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ASSEMBLY & 

MAINTENANCE MANUAL

0119

PXC-BIKE

HYBRID E-BIKE

Summary of Contents for PXC-BIKE

Page 1: ...so entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure Generally you will be responsible for all costs asso...

Page 2: ...wing the cover around to close the Box 5 Check that the cover is properly closed then re lock the Battery Box WARNING ENSURE THAT THE SPEEDOMETER HAS BEEN SHUT OFF BEFORE REMOVING THE BATTERIES WARNIN...

Page 3: ...stem can be adjusted by changing the air pressure in the forks WARNING DO NOT EXCEED THE MAX AIR PRESSURE OF THE SUSPENSION SYSTEM AS THIS MAY DAMAGE THE BICYCLE AND CAUSE AN ACCIDENT 1 Undo the cap o...

Page 4: ...nt wheel brake 2 Press down on the left brake lever to activate the rear brake Usage Tips It s important to your safety that you instinctively know which brake lever controls which brake Always make s...

Page 5: ...speed can be lowered down to 12km h via the Pedal Assist Limiter menu in the speedometer settings This means that if the pedal assist is limited to 15km h the pedal assist function will only provide a...

Page 6: ...Settings Controls The settings menu cycles through the Wheel Diameter Pedal Assist Limiter Backlight Level and Distance Units kilometres per hour or miles per hour Note The Pedal Assist Limiter menu...

Page 7: ...the motor and controller 24 Motor Hall Signal Abnormality Check that the motor is well connected 25 Brake Abnormality Inspect brakes before starting up the Speedometer again 30 Communication Error In...

Page 8: ...intervals 13 Your responsibility as the owner of the vehicle includes responsibility for the actions and safety of any minors who use it and also responsibility for the technical condition of the elec...

Page 9: ...ASSEMBLY MAINTENANCE MANUAL 0119 PXC BIKE HYBRID E BIKE...

Page 10: ...lebars Page 7 4 Installing The Wheels Page 8 5 Mounting The Pedals Page 10 6 Adding Reflectors Page 11 7 Attaching The Kick Stand Page 13 8 Installing The Bell Page 14 9 Common Repairs Page 15 10 Gene...

Page 11: ...Tube 5 Frame 6 Battery Box 7 Seat Post 8 Rear Gears 9 Rear Wheel 10 Crank Arms 11 Front Fork 12 Front Wheel 13 Quick Release Assembly 14 Seat Seat Tube 15 Kick Stand 16 Pedals 17 Bell 18 Front Back R...

Page 12: ...cific sizes M3 M4 M5 M6 Screw driver not included Multi function hex spanner Bike pump not included Tightening Torques Follow the ratings below when tightening components on the bike It is recommended...

Page 13: ...sting the seat be sure not to raise or lower the seat tube beyond the markings on the tube 3 Fold the Quick Release Lever back in against the Frame to lock the Seat Tube in place If necessary tighten...

Page 14: ...it on the Seat and place one heel on a Pedal 2 Rotate the Cranks until the Pedal with your heel on it is in the 6 O clock position and the Crank Arms are parallel to the Seat Tube Your leg should be s...

Page 15: ...andlebar Stem Remove the plate 4 Hold the Handlebar against the Stem ensuring that the cables on the Handlebar are not tangled or twisted around the Fork or Stem 5 Replace the plate and loosely fasten...

Page 16: ...t on the end of the Quick Release bolt and fasten up the assembly loosely on the wheel 4 Slide the whole assembly onto the Front Fork ensuring the Brake Disc is correctly positioned between the front...

Page 17: ...ts psi bar kPa 50 3 4 345 55 3 8 379 60 4 1 414 65 4 5 448 70 4 8 483 80 5 5 552 WARNING NEVER INFLATE A TYRE BEYOND THE MAXIMUM PRESSURE MARKED ON THE TYRE S SIDEWALL EXCEEDING THE RECOMMNEDED MAXIMU...

Page 18: ...ure the corresponding pedal is used on each side as the threads are not identical 1 On the right side of the bike insert the R Pedal Use the Multi Function Hex Spanner to tighten it in place by turnin...

Page 19: ...Reflectors 1 Press a spoke on the Front Wheel into the groove in the Reflector 2 Insert the cap into the Reflector from the other side of the spoke and turn it clockwise to tighten 3 Repeat Steps 1 a...

Page 20: ...head screwdriver remove the bolt from the bracket of the Red Reflector 2 Slide the ring over the Seat Tube and replace the bolt The ring bracket should be tight enough that the Reflector is unable to...

Page 21: ...Kick Stand around the left Chain Strut the side of the bike without the Chain and replace the 3 bolts Ensure that the rubber spacer is in place between the Kick Stand Frame 3 To adjust the Kick Stand...

Page 22: ...of the Bell 2 Place the collar of the Bell on the Handlebar in between the left handle grip and the Speedometer unit Note You may have to adjust the Speedometer position by loosening the bolt on it w...

Page 23: ...it again For more detailed servicing instructions refer to the General Vehicle Upkeep section of this manual Broken Spoke A wheel with a loose or broken spoke is much weaker than a fully tensioned whe...

Page 24: ...e for the bicycle It is recommended you replace the inner tube and tyre if punctured 7 Reinstall the tyre and tube slip one side of the tyre within the rim and insert the tube valve through the hole i...

Page 25: ...he brake lever free play Refer to the Brake Manual If the lever free play cannot be adjusted within specification have the brakes checked by a qualified E bike mechanic 2 If the chain will not shift s...

Page 26: ...back If you feel a clunk with each forward or backward movement the headset may be loose Have a qualified E bike mechanic check it 4 Lift the front wheel off the ground and swing it from side to side...

Page 27: ...deep scratches cracks or discolouration These are signs of stress caused fatigue and indicate that a part is at the end of its useful life and needs to be replaced Full Vehicle Service After every 50...

Page 28: ......

Page 29: ...stment X Clean suspension stanchion tube X Check stanchion tube for scratches X X X Check suspension air pressure X After every ride Clean the bike X Clean lubricate chain freewheel cogs rear deraille...

Page 30: ...IGHTEN REPAIR REPLACE IF REQUIRED TAKE TO E BIKE MECHANIC FOR SERVICING IF REQUIRED Every 50hrs Remove suspension lowers inspect bushings X X Change suspension oil X Overall bike checkup X Suspension...

Page 31: ...ck personal injury and material damage Read the whole manual carefully and make sure you know how to switch the tool off in an emergency before operating the tool Save these instructions and other doc...

Page 32: ...failure Generally you will be responsible for all costs associated with a claim under this warranty however where you have suffered any additional direct loss as a result of a defective product you ma...

Page 33: ...cy before operating the tool Save these instructions and other documents supplied with this tool for future reference Note The supply of 230V and 240V on Ozito tools are interchangeable for Australia...

Page 34: ...to prevent damage to the housing and risk of falling OZITO Australia New Zealand Head Office 1 23 Letcon Drive Bangholme Victoria Australia 3175 0219 WARRANTY IN ORDER TO MAKE A CLAIM UNDER THIS WARRA...

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