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NEO 2.5 INSERT LE_221119-28

16

100003382

•  Full Flue Liner:  where a listed stainless steel rigid or flexible liner extends from the Insert flue collar to the 

top of the chimney.

•  Direct Flue Connection:  where a listed stainless steel rigid or flexible liner extends from the Insert flue col-

lar to the first chimney flue liner tile.

Note:  A clean-out door may be required under local codes, when a direct flue connection is used.  Consult 
local codes.

Pacific Energy highly recommends the use of a full liner as the safest installation and providing opti-
mum performance.  When connected to a full liner, the Insert is able to draft correctly and will prevent 
problems such as difficult start-ups and smoking out the door.

Full Flue Liner -(Required in Canada)

In Canada: This fireplace insert must be installed with a 
continuous chimney liner of 5 1/2”(140mm) to 6”(150mm) 
diameter extending from the fireplace insert to the top of 
the chimney. The chimney liner must conform to the Class 3 
requirements of  CAN/ULC-S635, Standard for Lining Systems 
for Existing Masonry or Factory-Built Chimneys and Vents, 
or, CAN/ULC-S640, Standard for Lining Systems for New 
Masonry Chimneys.

1.  Measure the chimney height from the top of the existing 

flue to the floor of the hearth.  This will allow extra length 
of liner for flashing and rain cap.

2.  Feed the stainless steel liner from top of the chimney, 

through the damper area and into the fireplace cavity.

3.  Attach a stove connector to the bottom of the liner. Attach 

the NEO Insert removable flue collar to the chimney con-
nector using 3 stainless steel screws.

4.  Push the Insert into position inside the fireplace and attach 

the flue collar to the opening in the top of the insert firebox 
with.  Use the rear adjusting legs to level the Insert.

Note:  It is necessary to get access to the connector and 
removable flue collar through the flue outlet of the Insert, the 
baffle should be removed (see Baffle Removal section page 8).

5.  Measure, trim and shape a top flashing to fit the existing 

chimney flue.  Plan for a 1”(25mm) to 1-1/2”(38mm) overlap 

     on each side.  Place flashing over top of the liner and seat firmly against the tile.

6.  Screw flashing collar to liner.  Caulk gap around flashing with RTV silicone.

7.  Attach a rain cap to the end of the liner.  A storm collar may be used if desired.

Rain Cap

Stainless Steel
Rigid or Flex Liner

Full Flue Liner

Mantel or 
Top Facing

Figure 5:  Neo 2.5 Insert LE Full flue liner.

Summary of Contents for NEO 2.5 INSERT

Page 1: ...ur safety follow the installation instructions Contact local building or fire officials about restrictions and installation inspection requirements in you area IMPORTANT THESE INSTRUCTIONS ARE TO REMA...

Page 2: ...llow the installation instructions Contact local building or fire officials about restrictions and installation inspection requirements in you area Please read this entire manual before you install an...

Page 3: ...LE PO LE OU LE B TIMENT COUPEZ L ALIMENTATION LECTRIQUE AVANT TOUT TRAVAIL D ENTRETIEN SUR L APPAREIL INSTALL AND USE ONLY IN ACCORDANCE WITH PACIFIC ENERGY S INSTALLATION AND OPERATING INSTRUCTIONS C...

Page 4: ...ads two or three logs at a time or 1 4 to 1 2 of fuel load and leaving the air inlet relatively wide open especially during the first 10 to 30 minutes after each loading when most of the smoke generat...

Page 5: ...important that you have a clearly understood plan on how to handle a chimney fire 4 After the chimney fire is out the chimney must be cleaned and checked for stress and cracks before starting another...

Page 6: ...Wet or green wood Coal charcoal Garbage Solvents Lawn clippings yard waste Unseasoned wood Railroad ties Manure or animal remains Materials containing rubber including tires Materials containing plast...

Page 7: ...l and error and should be noted for future burns 2 To refuel adjust air control to high and give the fire time to brighten Open the door slowly this will prevent back puffing 3 Use wood of different s...

Page 8: ...ate draft may cause back puffing into the room and plugging of the chimney Smoke leaking into the room through appliance and chimney connector joints indicates inadequate draft Remember the correct ai...

Page 9: ...r otherwise impact glass When closing door make sure that no logs protrude to impact the glass If the glass gets cracked or broken it must be replaced before using the stove Replacement glass can be o...

Page 10: ...ing the Chimney System Top Baffle Board Blanket Baffle Top Heat Shield and mounting bolts Baffle Gasket Brick Rail Tabs and Brick Rails Air Riser Tube in the back of the firebox Blower The optional bl...

Page 11: ...r baffle DO NOT OPERATE WITH BAFFLE ASSEMBLY TUBES OR INSULATION REMOVED Baffle Removal 1 Remove retaining pin at the back of the firebox just under the baffle 2 Lift the Baffle up to disconnect from...

Page 12: ...TOP Figure 1 NEO 2 5 Insert LE Dimensions The hearth must be raised 2 51mm above an adjacent combustible floor and must extend 16 406mm in front and 8 203mm beyond each side of the fireplace opening...

Page 13: ...EO 2 5 Insert LE Minimum ember protection dimensions Ember protection Combustible floor in front of the fireplace insert must be protected from hot embers by non combustible material extending 16 406m...

Page 14: ...DISTANCE MEASURED FROM TOP OF SURROUND BROW SIDE FACING AND ADJACENT WALL MEASURED FROM EDGE OF DOOR Mantel or Top Facing Hearth 11 1 2 292mm 8 203mm 16 406mm 16 406mm Clearances Figure 4 NEO 2 5 Inse...

Page 15: ...Masonry Fireplace Inspect your fireplace for cracks loose mortar or other physical defects If repairs are required they should be completed before installing your insert The fireplace chimney must be...

Page 16: ...for Lining Systems for New Masonry Chimneys 1 Measure the chimney height from the top of the existing flue to the floor of the hearth This will allow extra length of liner for flashing and rain cap 2...

Page 17: ...en in use for some time Before installing clean your chimney system thoroughly 2 A full stainless steel rigid or flexible flue liner meeting type HT requirements 2100 F per 1777 U S or ULC S635 Canada...

Page 18: ...in contact with the fireplace facing 3 Attach the Front Trim by inserting the mounting hooks into the slots between the fan mount brackets and the firebox on both sides of the firebox and sliding it...

Page 19: ...blowers Suggested settings Combustion air control setting of Low all the way to the right operate blowers speed control on Low Combustion air control greater than Low operate blowers speed control at...

Page 20: ...ing Plate Mounting Bracket by removing the two screws securing the bracket to the side casing of the unit 3 With a 3 8 10mm wrench loosen the two bolts securing the blower mounting bracket to the unit...

Page 21: ...the slot in the right side end of the control assembly Figure 13 3 Remove the two screws securing the backing plate with the strain relief in it and rotate 180 degrees See Figure 14 You will lose appr...

Page 22: ...ertically and push them back so that they make contact with the A bricks on the rear wall Then place a C brick on top of an A brick Figure 17 Figure 16 Left side rear wall A and B brick placement Figu...

Page 23: ...at steps 2 and 3 for the opposite side wall 5 At rear of the firebox floor place an A brick in each corner and insert one B brick in between them as shown in Figure 19 6 Place two A bricks in front of...

Page 24: ...ded Glass is Dirty 1 See 1 2 and 3 above 2 Door Gasket leakage Replace gasket Check door latch Low Heat Output 1 Wood may be wet Check wood and use drier wood if required 2 Fire too small Build a larg...

Page 25: ...2 Baffle Tube 10 pack 80000365 18 Baffle 80000247 19 Heat Shield 80002441 20 Handle Removable Flue Collar 80000254 21 Flue Collar Gasket 80001983 22 Flue Collar Removable c w hardware 80000665 23 Doo...

Page 26: ...INSERT LE_221119 28 26 100003382 48 1 22m 32 810mm 28 1 2 725mm 40 1 016m 11120004 Backing Plate STD 11120005 Backing Plate Oversized 11250011 Front Trim Met Black 11250012 Front Trim Stainless Steel...

Page 27: ...NEO 2 5 INSERT LE_221119 28 27 100003382...

Page 28: ...84 Web site http www pacificenergy net 2975 Allenby Rd Duncan B C V9L 6V8 2019 Copyright Pacific Energy Fireplace Products LTD Reproduction adaptation or translation without prior written permission i...

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