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13

Emergency repairs

Removal and installation of the poly-V-belt on the MX-11
engine

1. Disconnect the earth cable from the

battery.

2. Remove the front engine

encapsulation.

3. Loosen the connector of the electric

fan clutch, if fitted, and remove the
wiring from the bracket.

4. Place a 17-mm ring spanner on the hexagon of the belt tensioner.

NOTE: The tensioner can be temporarily blocked with a 4- to 5-mm thick
pin (bore); see the arrow in the illustration.
This facilitates removal and installation of the poly-V-belt.

5. Slacken the poly-V-belt so that it can be removed from the pulleys.
6. Allow the automatic belt tensioner to spring carefully back to the stop, if it has not

been temporarily blocked.

7. Remove the poly-V-belt through the

opening at the guide ring. Hang the
poly-V-belt over a fan blade. Rotate
the fan and hang the poly-V-belt
over it. Repeat this for the entire fan
and then remove the poly-V-belt.

8. Inspect the pulleys for damage, rust

and grease deposits.

9. Pull the new poly-V-belt over the

fan.

D005118

D005119

DW63246305.book Page 325 Friday, March 22, 2019 4:54 PM

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Summary of Contents for DAF CF

Page 1: ...A PACCAR COMPANY DRIVEN BY QUALITY DW63246305 EN Printed in the Netherlands DAF CF Driver s Manual...

Page 2: ...DAF CF Driver s Manual DW63246305 Printed in the Netherlands DW63246305 book Page 1 Friday March 22 2019 4 54 PM...

Page 3: ...DW63246305 book Page 2 Friday March 22 2019 4 54 PM...

Page 4: ...sole and authentic source for determining the contents and meaning of the written text In the interest of continuing product development DAF reserves the right to change specifications or products at...

Page 5: ...required body and equipment the bodybuilder may have made fundamental changes to various parts or systems The vehicles covered by this handbook consist of various types and models Individual vehicles...

Page 6: ...System does not respond to the ignition key buttons 41 2 3 7 Replacing the battery in the ignition key hand held transmitter 41 2 3 8 Maintenance 42 2 3 9 Disconnecting the vehicle batteries 42 2 3 10...

Page 7: ...removing Bluetooth enabled telephones 113 3 4 4 Operating the telephone using the steering wheel switches 115 3 5 Radio 118 3 5 1 Basic radio 118 3 5 2 Truck Navigation Radio TNR 119 3 6 Cabin climate...

Page 8: ...90 6 4 Connecting the brake pipes 193 6 5 Connecting the ABS or EBS connector of a semi trailer 194 6 6 Connecting the trailed vehicle lights 195 7 Driving 197 7 1 Before a drive 198 7 2 Refuelling di...

Page 9: ...269 8 9 Hill Start Aid 270 8 9 1 Hill Start Aid 270 8 10 Lane Departure Warning System LDWS 271 8 10 1 LDWS Lane Departure Warning System 271 8 11 Predictive cruise control PCC 272 8 11 1 Predictive C...

Page 10: ...has run dry 326 13 4 Gearbox low range protection 327 13 5 Releasing the park brake 327 13 6 Spare wheel winch 328 13 7 Jacking up the leaf sprung front axle 328 13 8 Jacking up the air sprung front...

Page 11: ...echanism 363 14 1 14 Chassis 364 14 2 Identification 364 14 2 1 Chassis number 364 14 2 2 Vehicle identification plate 364 14 2 3 Paint identification plate 365 14 2 4 Engine number 365 14 2 5 Engine...

Page 12: ...y 4 Inspections and maintenance 5 Coupling and uncoupling 6 Driving 7 Driver assist systems 8 Manual gearbox 9 Automated gearbox 10 Automatic gearbox 11 Air suspension 12 Emergency repairs 13 Technica...

Page 13: ...10 DW63246305 book Page 10 Friday March 22 2019 4 54 PM...

Page 14: ...11 1 Warnings and safety regulations Warnings and safety regulations 1 DW63246305 book Page 11 Friday March 22 2019 4 54 PM...

Page 15: ...oring the safety instructions and warnings can put health and safety at risk It can also lead to serious damage to material Text accompanied by this warning symbol indicates Risk of personal injury G0...

Page 16: ...this driver manual For some of the system abbreviations detailed explanation is given in the various chapters of this driver manual Text accompanied by this warning symbol indicates Risk of material o...

Page 17: ...ater This is the water auxiliary heater The water auxiliary heater Hydronic 10 is used for heating the engine pre heating the cabin interior heating the cabin interior heating the cabin interior in co...

Page 18: ...a is transferred via the CAN network all data is transferred over two wires regardless of its volume or diversity CDS Central Door locking System The purpose of the Central Door locking System is to l...

Page 19: ...is is the electro hydraulic co steer ing trailing axle Below a specific speed the electro hydraulic co steering trailing axle fol lows the steering movement of the front axle so as to obtain a smaller...

Page 20: ...used SAC Smart Air supply Control The SAC system with its electronic intelligence is responsible for the cleaning drying and distribution of fil tered compressed air and continu ous intelligent activ...

Page 21: ...ns Always observe the safety instructions in this manual and do not ignore them Also read the instructions and warnings on the labels and stickers on the various components of the vehicle and comply w...

Page 22: ...river seat To guarantee proper operation of the airbag it is absolutely essential that the safety belts be used Always wear safety belts as there are systems such as AEBS and VSC that in certain situa...

Page 23: ...necessary unplug it before tilting depending on the type Leave the cool box or refrigerator switched off for at least 30 minutes after the cabin has been tilted back If a auxiliary heater has been fit...

Page 24: ...n for a short time may result in serious engine damage or a fire Cooling system filler cap Do not remove the filler cap of the cooling system when the engine is at operating temperature Do not loosen...

Page 25: ...ventually followed by a vehicle speed limit are applied When such a condition is detected warnings appear on the master display of DIP 5 If the warnings are ignored an engine power derate of 25 is app...

Page 26: ...it cannot move not even during an emergency stop Remember that side walls partitions and so on are often not designed to withstand high forces Loads must not project more than the local regulations pe...

Page 27: ...filled up with winter diesel allow the auxiliary heater to run on the new fuel for half an hour Make sure that all the old fuel is used up When freezing AdBlue expands more than plain water If the ve...

Page 28: ...ctions The airbag and safety belt tensioner system only functions correctly if After switching on the ignition the airbag warning symbol appears on the master display and disappears after approximatel...

Page 29: ...the airbag cover Hold the steering wheel by the outer rim as much as possible to allow unimpeded deployment of the airbag Keep the space between the driver and airbag free Nothing must be placed betwe...

Page 30: ...essories are approved by DAF for vehicles with an airbag and safety belt tensioner Installation must take place at the position indicated by DAF and according to the procedure specified by DAF When re...

Page 31: ...ger to cool down The engine cooling system is thermostatically controlled Removing the thermostat when the coolant temperature is too high is strongly advised against since this causes the engine temp...

Page 32: ...city When the engine is not running the use of electrical components such as the auxiliary heater or refrigerator draws power from the batteries Approximately half the battery capacity is required to...

Page 33: ...nd or on a slippery road surface can lead to serious damage of the differential CAUTION Never press the accelerator when the vehicle rolls off in the opposite direction to that of the engaged gear If...

Page 34: ...roadside assistance or monitor the performance of a vehicle As a data processor DAF Trucks only acts on instruction of the Operator If you are not the Operator of this vehicle you can contact the Ope...

Page 35: ...equired the Gatekeeper will apply extra technical security measures DAF Trucks stores this data gathered on the performance of a vehicle for seven years You can contact our Data Protection Officer Dat...

Page 36: ...ata for diagnostics purposes and for the continuous improvement of the quality of DAF Trucks products We store Testing data for seven years You can contact our Data Protection Officer DataProtectionOf...

Page 37: ...34 1 Warnings and safety regulations DW63246305 book Page 34 Friday March 22 2019 4 54 PM...

Page 38: ...35 2 Theft protection systems Theft protection systems 2 DW63246305 book Page 35 Friday March 22 2019 4 54 PM...

Page 39: ...l night lock provides an additional mechanical lock on the doors 2 2 IMMOBILISER 2 2 1 Immobiliser The immobiliser electronic drive off lock prevents the engine from being started without the correct...

Page 40: ...alarm the cause can be determined via the system LED by reading the flashing code C This indication is displayed for 30 seconds after the system has been deactivated with button 2 of the ignition key...

Page 41: ...ing central locking closing windows activation of the alarm system NOTE Make sure that there is nothing in the interior that can cause a false alarm for example moving objects in the cabin A wireless...

Page 42: ...oticeable by a short signal from the siren immediately after activation of the alarm system If this signal is heard first of all check whether the windows and doors are closed properly Switch off the...

Page 43: ...tection The Alarm cabin interior detection off switch is spring loaded and returns to the original position Deactivating and activating the alarm system therefore reactivates the cabin interior detect...

Page 44: ...does not respond to the ignition key buttons If the system does not respond to the ignition key buttons the following tips may provide a solution 1 Check whether the battery of the ignition key still...

Page 45: ...st to prevent the signal horn from sounding Then switch off the ignition wait 80 seconds and disconnect the vehicle batteries 2 3 10 Insurance company Depending on the configuration the alarm system c...

Page 46: ...closed properly Lock the night lock by pushing the red button 2 and moving the handle 1 towards the door at the same time NOTE The night lock must remain open while driving Unlocking the night lock Pu...

Page 47: ...44 2 Theft protection systems DW63246305 book Page 44 Friday March 22 2019 4 54 PM...

Page 48: ...45 3 Instruments and controls Instruments and controls 3 DW63246305 book Page 45 Friday March 22 2019 4 54 PM...

Page 49: ...46 3 Instruments and controls 3 1 CABIN 3 1 1 Cabin The CF has three types of cabin Day Cab Sleeper Cab D005123 D005124 DW63246305 book Page 46 Friday March 22 2019 4 54 PM...

Page 50: ...d while the engine has been switched off and the park brake has not been applied an acoustic signal is given and a warning symbol is shown on the instrument panel NOTE When one of the doors is opened...

Page 51: ...s door Using central door locking CDS NOTE Using the key the same procedure to lock and unlock the doors from the outside as described before can be used Unlocking the doors using the buttons on the i...

Page 52: ...o be opened using the key Opening the door from the inside Pull handle A to open the door from the inside If the door is locked it is automatically unlocked Locking the door from the inside Press knob...

Page 53: ...he ignition lock Position 0 ST rest position When the key is removed in this position the steering wheel can be locked If the steering wheel is turned slightly the steering wheel locks Position A acce...

Page 54: ...switch The steering column is locked NOTE When the two position switch is operated a light hissing noise is audible If the steering column has not been locked this switch locks it automatically after...

Page 55: ...rror adjustment see section Electrical mirror and window control 3 1 7 Setting the mirrors First set the seat in the correct driving position Then adjust the mirrors to the correct positions Co driver...

Page 56: ...ft main mirror selection switch 3 Right main mirror selection switch 4 Left wide view mirror selection switch 5 Right wide view mirror selection switch 6 Mirror heater switch 7 Mirror heater indicatio...

Page 57: ...ort period approximately 0 5 seconds To stop a moving door window press the control switch in the opposite direction before completing the operation To open or close a door window partly press and hol...

Page 58: ...n of the ignition switch CAUTION Switch off the interior lighting when parking the vehicle for longer The interior lighting uses power from the batteries If this lasts for a long time it can result in...

Page 59: ...aved and are recalled when the mood is reselected also after ignition off Interior lights control on the bunk console Switch 2 is used to toggle between the interior light moods Night and Relax or to...

Page 60: ...er Cab The spotlight can be switched on and off with the switch beside the lamp The interior lighting operates independently of the position of the ignition key Lighting under the roof console of the...

Page 61: ...pendently of the position of the interior light switch CAUTION The bunk lamp uses power from the batteries If this lasts for a long time it can result in low battery capacity and starting difficulties...

Page 62: ...k carefully until it rests on the recess in the side wall Folding down the steps To ease access to the upper bunk fold the steps located against the bottom side of the bunk forward 1 Loosen the steps...

Page 63: ...properly locked so that it cannot open or close accidentally while driving The space behind the co driver s side can also be reached from the outside 3 1 11 Cool box Switching the cool box on off The...

Page 64: ...cool box or refrigerator switched off for at least 30 minutes after the cabin has been tilted back NOTE The cool box also uses power from the batteries when the ignition is off If the vehicle is parke...

Page 65: ...g in mind the maximum permissible power It is also possible to connect accessories to the designated accessory connectors in the vehicle in consultation with a DAF Service dealer If accessories are no...

Page 66: ...att is the maximum power permitted Always check that the accessory connected is suitable for 24 Volt Accessory plug connector and air connection below the driver s seat console Only for Luxury air and...

Page 67: ...s WARNING Make sure that the mirror visibility is not obstructed Poor or no visibility around the vehicle leads to dangerous situations and serious injury Sun visors are installed for the driver and c...

Page 68: ...nd on the cabin type CAUTION Close the roof console locker doors properly so that the lighting in the lockers is switched off The lighting in the lockers uses power from the batteries If this lasts fo...

Page 69: ...ven when a door is opened Only the background lights of a limited group entry group of switches goes on See section Interior lighting 3 1 18 Windscreen wiper blades Switch off the windscreen wipers be...

Page 70: ...uel consumption 1 Place the vehicle on a level and horizontal surface Make sure that in the case of a tractor and semi trailer combination the tractor is straight in front of the semi trailer 2 Determ...

Page 71: ...ehicle is not obstructed Any incorrect positioning or adjustment of the seat and armrest can increase the risk of serious or fatal injury during driving or braking manoeuvres or in the event of an acc...

Page 72: ...ng tips Make sure that Pedals can be operated in the correct way Upper legs are horizontal The angle between upper legs and lower legs is between 90 and 120 degrees Upper legs pelvis and lower back ar...

Page 73: ...t tilt adjustment 4 Quick down 5 Vertical seat damper 6 Seat length adjustment 7 Seat cushion length adjustment 8 Armrest 9 Safety belt height adjustment 10 Seat heater 11 Lumbar support adjustment 12...

Page 74: ...sure that the seat can move up and down freely after the backrest angle is adjusted 2 Seat height adjustment The height is adjustable in fourteen steps Pull or push the height adjustment lever to move...

Page 75: ...been achieved release the lever 4 Quick down Press the button to move the seat down into the lowest position Press the button again to raise the seat back up to the last saved height NOTE This functio...

Page 76: ...steps Switch in top position minimum damping soft comfort Switch in bottom position maximum damping hard comfort 6 Seat length adjustment Pull the lever to adjust the complete seat length Once the des...

Page 77: ...as been achieved release the lever 8 Armrest The armrest is fitted on the co driver seat and on the driver seat of vehicles with an automated gearbox If necessary the armrest can be folded away CAUTIO...

Page 78: ...ot use the seat heater Persons suffering from reduced pain or temperature perception for any reason whatsoever can sustain burns to the back buttocks and legs when using the seat heater By operating t...

Page 79: ...air versions Use these switches to adjust the lumbar support of the backrest The lower and upper lumbar support sections can be adjusted individually 1 Lower section switch to the front 2 Upper sectio...

Page 80: ...the backrest 12 Lateral support adjustment Not on the basic version Use this switch to adjust the lateral support of the backrest NOTE Adjust the lumbar supports before adjusting the lateral support...

Page 81: ...with safety belts Not wearing a safety belt can cause serious injury or death during a collision WARNING ALWAYS wear safety belts mandatory in some countries The safety belts must audibly click shut N...

Page 82: ...safety belt height The safety belt must fit snugly across the body Adjusting the safety belt height Press the lever and adjust safety belt height four steps are possible The locking mechanism must lo...

Page 83: ...he dashboard However changing the switches from position is limited within restrictions On the various panels different switch locations can be identified For example the instrument panel holds the lo...

Page 84: ...fo service indicator and trip odometer display 11 Speedometer display A1 A2 and BMUX switch locations See MUX switch introduction A1 1 Interior lighting on off switch A1 2 Work light or loading space...

Page 85: ...lights Pull out the light switch one step to switch on the front fog lights When the front fog lights are on the warning indicator on the instrument panel is visible Rear fog lights Pull out the light...

Page 86: ...ng check points The coolant level caution danger of scalding See section Topping up coolant in the chapter Inspections and maintenance The poly V belt and water hoses The fan clutch 8 Revolutions coun...

Page 87: ...ng of the headlights can be adjusted with a thumbwheel By turning this thumbwheel the headlights can be directed upward or downward The headlights only react on changes of the thumbwheel position with...

Page 88: ...n B 2 PTO 2 switch PTO 2 is a gearbox PTO Use this switch to switch PTO 2 on or off See section PTO Power Take Off in chapter Driving NOTE This switch has a lock to prevent accidental operation of the...

Page 89: ...ension B 3 Engine Speed Control while driving switch Use this switch to set the engine speed to a fixed RPM setting while driving This enables the use of the PTO while driving A green indicator light...

Page 90: ...ed gearbox off road mode Automated gearbox off road mode ASR E 1 Instrument light switch E 2 Increased manoeuvring level switch FT low deck version E 2 Liquid transport mode switch E 2 Increase tracti...

Page 91: ...and subsequently any sub menus are displayed See chapter Master display 8 Park brake handle See section Brakes in the chapter Driving Control panel location C C 1 Advanced Emergency Braking System AEB...

Page 92: ...iving height This tumbler switch has two positions to regulate two different driving heights irrespective of the vehicle speed This function is optional and can be used if trailers are used with diffe...

Page 93: ...less light Fully dimmed instrument light Black panel mode Repeated short pushes or one long push on the lower part of this switch fully dims all instrument lights This to prevent the obstructive refle...

Page 94: ...activated With the vehicle stationary With the clutch pedal depressed With the gearbox in the Neutral N position in the case of vehicles with an automatic or automated gearbox E 3 Cross axle different...

Page 95: ...nded trailing axle is fully lifted automatically with sufficient air pressure With a leaf suspended trailing axle press the switch and hold it until the trailing axle is fully lifted Lowering Make sur...

Page 96: ...the switch indicates that the Stop Go function is activated G 2 Hydraulic platform surround lights switch Use this switch to switch the surround lights on the hydraulic platform on or off A green ind...

Page 97: ...tch H 2 Co driver s door lock unlock switch H 3 Spotlight driver side switch H 3 ADR main switch J 1 Spotlight co driver side switch J 2 ADR main switch J 3 Not used 1 Interior light switch By rotatin...

Page 98: ...l driving conditions A red indicator light in the switch indicates that the reverse buzzer is deactivated H 1 Silent truck mode switch The silent truck mode is specifically for deliveries during the e...

Page 99: ...switch The after run phase EAS Emission Aftertreatment System must have ended before operating the main switch WARNING Operating the main switch while driving switches off all electrical systems and t...

Page 100: ...ing switches off all electrical systems and the engine This can lead to very dangerous situations and damage to the vehicle electronics Never operate the main switch while driving Never operate the ma...

Page 101: ...mation and settings section Menu overview in chapter Master display 2 Customer specific DIN slot 3 Customer specific DIN slot 4 Telephone microphone Roof console location M M 1 Alarm cabin interior de...

Page 102: ...light in the switch indicates that the rotating beacon light is switched on 3 3 6 Bunk console 1 Bunk console display X and YMUX switch locations See MUX switch introduction X 1 Auxiliary heater switc...

Page 103: ...er side lock driver s and co driver s door Bunk console location Y Y 1 Roof hatch switch Use this switch to open and close the roof hatch electrically See section Roof hatch in the chapter Cabin Y 2 R...

Page 104: ...r Engine Speed Control All vehicle speed and engine speed functions are controlled using the switches on the right hand side of the steering wheel The switch functions are different for a standstill a...

Page 105: ...may not be available In that case the upper part of switch E has no function and the icon is not present Operating the steering wheel switches At standstill At standstill the following functions are...

Page 106: ...st following distance one bar to the preceding vehicle is selected When the traffic situation does not allow this smallest distance a larger distance must be selected within the delay time DSC setting...

Page 107: ...Use the switches on the left side A B and C to control the truck phone and coupled bluetooth phones when active or if no calls are made or received the DAF radio or TNR See section Operating the tele...

Page 108: ...y The limiter can be overruled with full throttle until the legal speed limit When the variable speed limiter is active the limiter icon in the speedometer display blinks Cruise control setting NOTE W...

Page 109: ...ossible to change the settings while driving CAUTION Observe road safety when changing the advanced vehicle speed settings while driving Engine Speed Control while driving For special applications for...

Page 110: ...windscreen washer switch 4 The windscreen washers stop when the switch is released The windscreen washer is engaged together with the windscreen wipers Headlight washers If the vehicle is equipped wi...

Page 111: ...tion key in the rest position Main beam The main beam is activated when the headlights dipped beam are switched on and the steering column switch is moved forward 6 Headlight flash The headlight flash...

Page 112: ...the fuel consumption Steering column switch with manual gearbox Version with Eco Mode function See sec tion Eco Mode function in chapter Driver assist systems The Eco Mode function is temporarily swit...

Page 113: ...mage to the electronics of the vehicle Never operate the main switch while driving Never operate the main switch when the ignition is on Version with Eco Mode function See sec tion Eco Mode function i...

Page 114: ...the doors using the remote control See chapter Doors Mechanical main switch NOTE First switch off the ignition and wait 80 seconds before switching off the main switch The after run phase EAS Emissio...

Page 115: ...truck phone The telephone interface is fully functional when the ignition is switched on or at least placed in the accessory position When the ignition is switched off active calls are supported prov...

Page 116: ...ck phone is operated using the steering wheel switches See section Operating the telephone using the steering wheel switches NOTE Entering information using the keypad on the master display is limited...

Page 117: ...the telephone is paired the vehicle telephone interface system reads the telephone memory The newly paired telephone may request permission to read the telephone memory This may take some time depend...

Page 118: ...ed ongoing or ended call The name of the person calling or being called is shown if it has been saved on the telephone memory in the telephone When the caller has not been programmed but the number is...

Page 119: ...select the telephone number or person from the list Press the pick up call key C to make the call Press the end call key C to end or abort the call Selecting a previously dialled telephone number or...

Page 120: ...the vehicle is at a standstill NOTE When the SIM card is removed from the truck phone the stored SMS are cleared Volume control While making a telephone call the steering wheel switch A is used for vo...

Page 121: ...l only the specific DAF functionalities are described Input connections The input connections are combined in the centre console The connection for audio streaming is placed near the ashtray see secti...

Page 122: ...e is operated the sound of the telephone is routed through the audio system See section Operating the telephone in the chapter Instruments and controls Display Display illumination The radio display a...

Page 123: ...1 8 A power supply It can only be used to charge connected devices such as an MP3 player or a mobile phone See section Centre console Auxiliary connection To connect an audio device to the TNR the au...

Page 124: ...the TNR manual WARNING It is not allowed to operate the navigation while the vehicle is in motion This can result in a distraction from the road and traffic conditions It is possible to lose control...

Page 125: ...tem The CCC system controls the cabin climate It does so by controlling the set cabin temperature while also controlling the fan speed the air distribution and the air conditioning NOTE The CCC system...

Page 126: ...lume and direction of the air flow to be adjusted The volume of air flowing through the vents can be controlled by turning the knurled wheels on the air vents The direction of the air flow can be cont...

Page 127: ...e air vents A in the air distribution overview 7 Air distribution to the bottom outlet openings B in the air distribution overview 8 AUTO mode on 9 Decreasing the fan speed 10 Air conditioning on off...

Page 128: ...n Not just while driving but also when spending the night in the cabin If the night is spent in the cabin ventilate by opening the roof hatch for instance Temperature setting The desired cabin tempera...

Page 129: ...ir conditioning system If the air conditioning fails to work have it repaired by a DAF Service dealer as soon as possible to avoid further damage to the system Using the air conditioning Depending on...

Page 130: ...le to prevent undesired odours from penetrating into the cabin for example Switch on the recirculation for short periods only to prevent the air quality from degrading and moisture from increasing Usi...

Page 131: ...ventilation is set and operates with the ignition switched off NOTE If the Park ventilation function is not manually switched off it continues to operate until the batteries are empty The BEM can iss...

Page 132: ...or engine with a non running engine Additional heating of the cabin interior in extreme cold or when the cabin heater cannot heat the cabin engine idling for a long period The auxiliary heater is con...

Page 133: ...one hour or until the engine temperature becomes too low to heat up the cabin During REST heat usage the auxiliary heater icon remains off and the text REST is visible in the display 1 of the Climate...

Page 134: ...NOTE The Climate Control Panel uses the temperature and time settings as set on the instrument panel Setting the timer To set the timer the ignition key must be in the accessory position Switch on th...

Page 135: ...d Switch the timer from ON to OFF by turning the rotary switch 2 Confirm the selection by pushing soft key 14 Push key 9 to switch off the Climate Control Panel NOTE If after the auxiliary heater key...

Page 136: ...low This results in damage to the heater element and can lead to personal injury CAUTION Never run the engine while the cylinder block heater is in operation This shortens the heater s lifetime NOTE...

Page 137: ...134 3 Instruments and controls DW63246305 book Page 134 Friday March 22 2019 4 54 PM...

Page 138: ...135 4 Master display Master display 4 DW63246305 book Page 135 Friday March 22 2019 4 54 PM...

Page 139: ...AY D001661 3 Warnings Air pressure too low EBS truck malfunction Coolant level low Engine malfunction 75 A C 1 2 3 4 B A Interactive and dialogue area B Indication bar C Driver Performance Assistant D...

Page 140: ...ppearance is less obstructive Grey information These messages show information about settings and the values of these settings They also show information about the status engaged or disengaged of syst...

Page 141: ...ar with its function and the corresponding system Approximately 3 seconds after switching on the ignition all warning indicators on the instrument panel disappear except the park brake warning the MIL...

Page 142: ...ning always reappears after returning to the main screen A continuous acoustic signal accompanies a red warning NOTE Yellow warnings can be suppressed at any time A pulsating acoustic signal accompani...

Page 143: ...ion either sub menu 2 or the information and setting screen appears If a second sub menu is present the information and setting screens are opened by entering one of the displayed options See section...

Page 144: ...rol Switch Hold down the Exit key for 2 seconds to exit the menu D001669 A 0 S D D M ST Main menu Vehicle info Sub menu 1 Sub menu 2 Information settings Oil level Actual oil level indica tion Refill...

Page 145: ...yre pressures and temperatures Reference tyre pres sures Soot filter information Soot filter Actual soot level DPF filter Status DPF switch Duration indication of regeneration process Safety instructi...

Page 146: ...et Reset Eco driving Coaching Tips tricks Various pieces of infor mation accessible by selecting the icon on the picture using the Menu Control Switch MCS Opening the information by pushing the MCS Ad...

Page 147: ...ctive during an uphill situation or PCC has no GPS road map data or PCC is switched off by the driver Drive time Current activity and du ration Remaining drive time Daily total Remaining rest time Spe...

Page 148: ...can be deacti vated VIN number Vehicle Identi fication Number Total fuel The total amount of fuel used since the vehicle went into service Main menu Telephone NOTE Not accessible when driving Sub men...

Page 149: ...tomatically the card language is activated List of available lan guages Units Temperature C F Distance km miles Volume switch from l to gal Fuel consumption l 100 km km l Pressure bar psi Dim settings...

Page 150: ...display when there is a serious fault When a red warning pop up is activated it displays A red hazard warning triangle A text explaining the fault The corresponding icon or the word STOP Main menu Tri...

Page 151: ...h off the engine Have a DAF Service dealer correct the problem as soon as possible Less serious fault If there is a less serious fault a yellow warning pop up and a short acoustic signal are activated...

Page 152: ...icon is displayed as part of a master display screen its colour is defined by the background colour of the screen See section Master display Park brake not applied If the driver s door is opened while...

Page 153: ...eaches levels that can potentially harm bystanders or the surrounding area this indicator is shown Emission failure Engine power is derated up to 50 Derate is only activated or deactivated at vehicle...

Page 154: ...oolant in chapter Inspections and maintenance 2 Coolant level sensor Coolant temperature too high This warning symbol is visible when the temperature of the coolant exceeds the maximum permissible val...

Page 155: ...Central vehicle controller Fault in the electronics of the VIC Vehicle Intelligence Centre The VIC gathers information and actuates vehicle functions 2 Configuration error The programmed chassis numb...

Page 156: ...xceeds the maximum value 2 Engine brake or retarder active The retarder is engaged and the accelerator pedal is depressed In case of an exhaust brake switch off the exhaust brake Also see chapter Driv...

Page 157: ...ontrol Fault in VSC Vehicle Stability Control This warning symbol may relate to the following text descriptions 1 Grid heater active 2 Grid heater system Airbag warning See section Airbag safety instr...

Page 158: ...chapter Driver assist systems This warning symbol may relate to the following text descriptions 1 ACC system warning See section ACC system warning in chapter Driver assist systems 2 ACC system switc...

Page 159: ...dinal differential lock G4 Cross axle transversal differential lock G5 PTO G6 Right direction indicator trailer G7 Right direction indicator truck H1 Tachometer display H1a Manual gear selecting activ...

Page 160: ...le when LDWS cannot detect any lines or the camera is blocked or the LDWS switch was operated to disable or a malfunction is detected See section Lane Departure Warning System LDWS in the chapter Driv...

Page 161: ...D3 Hill Start Aid This warning indicator is visible when the Hill Start Aid is active See section Hill Start Aid in the chapter Driver assist systems D4 ABS truck This warning indicator is visible whe...

Page 162: ...accelerator pedal overrules the function of the engine brake or retarder The indicator also blinks when the brake torque is reduced as a result of high engine temperature NOTE The indicator is not vis...

Page 163: ...trip and depending on the warning the indicator flashes or remains on to indicate a failure Consult a DAF Service dealer on how to read the flash pattern F4 High Exhaust System Temperature This indica...

Page 164: ...Driving G5 PTO This warning indicator is visible when the PTO is active G6 Right direction indicator trailer On a truck and trailer semi trailer combination this warning indicator flashes together wit...

Page 165: ...chapter Master display The outside temperature is displayed in the bottom left hand section A frost warning can be displayed on the left hand side of the temperature display The right hand side shows...

Page 166: ...163 5 Inspections and maintenance Inspections and maintenance 5 DW63246305 book Page 163 Friday March 22 2019 4 54 PM...

Page 167: ...depth of tyres Tread of each tyre for even distribution of wear pattern Trailer Check the trailer coupling or fifth wheel for correct attachment and correct operation Check the connections for lightin...

Page 168: ...he coolant level is too low Topping up coolant WARNING Scalding steam and hot coolant under pressure may escape when removing the expansion tank filler cap while the engine is hot This can cause sever...

Page 169: ...nds on a flat and level surface when topping up coolant Always use coolants which meet the DAF specifications See section Coolant in the chapter Technical data 1 Open the front panel See section Openi...

Page 170: ...25 km with a loaded vehicle So if the vehicle is moved after being stationary for a longer period for example for refuelling the oil is cold and has not risen above 40 C The waiting time is then 180 m...

Page 171: ...ngine oil that meets DAF specifications See section Engine oil in the chapter Technical data Open the front panel See section Opening the front panel Remove the filler cap 2 Top up with small amounts...

Page 172: ...xterior lighting With exception of the LED lights the status of all regulated vehicle lights is monitored by the vehicle s electronics Any measured defect is displayed as a warning on the master displ...

Page 173: ...ng is continuously active during the exterior lights check NOTE Defects are not stored and displayed on the master display as the ignition is still switched off The total procedure repeats itself seve...

Page 174: ...tem can be checked for correct operation by inspecting the air reservoirs for condensed water 1 Check the air reservoirs for condensed water by pulling on the rings of the drain valves 2 Replace the a...

Page 175: ...e battery poles and terminals are clean and greased If necessary coat the poles with an acid free petroleum jelly 5 2 MAINTENANCE 5 2 1 General maintenance The durability safety trade in value and rel...

Page 176: ...ve surfaces must be tested before application If in doubt please refer to the supplier Do not use cleaners in direct sunlight specifically with high ambient temperatures and or with a hot vehicle body...

Page 177: ...sure that no water can enter the differential and gearbox via the vents Make sure that no water can enter via the reservoir bleed screws of the clutch trailing axle and so on The engine and engine com...

Page 178: ...polluted air The paintwork must therefore be cleaned regularly When cleaning the cabin make sure that No caustic cleaners are used No hard brushes are used All seams gaps and door shut lines are thor...

Page 179: ...maintenance of the paintwork when the vehicle is in service 5 2 4 Bug screen To prevent contamination of the radiator and or condenser there is a bug screen positioned in front of the radiator or con...

Page 180: ...lling stations and tank facilities in closed rooms for example garages at locations where high flammable gases or dust can form or at locations where highly flammable liquids or solid materials are st...

Page 181: ...t a doctor WARNING Fuel is highly flammable and can cause fire or an explosion resulting in serious injury Collect the fuel that escapes Avoid sparks and open flames in the vicinity of fuel Checking d...

Page 182: ...wing draining is necessary 5 Check the reservoir 5 for water NOTE Perform these actions while the engine is not running 6 If necessary open the drain plug 6 and pump the water out using the lift pump...

Page 183: ...nipple s with a grease gun Lubricating the fifth wheel DAF uses various fifth wheels The following directions for greasing apply in general to the fifth wheels supplied by DAF Low maintenance fifth wh...

Page 184: ...181 5 Inspections and maintenance Lubricating the trailer coupling Lubricate the trailer coupling every 5 000 km D002055 DW63246305 book Page 181 Friday March 22 2019 4 54 PM...

Page 185: ...182 5 Inspections and maintenance DW63246305 book Page 182 Friday March 22 2019 4 54 PM...

Page 186: ...183 6 Coupling and uncoupling Coupling and uncoupling 6 DW63246305 book Page 183 Friday March 22 2019 4 54 PM...

Page 187: ...eps integrated into the cover can be folded down WARNING Do not go onto the catwalk when the exhaust system is regenerating The temperature of the catwalk is high and can possibly be harmful Do not le...

Page 188: ...mi trailer and make sure that the coupling pin is in the middle of the V shaped fifth wheel opening The semi trailer skid plate must be 20 mm to a maximum of 50 mm lower than the fifth wheel plate If...

Page 189: ...h wheel handle and 2 the location to check The checkmark depicts a properly closed fifth wheel and the cross with the warning triangle depicts the situation where the fifth wheel is not properly close...

Page 190: ...6 Coupling and uncoupling Fontaine version 2 Fontaine version 3 SAF version 1 SAF GF version 2 D005053 1 2 2 D005054 1 2 2 D005055 1 2 2 D005056 1 2 2 DW63246305 book Page 187 Friday March 22 2019 4 5...

Page 191: ...rame and or the handle Make sure the semi trailer is correctly coupled Park the vehicle on flat and firm ground Make absolutely sure that the semi trailer is braked Apply the parking brake Operate the...

Page 192: ...lift the semi trailer from the fifth wheel Detach the brake pipes and cables for lighting and ABS EBS If fitted detach the safety hook or padlock Unlock the fifth wheel by pulling out the handle as ex...

Page 193: ...e trailer WARNING If the trailer coupling is damaged or not correctly engaged you can lose the trailer There is a risk of an accident Always check that the trailer coupling is free of damage and prope...

Page 194: ...Safety pawl A unlocked coupling unsafe Safety pawl A closed coupling safe After coupling always check whether the safety pawl A is in the locked position See the manufacturer s operating instructions...

Page 195: ...closes Locking indicator pin A in unlocked position coupling unsafe Locking indicator pin A fully level with the front coupling safe After coupling always check whether the locking indicator pin A is...

Page 196: ...ked NOTE Before lever B can be pulled up on trailer couplings with manual unlocking the safety pawl A must be pulled from the coupling and turned 90 Set the towbar supports to the height of the traile...

Page 197: ...ergency line coupling head yellow service line coupling head WARNING If the yellow and or red brake pipes have not been connected the semi trailer cannot brake This can lead to very dangerous situatio...

Page 198: ...vehicle has a 24 V electrical system it can be connected to the electrical system of the truck without having to take any special measures NOTE Be aware of the maximum power drawn by the trailed vehic...

Page 199: ...196 6 Coupling and uncoupling DW63246305 book Page 196 Friday March 22 2019 4 54 PM...

Page 200: ...197 7 Driving Driving 7 DW63246305 book Page 197 Friday March 22 2019 4 54 PM...

Page 201: ...n flames in the vicinity of fuel Always clean spilled fuel Switch off the auxiliary heater when filling the tank with fuel CAUTION The use of incorrect or contaminated fuel can lead to serious damage...

Page 202: ...fuel tanks are empty start with filling the main fuel tank Both fuel tanks most be filled on a regular basis to prevent problems with aging or contaminated fuel and or the fuel transfer pump If outsi...

Page 203: ...r gun fully into the neck of the tank so that the magnet in the neck releases the AdBlue delivery Filling up the AdBlue tank using a dedicated filler gun results in a maximum fill volume of 80 Under c...

Page 204: ...limit at the next warning driving without AdBlue irreparably damages the AdBlue doser To avoid further warnings and reset the engine power derate refill the AdBlue tank 4 AdBlue tank empty In addition...

Page 205: ...till Depending on the severity of the malfunction this period of time varies between 10 and 36 hours After 20 to 100 hours and depending on the severity of the malfunction the vehicle speed is reduced...

Page 206: ...osition D M 3 Wait until the master display has completed its start up phase See section Start up phase in the chapter Master display 4 Check and if possible correct all displayed system warnings 5 Ch...

Page 207: ...starts Release the key after 10 seconds if the engine does not start Then wait 10 seconds and try again NOTE If starting of the engine exceeds a certain period of time the starter motor is deactivated...

Page 208: ...while the steering lock is still engaged Applying the park brake Pull the park brake handle down as far as possible and make sure that the lever springs noticeably into its locked position The park b...

Page 209: ...vehicle does not move into the traffic stream if it is accidentally set in motion NOTE The vehicle is equipped with a park brake warning system If the driver s door is opened while the engine has been...

Page 210: ...ged and the vehicle is at standstill the clutch is open In this situation the clutch assembly can be damaged when stationary for long periods When stationary for a long period apply the park brake and...

Page 211: ...t is burned automatically in the DPF This is a continuous automatic process and no indication is shown on the master display 2 Active regeneration When the temperature in the exhaust system is too low...

Page 212: ...ng is advised to achieve the optimal regeneration conditions and reduce fuel consumption How to stop regeneration DPF regeneration may cause high exhaust gas temperatures If there is a risk of fire or...

Page 213: ...as soon as the vehicle speed drops to a level where it may become hazardous To prevent hazardous situations the DPF switch can be used to stop regeneration however the HEST warning indicator will not...

Page 214: ...EAS the following symbols can be shown on the master display DPF warning symbol A Malfunction Indicator Lamp MIL yellow B DPF service symbol red C See chapter Master display for the exact location an...

Page 215: ...a post warning indication showing the actual soot level with the text Regeneration required Change your driving route preferably to motorway driving so that the vehicle can conduct an active regenera...

Page 216: ...he text Regeneration required now Active regeneration is no longer possible Initiate a forced stationary regeneration as soon as circumstances allow it Follow the instructions described in section Ini...

Page 217: ...stationary regeneration for example coolant temperature above a certain value and the regeneration inhibit position of the DPF regeneration switch is not selected on the control switch If all of the a...

Page 218: ...stible materials and no one is in the immediate vicinity of the exhaust Get back into the cabin Press the upper portion of the regenerate DPF switch located on the control panel follow the instruction...

Page 219: ...xides in the exhaust gases AdBlue is injected into the exhaust gases The EAS calculates the required amount of AdBlue to inject depending on several engine parameters and exhaust gas measurements such...

Page 220: ...ed by a screen message The number of check marks and the text of the screen message depend on how well the actions were performed The average of these scores combined with a score on how efficient the...

Page 221: ...yle and fuel consumption relevant information about the fuel consumption and vehicle usage is displayed in the Driving support menu on the master display A fuel consumption target can be set to help i...

Page 222: ...A driving style event is not only the current drive It is the total distance travelled since the last reset of the driver performance assistant See section Driver Performance Assistant The average lif...

Page 223: ...deactivated when the Menu Control Switch is pressed Information on the trip info screen NOTE The trip info screen displays information about the trip A trip is not only the current drive A trip is th...

Page 224: ...consumed can differ from the displayed fuel consumption because of factors such as the presence of external fuel consumers such as an auxiliary heater changes in ambient temperature the fuel consumpt...

Page 225: ...r three or five minutes of engine idling A timer in the electronics of the engine counts the time The Engine shutdown warning is displayed on the master display 30 seconds before the engine is switche...

Page 226: ...engaged when the vehicle is stationary and the engine is running and the park brake is applied and the clutch pedal is not operated not applicable for an automated gearbox and the brake pedal is not...

Page 227: ...erride the cruise control at any time by depressing the accelerator pedal or by applying the brakes The cruise control behaviour is dynamic this to ensure a smooth ride and even better fuel efficiency...

Page 228: ...ted neutral gear selected in case of an automated gearbox Disengaging conditions The cruise control is disengaged by any of the following conditions Engine is not running The vehicle speed falls below...

Page 229: ...r than 3 minutes the cruise control function is disengaged Disengaging the cruise control Press switch 4 to disengage the cruise control The set speed is no longer shown in the speedometer display NOT...

Page 230: ...to the set limit When driving downhill the vehicle speed is limited to 2 km h above the set limit by automatically engaging the engine brake and or the intarder DSC function Disengaging the variable...

Page 231: ...OTE Depending on the model the raised trailing axle can automatically be lowered if the pre set maximum load of the driven axle is exceeded Lifting of the trailing axle will subsequently be impossible...

Page 232: ...h the gearbox in Neutral N position in case of vehicles with an automatic gearbox If this does not prove effective the cross axle lock must also be engaged Cross axle lock The cross axle lock must be...

Page 233: ...ary switch to neutral N Switch on the PTO with the PTO switch The PTO warning indicator is activated on the instrument panel when the PTO is engaged Switching off the PTO The vehicle must be stationar...

Page 234: ...is released while the steering lock is still engaged the vehicle cannot be steered when rolling off This can lead to serious injury and damage to the vehicle Do not release the park brake while the s...

Page 235: ...ible if this warning occurs WARNING If there is a fault in the EBS system the pneumatic back up system may be activated The brake pedal force and travel required to brake the vehicle may increase The...

Page 236: ...vehicle or vehicle combination The warning remains active until the EBS system has determined that the normal brake performance has returned When the Low brake performance warning is active you may no...

Page 237: ...Mode function switched off the automated gearbox tries to keep the engine speed in the blue area of the rev counter In the manual mode the automated gearbox does not automatically shift down to the i...

Page 238: ...ls Depending on the vehicle configuration the function is on or off for only an exhaust brake or with four steps for the MX Engine Brake Engaging the exhaust brake Briefly move the switch to position...

Page 239: ...ng performance 100 Under certain conditions the exhaust brake is also activated in position C NOTE With the MX Engine Brake active a green warning indicator is visible on the instrument panel See sect...

Page 240: ...mance of the service brake and dangerous situations Use the retarder for prolonged braking for example when driving downhill If possible use the service brake for relatively short braking operations w...

Page 241: ...nt panel in chapter Master display When the retarder is activated using one of the three steps it is automatically deactivated when The clutch is operated The vehicle is switched to neutral gear The a...

Page 242: ...in position C which would also activate the engine brake and when using manual gear shifting keep the engine revolutions in the blue area of the rev counter WARNING With the gearbox in manual mode se...

Page 243: ...240 7 Driving DW63246305 book Page 240 Friday March 22 2019 4 54 PM...

Page 244: ...241 8 Driver assist systems Driver assist systems 8 DW63246305 book Page 241 Friday March 22 2019 4 54 PM...

Page 245: ...ect objects in front of the vehicle NOTE This AEBS ACC sensor can detect objects up to 150 metres in front of the vehicle The AEBS ACC sensor measures speed distance and lateral position of the object...

Page 246: ...nsor A the space between the AEBS ACC sensor and the grille or the AEBS ACC sensor itself Do not install accessories or other objects in front of the AEBS ACC sensor Keep the cover A of the AEBS ACC s...

Page 247: ...ts on and beside the road in front of the vehicle it can occur that his warning is displayed Traffic situations CAUTION There are a number of traffic situations in which the AEBS ACC sensor cannot con...

Page 248: ...they are in the identification zone In this situation it may be necessary to use the service brake to increase the distance to the vehicle which is switching lanes NOTE Vehicles with a low reflection...

Page 249: ...les in the driving direction The Forward Collision Warning and the Haptic Collision Warning can be triggered while the driver is aware of the accelerating vehicles ahead Road signs tunnels and bridges...

Page 250: ...th a descent at the tunnel entrance and many reflecting objects makes driving into and in tunnels a complex situation for the AEBS system The shape and individual components of a bridge can be identif...

Page 251: ...erous situations and serious injury Make sure that the camera and monitor visibility are not obstructed Camera The camera is mounted on the front side of the cabin co driver side or on the co driver s...

Page 252: ...than 30 km h the front camera is activated using the camera selection key When a side camera is mounted the monitor screen with side view is automatically activated when the direction indicator on th...

Page 253: ...ngs all settings will be reset to the ex factory settings 8 2 ADAPTIVE CRUISE CONTROL ACC 8 2 1 Introduction Adaptive Cruise Control ACC is an addition to the cruise control that allows automatic spee...

Page 254: ...category NOTE ACC does not react to objects moving away from the vehicle overtaking vehicles for example This is because the distance between them is increasing rather than decreasing NOTE Vehicles wi...

Page 255: ...also for other road users WARNING Do not use ACC when towing a trailer with no or no functional ABS WARNING The driver remains responsible for keeping a safe distance from the vehicle ahead in all sit...

Page 256: ...l VSC is active Anti Slip Regulation ASR is active for 3 seconds The vehicle is not at normal driving height air suspension above 40 km h The driveline is interrupted by the driver clutch pedal operat...

Page 257: ...braking is still needed the driver must take over control by for example using the service brakes NOTE When no action is taken ACC eventually switches off and the information screen ACC system malfun...

Page 258: ...situations like a collision Not only for the driver but also for other road users Distance to the vehicle driving ahead When ACC is engaged the electronics automatically set and keep a distance of 50...

Page 259: ...riving aid with certain limitations AEBS cannot prevent accidents and it does NOT replace the driver s professional judgement of the actual traffic situation It is the driver who is and remains at all...

Page 260: ...OTE AEBS does not react to objects moving away from the vehicle overtaking vehicles for example This is because the distance between them is increasing rather than decreasing NOTE AEBS cannot always d...

Page 261: ...le under all circumstances AEBS will not brake for people or animals or for oncoming traffic AEBS may not bring the vehicle to a complete stop under all conditions Ignoring these matters can lead to v...

Page 262: ...e vehicle speed drops below 15 km h 9 mph ex factory ABS is deactivated by a malfunction There is a malfunction in the vehicle brake system EBS CAUTION AEBS must be switched off under the following ci...

Page 263: ...pared to brake particularly if AEBS warns you If AEBS detects the risk of a front end collision it issues an audible and visual warning FCW If the risk persists AEBS automatically initiates partial br...

Page 264: ...t just before or during the FCW switching off AEBS using the switch on the control panel NOTE This partial braking can be interrupted by the driver either by operating the indicators left or right dep...

Page 265: ...ame direction and stationary objects NOTE AEBS does not react to objects moving away from the vehicle overtaking vehicles for example This is because the distance between them is increasing rather tha...

Page 266: ...s permitted Below a speed of 45 km h the ASR control is adjusted so that more wheel slip is permitted This function can be used when driving on loose surfaces for example sand gravel snow When the ASR...

Page 267: ...vated again If the speed decreases further the exhaust brake is deactivated as well When the MX Engine Brake or retarder is active the green warning indicator on the instrument panel is visible NOTE I...

Page 268: ...the Eco Mode function off and back on again If over a period of time no additional torque is requested for example during deceleration of the vehicle the setting automatically returns to the Eco Mode...

Page 269: ...ve influence on the fuel consumption NOTE Ex factory different customer settings are possible so vehicles can react different while driving with the Eco Mode function on 8 7 ECOROLL FUNCTION 8 7 1 Eco...

Page 270: ...ll or uphill driving the EcoRoll function might not be desired In this situation the EcoRoll function can be deactivated in the settings master display menu under speed control After the contact is sw...

Page 271: ...c situations in chapter AEBS ACC sensor 8 9 HILL START AID 8 9 1 Hill Start Aid If the vehicle is equipped with an automated gearbox it also has Hill Start Aid Hill Start Aid can be used when driving...

Page 272: ...aged when The Hill Start Aid is enabled using the spring loaded switch on the control panel The vehicle is at standstill The park brake is released The brake pedal is applied ABS has not been activate...

Page 273: ...been applied during the last 30 seconds The brake pedal is not applied The vehicle leaves the lane Engaging and disengaging LDWS LDWS is engaged automatically when the ignition is switched on Press th...

Page 274: ...Cruise Control PCC Introduction Predictive Cruise Control PCC is an addition to the cruise control With the aid of GPS and an electronic road map PCC is able to interpret the topography of the road a...

Page 275: ...time for DSC to intervene and or the automated gearbox to shift Using the PCC data the EcoRoll function can also be optimised by starting earlier or suppressing very short activations of this functio...

Page 276: ...cle is being driven on a rough or frozen road Two low pressure tyres were on the same axle TPI warning symbol in master display In case of an active TPI warning 1 Select Vehicle info in the main overv...

Page 277: ...he correct tyre pressure See section Tyres in chapter Technical data and identification 2 Select Vehicle info in the main overview using the Menu Control Switch 3 Select Tyre pressure 4 Select No to i...

Page 278: ...ad to very dangerous situations not only for the driver but also for other road users It can also lead to damage to the vehicle TPM does not release the driver from the need to visual inspect the tyre...

Page 279: ...r changing from pressure to temperature is done turning or pushing the Menu Control Switch MCS The selected choice lights up orange 4 Let the tyres cool down and or adjust the tyre pressure or have th...

Page 280: ...e system NOTE A vehicle that is equipped with VSC may unexpectedly brake hard in certain situations When the VSC system intervenes the VSC warning indicator starts flashing on the instrument panel Whe...

Page 281: ...278 8 Driver assist systems DW63246305 book Page 278 Friday March 22 2019 4 54 PM...

Page 282: ...279 9 Manual gearbox Manual gearbox 9 DW63246305 book Page 279 Friday March 22 2019 4 54 PM...

Page 283: ...r CAUTION Engaging a drive off gear while the vehicle is moving can damage the gearbox and differential Only engage the forward drive off gear when the vehicle is fully stationary the engine is at idl...

Page 284: ...sake it is still possible with a great effort Do not shift unnecessarily to 1st or 2nd gear while the gate protection is active There is also a protection device for changing down from the high speed...

Page 285: ...t a lower engine speed or shift up at a higher engine speed Only drive in the top semi green area of the rev counter momentarily in case of pulling through in a gear for skipping more gears with a ful...

Page 286: ...285 10 Automated gearbox Automated gearbox 10 DW63246305 book Page 285 Friday March 22 2019 4 54 PM...

Page 287: ...erator pedal has a kick down section full throttle the automated gearbox does not have an enforced gear down shift function The automated gearbox always starts in fully automatic mode D005142 A D00162...

Page 288: ...ys apply the park brake before leaving the vehicle Leaving the vehicle with the engine running and a gear engaged can result in the vehicle moving off without a driver This may lead to dangerous situa...

Page 289: ...y operate in heavy terrain conditions For more information see section Off road mode Liquid transport application This application is intended for all types of tanker transport For more information se...

Page 290: ...gher gear as drive off gear if the vehicle load is below certain limits The result of the load detection process depends on the vehicle load and engine load The load detection process can take some ti...

Page 291: ...clutch assembly Never press the accelerator and brake pedal at the same time Rolling vehicle in neutral position Rolling vehicle in N Turn the rotary knob to position D The vehicle selects a gear for...

Page 292: ...n motion by using the moving weight of the vehicle Only use the manoeuvring mode in this way for a few moments to avoid overloading the clutch 10 3 AUTOMATIC GEAR CONTROL The automated gearbox always...

Page 293: ...x to Shift down two gears move steering column switch 2 x to NOTE On the Lite shifting strategy see section Introduction manual shifting is only possible when the vehicle speed is below 30 km h or wh...

Page 294: ...on the steering column lever switch In particular situations for instance when braking before a turn it is difficult to judge in manual mode which gear should be engaged By pressing the knob the auto...

Page 295: ...e brake if the accelerator pedal is not operated CAUTION The clutch is continuously slipping when driving in the manoeuvring mode Driving on a level road in this mode may lead to clutch overload or da...

Page 296: ...rolls forward reverse gear cannot be selected This can lead to dangerous situations resulting in serious injury or damage to the vehicle if driving off is required CAUTION Never press the accelerator...

Page 297: ...ease the park brake when the vehicle is ready to drive off WARNING If rolling is unwanted depress the brake pedal if the accelerator pedal is not operated If the accelerator pedal is not depressed the...

Page 298: ...raction in which case the manoeuvring mode can be used on flat roads only Try to make a path by rocking the vehicle backwards and forwards To do this select the forward and reverse manoeuvring mode al...

Page 299: ...press the accelerator pedal quickly to the full throttle position The off road software recognises this situation and closes the clutch accordingly CAUTION Failure to depress the accelerator pedal qui...

Page 300: ...w 20 C Warming up the transmission oil can be speeded up by increasing the engine s rpm NOTE With every engine start the automated gearbox performs preliminary checks These checks can result in a dela...

Page 301: ...message the clutch is closed when the accelerator pedal is operated This prevents further clutch overloading This may cause the engine to stall and as a result the vehicle may start to roll if on a sl...

Page 302: ...301 11 Automatic gearbox Automatic gearbox 11 DW63246305 book Page 301 Friday March 22 2019 4 54 PM...

Page 303: ...r on manual gearboxes The selector has the following functions engaging and disengaging gears choosing a shift program display of fault codes DTC The selector has the following six keys Selecting gear...

Page 304: ...omatically when the vehicle ignition has been switched off The indicator light next to the MODE key is not on This program allows the gearbox to shift gears as and when necessary so that driving at hi...

Page 305: ...r not permitted in D when the vehicle is held stationary by the service brake or park brake Depending on the version the electronics of the gearbox shifts the gearbox to neutral to prevent overheating...

Page 306: ...ce as soon as possible and switch off the ignition It is possible the gearbox no longer shifts the gearbox to neutral In some cases a gearbox fault can be reset by switching off the ignition for 30 se...

Page 307: ...306 11 Automatic gearbox DW63246305 book Page 306 Friday March 22 2019 4 54 PM...

Page 308: ...307 12 Air suspension Air suspension 12 DW63246305 book Page 307 Friday March 22 2019 4 54 PM...

Page 309: ...ng and uncoupling a semi trailer is not permitted Driving a vehicle that is not at normal driving height other than for coupling or uncoupling and or loading or unloading can result in unstable vehicl...

Page 310: ...k selected 2 Rear axle of truck selected 3 Truck trailing axle selected 4 LED s indicating that the corresponding function is activated 5 Front axle of trailer selected 6 Rear axle of trailer selected...

Page 311: ...nt axle is also equipped with air suspension press the key for Vehicle front or Vehicle rear the relevant indicator light lights up It is also possible to select both the front and rear ends of the ve...

Page 312: ...s started the stop function is aborted After a few seconds the air suspension returns to normal height and pressure ratio control 12 5 SETTING MEMORY KEYS M KEYS Bring the chassis to the desired heigh...

Page 313: ...arrow B is shown to the left or right side of the display the Menu Control Switch can be used to retrieve more information NOTE The axle loads are only shown when the vehicle is at standstill Semi tra...

Page 314: ...f the vehicle whether the axle load values are shown For instance the axle load on a leaf sprung front axle is not shown On a full air suspended truck all axle loads are always shown When a small arro...

Page 315: ...etween truck and semi trailer deactivates the Gross combination weight function In this way it can be determined how much weight has been added or removed If Yes is selected in the pop up screen that...

Page 316: ...o service The axle load values are set to a higher value ex factory Repeat calibration at least once a year Calibration is also necessary when the unsprung mass of the vehicle is changed for example m...

Page 317: ...key 1 symbol for lifting lowering the front axle of the truck The 2nd axle is key 2 symbol for lifting lowering the driven axle of the truck The 3rd axle is key 3 symbol for lifting lowering the lift...

Page 318: ...319 13 Emergency repairs Emergency repairs 13 DW63246305 book Page 319 Friday March 22 2019 4 54 PM...

Page 319: ...o the ground This can lead to dangerous situations and serious injury WARNING Make sure that there is no one in the cabin Make sure that there is no one immediately in front of the cabin during tiltin...

Page 320: ...ch it off or unplug it before tilting the cabin depending on the type The cool box or refrigerator must remain switched off or unplugged for at least 30 minutes after the cabin has been tilted back Th...

Page 321: ...ght against the spring pressure until locked in position A Use the jack rod 9 Operate the pump so that the cabin tilts forward The cabin locking mechanism automatically releases As soon as the cabin p...

Page 322: ...poly V belt 1 Make sure that the mark A on the tensioner arm is within range A new poly V belt must be within range B Otherwise the belt is routed incorrectly or outside its specification A used poly...

Page 323: ...grease deposits 9 Pull the new poly V belt over the fan 10 Fit the poly V belt over as many pulleys as possible 11 Tension the automatic belt tensioner if it has not been temporarily blocked using a 1...

Page 324: ...e illustration This facilitates removal and installation of the poly V belt 5 Slacken the poly V belt so that it can be removed from the pulleys 6 Allow the automatic belt tensioner to spring carefull...

Page 325: ...to the battery 13 3 STARTING AFTER FUEL TANK HAS RUN DRY Avoid running the fuel tank dry at all times These starting instructions are for emergency situations only The engine will only fire after seve...

Page 326: ...ke on an incline causes the vehicle to move unintentionally This can lead to serious injury and damage to the vehicle 1 Place wheel chocks in front of and behind the wheels NOTE It is not permitted to...

Page 327: ...situations and serious injury Always place the vehicle on a firm and level surface Before jacking always secure the vehicle to prevent it from rolling away by applying the parking brake and or using w...

Page 328: ...a firm and level surface Before jacking always secure the vehicle to prevent it from rolling away by applying the park brake and or using wheel chocks Never release the park brake while the vehicle is...

Page 329: ...carry out any work underneath a vehicle that is only supported by a jack or lifting gear 13 10 CHANGING WHEELS WARNING Tension can be present in a cracked or damaged rim that holds an inflated tyre Th...

Page 330: ...rease to the fitting edge of the wheel hub 3 Also apply a thin layer of grease to the fitting edge of the rim This grease layer must prevent the rim and the wheel hub from becoming rust bound 4 Check...

Page 331: ...ove If the nut moves undo the connection and check the components for damage If no damage is found tighten the connection to the specified tightening torque See chapter Technical data for the specifie...

Page 332: ...follow the instructions mentioned in the section System warnings of the chapter Master display NOTE Depending on the tyre types on the vehicle an EBS warning may already be shown on the master displa...

Page 333: ...pressure system with air from outside When doing this check that the system pressure is correct using the air pressure gauge 13 12 TOWING It is possible to install a towing eye behind the grille Alway...

Page 334: ...ead to very dangerous situations High forces and tensions in the chassis and drive line of the vehicles can also lead to damage to the vehicles WARNING Short distance towing Release the park brake see...

Page 335: ...e attached to the towing eye The maximum GVW the towing eye may pull is 40 tons NOTE To lift the vehicle two towing eyes must be used and both pins must be perpendicular to the lifting cable or chain...

Page 336: ...ng the battery cables while the engine is running can damage the electrical components Battery systems The vehicle is equipped with a regular battery system with a set of two 12 Volt batteries The eng...

Page 337: ...gine is running it is important that the starter cables are not immediately disconnected The engine must run for at least 2 to 3 minutes before the starter cables are disconnected to prevent damage to...

Page 338: ...box or on the left side behind a cover Remove the cover 1 and connect the starter cable to the positive pole first Then connect the starter cable to the negative pole To disconnect release the negati...

Page 339: ...open flames in the vicinity of a battery can lead to an explosion which can cause serious injury WARNING Charging frozen batteries can lead to an explosion which can cause serious injury CAUTION Fast...

Page 340: ...to the positive pole first Then connect the starter cable to the negative pole After charging switch off the battery charger and then disconnect the negative pole and subsequently the positive pole an...

Page 341: ...d beam and the lower one corresponds to main beam Main beam 6 Disconnect the connector from the bulb of the main beam 7 Press the bulb fixing bracket downwards and remove the bulb NOTE Only touch the...

Page 342: ...ed in the bulb fitting in one position 18 Place the bulb with the bulb fitting in the reflector and turn it to the right about 45 NOTE The bulb fitting can only be fitted in the reflector in one posit...

Page 343: ...e reflector and rotate the holder clockwise to secure it NOTE Make sure the bulb fitting clicks into position 7 Fit the connector 8 Install the lower cover in the stepwell 9 Install the attachment bol...

Page 344: ...re is a fault in the circuit A DAF Service dealer must check the electrical circuit as soon as possible CAUTION Replacing a fuse without observing the safety procedures can lead to damage to electrica...

Page 345: ...F Service dealer can replace the J case fuses Fuse colour coding D001705 Pink 4A mini blade type Brown 5 A mini blade type Red 10 A mini blade type Blue 15 A mini blade type Yellow 20 A mini blade typ...

Page 346: ...347 14 Technical data and identification Technical data and identification 14 DW63246305 book Page 347 Friday March 22 2019 4 54 PM...

Page 347: ...s 6 Bore x stroke 130 x 162 mm Swept volume 12 9 litres Idle engine speed approximately 550 rpm 1 The idle engine speed may vary as a result of the influence of the vehicle electronics Maximum governe...

Page 348: ...ed approximately 550 rpm 1 The idle engine speed may vary as a result of the influence of the vehicle electronics Maximum governed engine speed 2200 rpm Output and torque Minimum level Maximum level S...

Page 349: ...ide marker light spherical bulb 3 W Stepwell lighting spherical bulb 5 W Marker light spherical bulb 5 W Front fog and or cornering light halogen bulb H11 70 W Spotlight on roof XL XH cabin halogen bu...

Page 350: ...3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 37...

Page 351: ...ntial lock 18 Inter axle differential lock 19 Advanced Emergency Braking System 20 Roof hatch 21 ECAS 2 levels or air glide 22 Rotating overhead warning light 23 Work light 24 ABS truck 25 ABS trailer...

Page 352: ...rear view mirror adjustment 53 Tool compartment or service light 54 Electronic Light Controller and or master light 55 Seat 56 Trailer recognition 57 Outlet cabin 24V 58 Outlet cabin 12V 59 Windscree...

Page 353: ...orque by a DAF Service dealer Inspection torque To check the connection tighten the nut to the specified inspection torque The nut must not move If the nut moves undo the connection and check the comp...

Page 354: ...mple of a load index code is 144 142 The load index is a standardised numerical code that indicates the maximum permitted load of a tyre On truck tyres there are often two load index numbers for examp...

Page 355: ...er to the specifications of the tyre manufacturer The tables are divided into axle loads and wheel fittings Single tyres 2000 6000 kg Twin tyres 2000 6000 kg Single tyres 6500 13000 kg Twin tyres 6500...

Page 356: ...5 9 6 8 5000 7 8 285 70 R19 5 146 L 5 4 6 3 7 2 8 1 6000 9 0 295 60 R22 5 150 k L 5 6 6 4 7 1 7 9 6700 9 0 315 70 R22 5 154 K L 4 9 5 6 6 2 6 9 7500 9 0 156 4 6 5 2 5 8 6 4 8000 9 0 315 80 R22 5 156 K...

Page 357: ...3 7 9 8000 8 5 156 L 6 7 7 3 7 9 8000 8 5 385 55 R22 5 160 K 6 0 6 5 7 25 7 75 9 0 9000 9 0 385 65 R22 5 160 K 6 0 6 5 7 25 7 75 9 0 9000 9 0 A Type size B Load index C Speed rating D Recommended pre...

Page 358: ...of physical contact with lubricants coolants fuel and AdBlue If there is skin contact remove the substance with paper or a cloth wash with soap and water Consult a doctor in the event of persistent i...

Page 359: ...do NOT induce vomiting Rinse the mouth drink plenty of water and consult a doctor When inhaled get some fresh air rest and consult a doctor Use in a ventilated area Procedure after spilling Rinse wit...

Page 360: ...to serious health problems NOTE Coolant is harmful to the environment Process it as industrial chemical waste after use The cooling system must be filled with a ready mixed coolant containing antifre...

Page 361: ...emission goals DAF prescribes that any diesel or alternative fuel mixture must fully comply with the European fuel standards Approved and permitted by DAF CAUTION Fuel additives are not permitted The...

Page 362: ...of XTL with regular diesel Mixture of paraffinic diesel HVO GTL BTL CTL according to EN15940 with regular diesel according to EN590 as long as the specification of the final mix complies with the EN59...

Page 363: ...view in chapter Master display It is also present on the vehicle identification plate 14 2 2 Vehicle identification plate The vehicle identification plate is attached to the right hand door pillar D00...

Page 364: ...Maximum permissible axle load listed per axle from front to rear 11 Maximum permissible weight on the fifth wheel 14 2 3 Paint identification plate The paint identification plate is fitted in the cabi...

Page 365: ...internet address http www lairdtech com doc Manufacturer Laird Dabendorf GmbH M rkische Str 72 15806 Zossen Germany Phone 49 3377 316 0 Technical information Frequency bands GSM900 uplink 880 915 MHz...

Page 366: ...m DCS 30 dBm 2400 MHz 2483 5 MHz 20 dBm Bluetooth cradle European Union Declaration of Conformity Hereby Laird Dabendorf GmbH declares that the radio equipment type Bluetooth cradle is in compliance w...

Page 367: ...368 14 Technical data and identification Bluetooth 2400 MHz 2483 5 MHz Maximum Radio Frequency Power Bluetooth 0 dBm 0 001 W DW63246305 book Page 368 Friday March 22 2019 4 54 PM...

Page 368: ...369 15 Alphabetical index Alphabetical index 15 DW63246305 book Page 369 Friday March 22 2019 4 54 PM...

Page 369: ...omated gearbox TraXon 286 295 297 298 Automatic gearbox Fault warning 304 B Batteries 172 Charging 340 Safety instructions 29 Starting with auxiliary batteries 337 Before a drive 198 Brake performance...

Page 370: ...riving Engine brake 233 E EAS Emission After treatment System Safety regulations 21 Electrical system 350 Emergency repairs Fuses 345 Engine Technical data 348 Engine oil 360 Level 166 Topping up 168...

Page 371: ...front axle 328 Rear axle 330 Jump starting 337 L Label fuse box Technical data 351 LDWS Lane Departure Warning System 271 Lighting Bulbs 350 Replacing bulbs 341 Safety instructions lighting 20 Lubric...

Page 372: ...ckers 65 Roof hatch 65 Running in 28 S Seats 68 Service brake 231 Shifting gears On gradients 282 Starting With auxiliary batteries 337 Steering 30 Steering gear 363 Steering lock ignition starter swi...

Page 373: ...ook 337 Traction aid 228 Trailer coupling Lubrication 182 Safety instructions 23 Trip info Fuel consumption display 220 V Variable speed limiter 227 Vehicle data 375 Vehicle Stability Control VSC 278...

Page 374: ...nd identification Dimensions height length width Max permissible weight tonnes Fuel tank capacity litres AdBlue tank capaci ty litres Key numbers fuel tank ignition switch door Axle Tyre size At minim...

Page 375: ...DW63246305 book Page 376 Friday March 22 2019 4 54 PM...

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