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DVB Direct Vent Gas Fireplace

Models: 
300DVB, 400DVB, 
500DVB, 600DVB

540701
DVB cover

WARNING

IF the INFoRMAtIoN IN these INstRuctIoNs Is Not 
FolloWeD  exActly,  A  FIRe  oR  explosIoN  MAy 
Result  cAusING  pRopeRty  DAMAGe,  peRsoNAl 
INjuRy oR loss oF lIFe.

– 

Do  not  store  or  use  gasoline  or  other  flammable 
vapors and liquids in the vicinity of this or any other 
appliance.

–  WhAt to Do IF you sMell GAs

 

•  Do not try to light any appliance.

 

•  Do not touch any electrical switch; do not use any 

phone in your building.

 

•  Immediately call your gas supplier from a neighbor's 

phone. Follow the gas supplier's instructions.

 

•  If you cannot reach your gas supplier, call the fire 

department.

–  Installation  and  service  must  be  performed 

by  a  qualified  installer,  service  agency  or  the 
gas supplier.

WARNING: Improper installation, adjustment, alteration, 
services  or  maintenance  can  cause  injury  or  property 
damage. Refer to this manual. For assistance or additional 
information consult a qualified installer, service agency 
or the gas supplier.   

this  appliance  may  be  installed  in  an  aftermarket*, 
permanently located, manufactured home (usA only) or 
mobile home, where not prohibited by local codes.
this  appliance  is  only  for  use  with  the  type  of  gas 
indicated  on  the  rating  plate.  this  appliance  is  not 
convertible for use with other gases, unless a certified 
kit is used. 

*  Aftermarket: completion of sale, not for purpose of resale, from the 

manufacturer.

Due to hIGh teMpeRAtuRes, the ApplIANce 
shoulD  Be  locAteD  out  oF  tRAFFIc AND 
AWAy FRoM FuRNItuRe AND DRApeRIes.

chIlDReN AND ADults shoulD Be AleRteD 
to   t h e   h A Z A R D s   o F   h I G h   s u R FA c e 
teMpeRAtuRe AND  shoulD  stAy AWAy  to 
AVoID BuRNs oR clothING IGNItIoN.

youNG  chIlDReN  shoulD  Be  supeRVIseD 
WheN they ARe IN the sAMe RooM As the 
ApplIANce.

clothING oR otheR FlAMMABle MAteRIAl 
shoulD  Not  Be  plAceD  oN  oR  NeAR  the 
ApplIANce.

Keep the RooM AReA cleAR AND FRee FRoM 
coMBustIBle  MAteRIAls,  GAsolINe,  AND 
otheR FlAMMABle VApoRs AND lIquIDs.

INstAlleR: leave this manual with the appliance.
coNsuMeR: Retain this manual for future refer-
ence.

54D0701  7/09  Rev. 14

Summary of Contents for 300DVB

Page 1: ...l information consult a qualified installer service agency or the gas supplier This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not...

Page 2: ...ctions Milli Volt 31 Lighting Pilot for the First Time 31 Lighting Pilot 32 Lighting Burner 33 To Turn Off Gas 33 Operating Instructions Electronic 34 Check Gas Pressure Signature Command System 35 El...

Page 3: ...le for use with other gases unless a certified kit is used 2 For propane LP fireplace do not place propane LP supply tank s inside any structure Locate propane LP supply tank s outdoors To prevent per...

Page 4: ...ace with glass door removed cracked or broken IMPORTANT PLEASE READ THE FOLLOWING CAREFULLY It is normal for fireplaces fabricated of steel to give off some expansion and or contraction noises during...

Page 5: ...USA installation must be in accordance with the current ANSI Z223 1 NFPA 54 and or local codes having juris diction In Canada please consult provincial and or local authorities having jurisdiction fo...

Page 6: ...0C 518 mm 20C 518 mm G 33M 860 mm 37Z x 953 mm 37Z x 953 mm 37Z x 953 mm H 14 357 mm 16 406 mm 16 406 mm 16 406 mm I 37 940 mm 40Z x 1029 mm 40Z x 1029 mm 40Z x 1029 mm J 29B 753 mm 33Z 841 mm 33Z 841...

Page 7: ...PG Resistant to Sulfur Compounds firebox framing Firebox framing can be built before or after the appliance is set in place Refer to Figure 2 for firebox and framing dimensions The framing headers may...

Page 8: ...ever obstruct the front opening of the fireplace Do not install in the vicinity where gasoline or other flammable liquids may be stored Vent pipe routing See Venting section found in this manual for a...

Page 9: ...metal wood or noncombustible material panel extending full width and depth of the appliance 7 5 11 3 12 8 6 2 FP2204 mantelclearances Wall Stud Insulation Board Standoff FP2204 Top of Exhaust Louvers...

Page 10: ...for framing or header Framing Nailing Flange Screws Nailing Flange FP2094 Figure 6 Secure Fireplace to Floor and Framing Studs Finishing Material NOTE Any remote wiring i e remote control wall switch...

Page 11: ...and gasket Figure 7 WARNING After conversion to top vent configuration the 4 102 mm flue pipe should be concentric within the 6B 175 mm outer collar within 1 4 FP1991 remove screws Screws Flue Pipe C...

Page 12: ...y damage or loss of life Operation of improperly installed and maintained venting system could result in serious injury property damage or loss of life NOTICE Failure to follow these instructions will...

Page 13: ...e house See Installing Vent System in a Chase below If pipe is enclosed in chase it is not exposed It is very important that the venting system maintain its balance between the combustion air intake a...

Page 14: ...ssembly above the meter regulator assembly 5 m above the meter regulator assy I Clearance to service regulator vent outlet 3 91 cm 3 91 cm J Clearance to nonmechanical air supply inlet 6 15 cm for app...

Page 15: ...ne the height of the center of the horizontal vent pipe exit ing through the outer wall Using this dimension on the Sidewall Vent Graph below locate the point intersecting with the slanted graph line...

Page 16: ...walls first frame in opening Combustible Interior Walls Cut a 11Z x H x 9Z x W hole through the interior wall Combustible Exterior Walls Cut a 9Z x H x 9Z x W square hole through the exterior wall fra...

Page 17: ...Screw Horizontal Vent Pipe FP1957 Figure 19 Install Firestop on Horizontal Vent Pipe Horizontal termination configura tions Since it is very important that the venting system main tain its balance bet...

Page 18: ...ength is reduced by 36 Figures 21 and 22 This does not apply if the 90 elbows are used to increase or redirect a vertical rise Figure 24 WARNING When installing the appliance as a rear vent unit the 9...

Page 19: ...the fireplace or transition elbow to the face of the exterior wall See the Sidewall Venting Graph for extended horizontal run if the vertical exceeds 24 1 Establish vent hole through the wall Page 18...

Page 20: ...a maximum of two 90 elbows Figure 28 NOTE Horizontal sections of this vent system require a minimum of 3 clearances to combustibles at the top of the flue unless the vertical run is 7Z x feet or high...

Page 21: ...ough ceilings walls roofs enclosures attic rafters etc Do not pack air spaces with insulation Also note maximum vertical rise of the venting system and any maximum horizontal offset limitations Offset...

Page 22: ...d closets you must enclose pipe You may frame and sheetrock the enclosure with standard construction 2 ft Min 2 ft Min X 12 H FP1971 Min chimney clearance Termination Vent Storm Collar Flashing Lowest...

Page 23: ...ions for correct positioning of the spacer springs to maintain proper distance between inside and outside pipe 3 Start the flexible vent as follows A Installing the inner flex adapter and pipe Figure...

Page 24: ...tion Cap Storm Collar Roof Sup port Flashing Rigid Pipe Length Flex to Pipe Adapter FPA 8 Firestop UL1777 Flex PIpe DVFA 8 Adapter Figure 36 Typical Vertical Flex Vent Installation FP1974 FP1975 pipe...

Page 25: ...n certified equipment shutoff valve with 1 8 NPT tap is an acceptable alternative to test gauge connection Purchase the CSA design certified equipment shutoff valve from your dealer For propane LP con...

Page 26: ...the gas to the fireplace Check your building codes for any special requirements for locating equipment shutoff valve to fireplaces Apply pipe joint sealant lightly to male threads This will prevent e...

Page 27: ...fter taking pressure reading be sure and turn captured screw clockwise firmly to reseal Do not over torque Check test points for gas leaks Electrical Wiring This fireplace will work without any electr...

Page 28: ...not extend beyond the wall switch wire length provided NOTE Extended lengths of wire may cause the fireplace not to function properly Longer length of wire is permitted if the wire is made out of lar...

Page 29: ...nse Ignition Module EV1 EV2 24V 6 24V GND 5 PV 3 MV PV 2 MV 1 GND BURNER 4 SENSE 8 SPARK 9 FP2100 BDV pilot wiring Figure 43 Remote Wall Switch Wiring Diagram Remote Wall Switch Position the wall swit...

Page 30: ...system requires that 110 120 VAC to be wired to the factory installed junction box before the fireplace is permanently installed Figure 44 TAN TAN WHITE GREEN BLACK BLACK BLACK Receptacle Junction Bo...

Page 31: ...qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part of it has been under water Immediately call a qualified service techni...

Page 32: ...t period of time when the magnet is closed it is possible to start the lighting operation The gas control knob is designed to be operated by hand DO NOT use any tools during this operation Damaged kno...

Page 33: ...lace This switch allows you to turn on and to turn off the main burner without using the gas valve knob Make sure the button is in the ON position to light the main burner Figure 46 Lighting the burne...

Page 34: ...ppliance Open windows Do not attempt to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the...

Page 35: ...w clockwise firmly to reseal Do not over torque Check test points for gas leaks Figure 51 Signature Command Valve FP1909a signature command valve alternate view 8 08 Pressure Inlet Pilot Adjust ment S...

Page 36: ...PTIONAL AUX PLUG IN CONNECTOR ON HI OFF LO LED IGNITER SPARKER SENSING RED THERMOPILE BLACK THERMOPILE PILOT GAS TUBING PILOT CONTROL BOX PLUG IN CONNECTOR CONTROL BOX TO COMMAND CENTER PLUG IN CONNEC...

Page 37: ...it 2 Remove glass frame by releasing the two 2 latches 500 and 600 models have three 3 latches below the firebox open ing and lifting glass frame up and away from unit 3 Use the supplied Velcro on the...

Page 38: ...five 5 minutes Refer to the operating instructions on Signature Command remote control for complete operation instructions Finishing Re install the lower access panel FP1916 AC box 8 08 Screw Guiding...

Page 39: ...r s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department C Use only your finger to push in the master switch Never use tools If the switch will n...

Page 40: ...our Homeowner s Manual bag into the command center box Make sure the batteries orientation match 5 Press the master switch to the ON position Within eight 8 seconds it will beep once This indicates th...

Page 41: ...Auxiliary AC Outputs Transmitter Optional RFSC RTSC RMSC Three Flame Height Settings X X X Low battery Indication for Transmitter X X X Child Proof Lock out X X X LCD Backlight X X X Security Codes X...

Page 42: ...tion can begin Use paper clip to depress button One beep for RF receiver ON or two beeps for RF receiver OFF will be given as confirmation 2 After the RF receiver is on holding the OFF button on the C...

Page 43: ...ter switch to the off O position 2 Press the OFF button to Medium Low then Off 3 Hold the OFF button anytime for three seconds This command of OFF will remember all last settings before turning off Th...

Page 44: ...place 3 Set glass frame aside FP2104 BDV remove glass FP2104 Figure 59 Remove Glass Frame Glass Frame Three Tabs Clamps Two 2 on 300 400 Units Three 3 on 500 600 Units WARNING Each clamp has a quick s...

Page 45: ...and may lead to sooting log placement 1 Place rear log 1 on grate assembly Log should rest firmly on the two log mounting pins on the bars Figure 61 2 Place bottom left log 2 on grate Rest the back si...

Page 46: ...hermopile one engulfing the thermocouple and the other reaching to the main burner burner Inspect area around the injector Remove any lint or foreign material with a brush or vacuum FP1943 pilot flame...

Page 47: ...als may be used Handle glass door with care to avoid striking or scratching it on hard objects To clean glass door follow Glass Removal procedure outlined in the Final Installation section Film deposi...

Page 48: ...the thermocouple connec tion at the gas valve is fully inserted and tight Disconnect the thermocouple from the valve place one millivolt lead wire on the tip of the thermocouple and the other meter le...

Page 49: ...ust the pilot flame for maximum flame impingement on thermocouple A Check for flue product leak Replace defective pipe section B Check horizontal venting piping is running upward 1 4 per foot Do not r...

Page 50: ...hrough Battery polarity wrong LED on the Command Center does not show solid green The 5 pin connector on the AC board broken or bent AC plug is plugged to AC mains Battery voltage low Using battery Ch...

Page 51: ...DVB Series Direct Vent Gas Fireplace 54D0701 51 REPLACEMENT PARTS 1 2 3 5 6 7 8 10 4 9 540701 DVB parts FIREBOX COMPONENTS...

Page 52: ...6D7104 26D7104 7 Firebrick Left Cottage Red 1 26D7096 26D7103 26D7103 26D7103 10 Blower Motor 1 54D0281 26D0748 26D0748 26D0748 Accessories Field Installed Options 2 Brass Louver 1 L30BR L32BR L36BR L...

Page 53: ...DVB Series Direct Vent Gas Fireplace 54D0701 53 REPLACEMENT PARTS STANDING PILOT MILLIVOLT CONTROL 1 2C 2I 2T 2 4 5 6 3 8 9 7 10 11 12 13 14 540701 DVB millivolt parts...

Page 54: ...23D6046 23D6046 23D6046 5 Rocker Switch 1 41D0048 41D0048 41D0048 41D0048 41D0048 41D0048 41D0048 41D0048 6 Piezo Igniter 1 14D0503 14D0503 14D0503 14D0503 14D0503 14D0503 14D0503 14D0503 7 Injector 1...

Page 55: ...VB Series Direct Vent Gas Fireplace 54D0701 55 REPLACEMENT PARTS ELECTRONIC IGNTION 1 2 4 5 6 3 8 9 7 10 11 L O HI 24V 6 24V GND 5 PV 3 MV PV 2 MV 1 GND BURNER 4 SENSE 8 SPARK 9 540701 DVB elect parts...

Page 56: ...0048 41D0048 41D0048 41D0048 41D0048 41D0048 6 Injector 1 62D3006 20H3146 62D3004 20H3143 20H3145 57D0210 20H3145 57D0210 7 Burner Assembly 1 54D0200 54D0200 54D0001 54D0001 54D0329 54D0329 54D0329 54...

Page 57: ...DVB Series Direct Vent Gas Fireplace 54D0701 57 REPLACEMENT PARTS 1 2 3 4 17 5 6 7 8 9 13 14 15 540701 SC parts SIGNATURE COMMAND SYSTEM...

Page 58: ...D0001 54D0329 54D0329 54D0329 9 Venturi 1 45D0600 45D0600 45D0600 45D0600 45D0600 45D0600 45D0600 45D0600 10 Wire Valve Control not shown 1 80D0010 80D0010 80D0010 80D0010 80D0010 80D0010 80D0010 80D0...

Page 59: ...DVB Series Direct Vent Gas Fireplace 54D0701 59 REPLACEMENT PARTS VENT COMPONENTS HOT 1 2 3 4 5 6 9 7 8 11 10 540701 DVB vent components...

Page 60: ...rtical Termination Cap 46DVA VC 980 4DT VC 3 6 6 Pipe Length galvanized 46DVA 06 908 4DT 06 3 6 9 Pipe Length galvanized 46DVA 09 907 4DT 09 3 6 12 Pipe Length galvanized 46DVA 12 906 4DT 1 3 6 24 Pip...

Page 61: ...3 4 540701 DVB log parts Ref Description Qty 300DVB 400DVB 500DVB 600DVB 1 Rear Log 1 1 54D0122 54D0117 54D0331 54D0331 2 Bottom Left Log 2 1 54D0123 54D0118 54D0358 54D0358 3 Bottom Right Log 3 1 54D...

Page 62: ...omply with the above requirements provided however that during said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed Massachusetts Residents Only Pleas...

Page 63: ...ed Lifetime Warranty will also be void if the appliance is not operated and maintained according to the operating instructions supplied with the appliance and does not extend to 1 firebox burner assem...

Page 64: ...ings Model EnerGuide Ratings Fireplace Efficiency 300DVBNV 57 9 300DVBPV 53 8 300DVBNE 61 8 300DVBPE 55 7 400DVBNV 58 4 400DVBPV 58 5 400DVBNE 61 1 400DVBPE 60 7 500DVBNV 58 7 500DVBPV 58 8 500DVBNE 6...

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