Painless 57002, Instructions Manual

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1
CONTENTS OF THE PAINLESS KIT
Refer to the Contents Figure (below) to take inventory. See that you have everything
you’re intended to have in this kit. If you find that anything is missing or damaged, please contact
the dealer where you obtained the kit or Painless Performance at (800) 423-9696.
The Painless Trail Rocker Kit 57002 should contain the following:
▪ Fuse/Relay Center pre-installed to powder coated bracket
▪ Dash-mounted Switch Panel with 4 pre-installed switches
▪
Ignition Switch pigtail w/ weather-pack connector, (1) rubber grommet, and zip-ties
▪
Winch Pigtail and installation kit
▪
Parts Kits: (2 ) 1” Adel clamps, ( 3 ) ¼” -20 x ¾” stainless bolts, (3) ¼” flat washers, (3)
¼” nylon locking nuts, (10) un-insulated butt connectors, (10) pre-cut heat-shrink, (8)
insulated wire caps, (3) ¼” piggyback terminal, (4) 30 amp ATO fuses, (1) 200 amp
MIDI fuse, (1) M6-1.0 nut, (1) M6 lock washer, and (1) M6 flat washer.
▪
Power and Ground Terminal Kit: (1) pre- cut ¼” black heat shrink, (4”) pre - cut ½” red
heat shrink, (1) 16-14 ga. non- insulated ring terminal, (1) 6 ga. ¼” ring terminal, and
(1) 6 ga.
5
∕
16
” ring terminal
▪ This manual (90581)
SMALL PARTS
I
ncluded with the Painless harness are parts kits containing miscellaneous terminals,
fuses, screws, and nuts. Many of the terminals are non-insulated and will require heat shrink to
be applied after the terminal has been properly crimped. Heat shrink has been supplied. These
non-insulated terminals allow you to keep a cleaner, more traditional look. When crimping these
terminals, take notice to the split in the terminal. Make sure the smooth side of the jaw on the
crimper goes towards this split.