ...

Page 19: ...rform step 1 using the 12 mm slot position To crimp cable 1 Assemble cable according to the connector manufacturer s instructions according to the required pin out See pages 28 31 for additional instructions 2 Install the connector cable assembly with the key tab facing upward into the required 4 pin 6 pin or 8 pin crimp Squeeze the handles through a complete ratchet cycle Handles will reopen when...

Page 20: ...locks into place Attaching the light 1 Ensure the lock clip on the light module is in the up position 2 Slide the light onto the mounting base located on the bottom of the tool 3 Press down on the lock clip to lock the light onto the mount 4 To remove light push the lock clip in the up position 5 Slide the light forward cont d on page 20 Spudger Hook Slitting tooth pick ...

Page 21: ...it bonded pairs strip insulation off wires pick debris from contacts strip the outer jacket off cables 3 Use the spudger tip to insert wires into older style IDC bifurcated terminals scrape wire debris from blocks or use as a screwdriver Blade storage 1 To open latch push forward following the direction of the arrow 2 To close latch push cover down push in opposite direction of arrow Latch locks i...

Page 22: ...s locks into place To cut or punch down telephone wire 1 Attach the telephone wire to the telephone termina tion panel bifurcated IDC terminals 2 Locate the punch down tool blade over the terminal press down The wire will be pressed into the IDC slot of the terminals Blade storage 1 To open latch push forward following the direction of the arrow 2 To close latch push cover down push in opposite di...

Page 23: ...g loaded locking mechanism inserting blade releasing mechanism 2 Place the un stripped telephone wire in the termination panel contact at the IDC center location 3 Locate the tool blade over the wire con tact Press down the tool in a firm steady motion until the wire seats in the contact 4 Remove the tool from the contact 5 If using the cut punch side of the blade the excess cable will be cut off ...

Page 24: ... through shield braid dielectric to the center conductor then strip another 25 back without piercing the braid Flare 2 Flare the shield braid away from the dielectric Peel remove the outer foil shield then flare the inner shield back from the dielectric 3 Fold the shield braid back over the cable Fold Back Insert Cable 6 Squeeze handles together firmly to crimp connector onto cable 5 Install conne...

Page 25: ...the braid Flare 2 Flare the shield braid away from the dielectric Note If using Quad Shield cable peel remove the outer foil shield Then flare the inner shield back from the dielectric 3 Fold the shield braid back over the cable Fold Back 4 Insert the stripped cable into the widest round end of the connector Align the white dielec tric into the receiving tube inside the connector Turn the connecto...

Page 26: ...e shield braid away from the dielectric Note If using Quad Shield cable peel remove the outer foil shield Then flare the inner shield back from the dielectric SealTite BNC Compression Connectors 1 If using the color code bands slip onto the cable and pull back out of your way while you are preparing the cable Flare Strip 2 Strip 25 through shield braid dielectric to the center conductor then strip...

Page 27: ...s flush with the connector SealTite RCA Compression Connectors 1 If using the color code bands slip onto the cable and pull back out of your way while you are preparing the cable Strip 2 Strip 25 through shield braid dielectric to the center conductor then strip another 25 back without piercing the braid Flare 4 Fold the shield braid back over the cable Fold Back 6 Install the cable connector into...

Page 28: ...as recommended by the connector manufacturer Remove the outer jacket shield braid dielectric 2 Slide the cylindrical ferrule sleeve over the coaxial cable 3 Flare the shield braid away from the dielectric 4 Attach the center pin to the center conductor of the cable 5 Install the pin into the bayonet Allow the shield braid to overlay the outer ferrule of the connector Make sure that none of the bra...

Page 29: ...ector that all wires are located under the pins 4 For round cable twisted pair arrange the wires in pairs based on the color Verify the wiring pin out required for the system Typically pairing is either 1 to 1 or is paired for pins 1 2 3 6 4 5 7 8 for EIA standard The equipment connecting to the cable determines the wiring pin out 5 When the wires are arranged for the correct pin out slide the wir...

Page 30: ...68A USOC 10 Base T USOC AT T 258A EIA TIA 568B 100 Base T4 EIA TIA 568B 100 Base T8 EIA TIA 568B ATM 155Mbps EIA TIA 568B TP PMD EIA TIA 568B 100VG AnyLAN EIA TIA 568B Token Ring EIA TIA 568B Systimax SCS AT T EIA TIA 568B Technical references Use the configuration listed below for required network type Assembly instructions 1 Strip 1 inch of the outer jacket off the cable DO NOT strip the insulat...

Page 31: ...line 6 Grip the wires jacket joint between thumb fore finger to hold steadily together Gently slide the wires into the RJ45 plug until they begin to track in the inner channels of the connector 7 Push the wires all the way into the connector until the front of the wires butt against the front edge of the connector Make sure you can see the copper tips when looking at the front end of the connector...

Page 32: ...RN BRN 1 8 WHT ORG ORG WHT GRN BLU WHT BLU GRN WHT BRN BRN 1 8 WHT GRN GRN WHT ORG BLU WHT BLU ORG WHT BRN BRN 1 8 EIA TIA 568A RJ45 Plug EIA TIA 568B RJ45 Plug USOC RJ45 Plug Ref 0 50 inches all types RJ45 Socket RJ45 Socket RJ45 Socket 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 ...

Page 33: ...Series Cable Stipper Slitters 9 1901 Lil Splitter Bonded Twisted Pair Separator 11 3526 Series Punchdown Tools 22 3570 Series SurePunch Punchdown Tools 21 3590 Series SurePunch Pro Punchdown Tools 19 8000 CrimpALL Series Crimpers 9 901014 901016 All in One Ultra Data Phone Tools 18 901024 SealTite 59 6 Crimper 13 Coaxial Cable Assembly for BNC TNC N Type mini UHF 27 Coaxial Cable Assembly for Cabl...

Page 34: ...I00001 04 07 ...

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