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Section 5

LABELING UNIT

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31

 

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English

F

412

0501

00.fm

ID

M

version:

Module 40/60/90/120

CLEANING THE RUBBER ROLLER/COUNTER-ROLLER

Proceed as follows.

1 -Open the driving unit and clean 

with a cloth dipped in a liquid 
detergent. Do not use sharp tools 
that could damage the surface 
treatment. 

2 -Dry thoroughly after cleaning.

Important

This is usually the most heavily-
soiled area. If spirit or citric acid 
based detergents are not effective, 
ask the supplier of the labels which 
solvent is most suitable for 
removing the adhesive without 
damaging the rubber. If necessary, 
dismantle the counter-roller 
assembly as illustrated in the section
“Changing the driving rollers” to
clean them more thoroughly.

CLEANING THE LABEL DETACHING BLADE 

1 -Clean the edges of the label 

detaching blade with a cloth dipped 
in detergent.

2 -If necessary, dismantle the label 

detaching blade as explained in the 
section “Changing the label 
detaching blade” to clean it more 
accurately.

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Summary of Contents for MODULE 40

Page 1: ...turer implements a policy of continuous improvement and reserves the right to make changes that do not affect safety to this document without prior notice 2003 Text illustrations and layout by IDM esp...

Page 2: ......

Page 3: ...0 fm IDM Section 1 GENERAL AND SAFETY INFORMATION 2 PURPOSE OF THE MANUAL 2 IDENTIFICATION OF MANUFACTURER AND MACHINE 2 GLOSSARY AND TERMINOLOGY 3 METHODS FOR REQUESTING ASSISTANCE 3 ACCOMPANYING DOC...

Page 4: ...needs to be consulted The manufacturer reserves the right to make modifications without any obligation to provide advance notice Several symbols whose meaning will be described below have been adopte...

Page 5: ...with the machine provide the information shown on the identification plate the approximate hours of use and the type of defect encountered ACCOMPANYING DOCUMENTATION The customer is being provided wi...

Page 6: ...anticipated dimensions If necessary provide the appropriate signs All the installation phases must be taken in account starting the with the creation of an overall plan In addition to defining the ins...

Page 7: ...danger damaging the safety and health of yourself and others Maintenance and adjustments must be performed by authorized personnel who must provide all necessary safety conditions and observe the indi...

Page 8: ......

Page 9: ...ED ADJUSTMENT 15 AUTOMATIC ADJUSTMENT OF THE LABEL READING PHOTOCELL S SENSITIVITY 15 MANUAL ADJUSTMENT OF THE LABEL READING PHOTOCELL S SENSITIVITY 16 ADJUSTING FOR NARROW LABELS MODULE 40E 16 page D...

Page 10: ...INFORMATION IDM 412006001 tif Winding roller it is a powered paper feedback roller MODULE 40 with clutch Reel carrier disk Control panel Single button for MODULE 40E Support tubing Electric switchboa...

Page 11: ...ERENT CONFIGURATIONS VERSIONS The machine can have the following configurations for specificneeds MODULE 40 rated surface speed 40 m min MODULE 60 rated surface speed 60 m min MODULE 90 rated surface...

Page 12: ...150 Label speci fications Recommended backing material thicknesses Clear polyester 0 03 0 05 mm Silicone paper 0 05 0 06 mm The tolerance on dimensions C and G may influence positioning accuracy The n...

Page 13: ...ust be such that the label does not come away as the film slides around a roller 35 mm in diameter the label easily comes away from the backing film as it slides around an edge no more than 2 mm in di...

Page 14: ...tions and set up shall be carried out solely by the qualified personnel authorised by the Manufacturer Lifting Lift the machine as per instructions and place it in its specific installation area Insta...

Page 15: ...s Service Department for any further information Encoder assembly The encoder provides the signal for synchronizing the self adhesive labeling units One encoder can control up to 4 units In the case o...

Page 16: ...rcuit on the electric system of the machine including the unit Such devices shall comply with the EN 60204 1 regulation Using the special tools for the purpose make sure that the earth system of the p...

Page 17: ...the hand wheel to raise or lower the column 3 Tighten the handle Important If the 5 axis column is installed it may be necessary to take action on the rolling pitching and depth adjustments too accor...

Page 18: ...he paper on the rollers Position the upper ring by hand so that the top edge of the paper just comes into contact with the ring Important It is very important for all the bottom rings to lie on the sa...

Page 19: ...you are working with new labels it is important to calibrate the photocell s sensitivity as illustrated in chapter 4 LABEL DETACHING BLADE ADJUSTMENT For a correct detachment of the label from the pap...

Page 20: ...the driving unit and or the motor may seize under the thrust from the counter roller Proceed as follows 1 open the driving unit by unlocking the handle 2 tighten the adjusting screws of the elastic su...

Page 21: ...ng motion of the winder spool is driven by the main motor by means of a belt transmission with an adjustable clutch control To increase the tension on the paper proceed as shown on the right 1 Tighten...

Page 22: ...driving unit and make sure there is no slack on the roller A flexible displacement of approximately 0 5 mm is normal If the roller moves more proceed with the steps listed below 2 Loosen the driving...

Page 23: ...ersions of the MODULE 40 a program is installed that enables the sensitivity of the photocell reading the labels to be adjusted automatically This software only works with the standard PackLab photoce...

Page 24: ...necessary to proceed as follows remove the cover from the switchboard locate the PL006 card and the STOP light and trimmer P1 on board the card position some backing paper without any labels in the gr...

Page 25: ...EST key when the machine is in pause mode after pressing the STOP key this key enables you to deliver a single label A key pressed simultaneously with another key it enables you to obtain an alternati...

Page 26: ...c In these conditions the machine is ready to work in automatic mode In the event of any alarm on the other hand the display shows the word ALARM followed by a short message that identifies the cause...

Page 27: ...e UP and DOWN keys to change the setting from YES to NO and vice versa Setting the size related operating parameters The size parameters are specified in much the same way as the configuration paramet...

Page 28: ...nstance if the parameter is set at 1000 the delay will amount to 0 25 seconds Minimum value 1 Maximum value 10000 P02 STOP delay The parameter P02 establishes by how many motor steps to delay the stop...

Page 29: ...signals to be ignored The values associated with each signal are Alarm 1 driver 1 Alarm 2 roller microswitch 2 Alarm 3 reel empty 4 Alarm 4 torn paper 8 Alarm 5 reel 2 empty 16 Alarm 6 32 Internal ala...

Page 30: ...ard which is normally installed on the support tubing supporting the unit contains the general circuit breaker for the labeling unit s electric circuit and a red light that comes on to indicate that t...

Page 31: ...er number of flashes Green The green light only comes on during the procedure for adjusting the label delivery speed and during the procedure for the automatic adjustment of the label reading photocel...

Page 32: ...tment of the label reading photocell s sensitivity adjustments for narrow labels Important The last two adjustments cannot be made from the push button control panel INSERTING A REEL Important The pat...

Page 33: ...the rollers and adjust the position of the rings so that they just come into contact with the edge of the paper 6 Turn the handle to open the driving unit and thread the paper in from above Close the...

Page 34: ...unit from above Important At this point on versions MODULE 60 90 120 the paper passes through a system of dandy rollers as indicated on the label showing the path covered by the paper attached to the...

Page 35: ...aper braking pad 12 Thread up to about 10 15 mm of the paper into the unwinding device If necessary fold the paper over to double its thickness 13 Fix the end of the paper in place by turning the leve...

Page 36: ...1 Tear off the paper near the winder spool Danger Warning If there is a dandy roller arm tearing the paper can be dangerous because the dandy roller arm may jerk violently back outwards In such cases...

Page 37: ...rvice life of the machine We recommend an effective and periodical cleaning of the machine and of the whole operating area as this represents an additional safety factor for the operator Do not use wa...

Page 38: ...ting surface because it could rapidly become damaged CLEANING THE STOP PHOTOCELL Clean the inside of the groove for the passage of the paper with a jet of clean air Important The air pressure must be...

Page 39: ...id based detergents are not effective ask the supplier of the labels which solvent is most suitable for removing the adhesive without damaging the rubber If necessary dismantle the counter roller asse...

Page 40: ...ion of the unit to the power supply network upstream Check that the safety fuses of the network voltage supply as shown in the electric diagram are efficient otherwise replace them with new fuses with...

Page 41: ...uns during the test procedure carried out by operating the TEST command but it doesnotrunduringnormaloperation with the labelling machine working Check that the START photocell is working regularly i...

Page 42: ...ately every other bottle From the display lower the value of the START DELAY parameter or increase the RAMP parameter by 1 unit The labels backing paper remains loose after the label has been attached...

Page 43: ...ct the feeding cables of the motor before carrying out any intervention on the unit 1 Unscrew the fastening screw and disassemble the reel carrier disk 2 Unscrew the fastening screw and disassemble th...

Page 44: ...ng it onto the bench 2 Unscrew the fastening screws of the guard and disassemble it 3 Unscrew the fastening screw of the belt and unwind it from the wheel 4 Unscrew the screw located under the other e...

Page 45: ...sen the locking knob and remove the blade 2 Push the new label detaching blade right down until it comes up against the frame 3 when the blade has been replaced tighten the knob DRIVING UNIT MOTOR REP...

Page 46: ...the same operations the other way round DRIVING ROLLERS REPLACEMENT Disconnect the motor cables and take the unit onto the bench Powered roller To disassemble and replace the powered roller follow th...

Page 47: ...e the bushing 3 Remove the hinged unit from its housing 4 Unscrew the fastening screws of the upper plate 5 Now you can remove the idle roller from its housing to mount a new roller follow the same op...

Page 48: ...sh F412050100 fm IDM version Module 40 60 90 120 DISPOSAL OF THE MACHINE In case of machine disposal please address to the Manufacturer who will arrange for and authorise it according to the applicabl...

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