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ELECTRICAL SAFETY

 

WARNING! 

Basic safety precautions, including the following, should always be 

followed to reduce risk of fire, electric shock, personal injury and material damage.

1.  Read the whole manual carefully and make sure you know how to switch the tool off in an 

emergency, before operating the tool.

2.  Save these instructions and other documents supplied with this tool for future reference. Failure 

to adhere to the safety information and instructions set out below may result in electric shock, 

fire and/or serious injury.

3.  Take the rechargeable battery out of the electric bike before you start any work (e.g. assembly, 

maintenance, work on the chain, etc.) on the electric bike, transport it by car, train or plane, or 

stow it away.

4.  There is a risk of injury if the electrical system is activated unintentionally.
5.  The electrical system of your electric bike is very powerful. To ensure that it provides proper and 

safe service, it needs to be regularly serviced by a dealer.

6.  Take out the rechargeable battery immediately if you discover any damage to the electrical 

system or, in particular, if any live parts are exposed, for example after a fall or a crash.

7.  Always contact a qualified E-bike mechanic not only for any repairs but about any questions or 

problems or if you discover any faults. A lack of expert knowledge can lead to serious accidents, 

injuries and damage.

8.  Never attempt to run your electric bike with a different rechargeable battery other than PXC 

18V batteries.

9.  Never remove any covers or parts. This could expose live parts. Connection points can also be 

live. There is a risk of electric shocks and injuries if this is not done properly.

10.  Do not damage or pinch any cables when you perform any maintenance, cleaning or 

adjustment work on your electric bike or transport it.

11.  You must not use your electric bike anymore if safe operation is no longer possible. This will be 

the case if live parts or the rechargeable battery are damaged or if you discover any cracks in 

the frame or components. The electric bike must be placed out of operation and made secure 

until it is examined by a qualified E-bike mechanic.

12.  You must take particular care if there are any children in the vicinity. Do not allow children to 

insert any objects through openings in the vehicle, for example. They could suffer a potentially 

lethal electric shock.

ELECTRIC BICYCLE SAFETY WARNINGS

WARNING! 

The electric bike is equipped with modern and complex technology. It 

has to be handled with expert knowledge, experience and, where necessary, specialist 

tools.

 Leave all work on your electric bike to a qualified E-bike mechanic. We can only 

describe the most important points in these instructions. Further information and instructions are 

also provided by the manufacturers of the components, and these also have to be observed. 

1.  It is imperative that you carry out the specified checks and inspections. Protect yourself and 

others by acting safely and responsibly and bear in mind at all times the dangers to which road 

users are exposed with the bike!

2.  Always wear a helmet which is suitable and fits properly. Check with a qualified bike mechanic 

how to position the helmet correctly so that it provides the effective protection for which it is 

designed.

3.  Seeing and being seen is important! You should therefore wear brightly colored clothing or 

clothing with reflective elements when cycling.

4.  Do not wear loose clothing with which you could get caught or which could get entangled in the 

bike.

5.  Bind both trouser legs tightly to your body at all times. You may need to use trouser clips.
6.  Wear proper shoes for cycling. Your shoes must have stiff, non-slip soles.
7.  Look and think ahead when cycling and familiarize yourself with the brake performance when you 

cycle for the first time by cycling somewhere which is safe and has no traffic.

8.  Only one person at a time is allowed to cycle on the electric bike.
9.  Do not carry any loose, unsecured objects with you.
10.  Always remember to swing the stand up before you start cycling.
11.  Check that all the quick-release fasteners are fitted securely and tightly every time before you 

start cycling and whenever your electric bike has been left anywhere unattended, even for just 

a short time.

12.  Check that all screw connections and components are secure at regular intervals.
13.  Your responsibility as the owner of the vehicle includes responsibility for the actions and safety 

of any minors who use it – and also responsibility for the technical condition of the electric bike 

and the adjustment of the bike to each user. You therefore need to ensure that any minors 

who use the electric bike have learned how to use it safely and responsibly – ideally within the 

area in which they will be cycling on the electric bike.

14.  Minors are only permitted to cycle on the electric bike if they have reached the stipulated age 

and are in possession of the requisite driving permit.

15.  Please take care during selection of a bicycle for children or people of short stature that seat 

position must be adjustable so that feet of a seated rider can reach the ground

16.  As bare tube ends have been known to cause injury, handlebar hand grips or tube end-plugs 

should be replaced if damaged. On bicycles used by children it’s particularly important to check 

regularly that adequate protection for the ends of the handlebars are in place.

17.  Increased braking distances should be observed in wet weather.
18.  Remember that the additional assistance of the motor enables you to travel at a much higher 

speed than you will have been accustomed to from your bike.

19.  Be aware that the motor of your electric bike may get hot if you travel uphill for some time. Do 

not touch it. You may sustain burns.

20.  The same applies to the brake disks, which can get very hot when you apply the brakes. You 

should therefore avoid cycling with dragging brakes in particular, and that includes on longer or 

steeper downhill sections as well.

21.  Never ride faster than conditions warrant or beyond your riding abilities. 
22.  Do not ride the PXC Bike when you are under the effects of alcohol, drugs and fatigue. 
23.  Cyclists are required to follow the rules of the road at all times. 

24.  Always perform the mechanical safety check (described in the Maintenance Manual/Service 

Card) before you get on a PXC Bike.

25.  Keep body parts and other objects away from the sharp teeth of the chainring, the moving 

chain, cassette, the turning pedals and cranks, and the spinning wheels of your PXC Bike.

26.  Always wear shoes that will stay on your feet and will grip the pedals. Never ride barefoot or 

when wearing sandals.

27.  Be thoroughly familiar with the controls of your PXC Bike.
28.  Do not perform stunts, jumps or tricks of any kind with the PXC Bike, this may expose yourself 

to injury and any damage to the bike will not be covered by warranty.

Safe Operation on the Road

WARNING! 

Failure to obey the following warnings can result in injury to the rider 

or to others. 

•  Obey the road rules at all times, such as traffic signals, signs and giving way to pedestrians. 
•  Always wear a bicycle helmet that meets the local safety standards. 
•  Always ensure that appropriate footwear is worn whilst riding this bike. Lace up shoes with 

rubber soles, never ride barefooted or in sandals, and ensure that shoelaces are tied and kept 

out of the way of the wheels and drive system. 

•  Always ride in the same direction as the traffic. Never ride against traffic. 
•  Avoid the following hazards: drain grates, soft road edges, gravel or sand, pot holes or ruts, 

wet leaves, or uneven paving. 

•  When crossing railroad tracks do so carefully at a 90 degree angle to prevent loss of control. 
•  Do not carry packages or object that obstruct your vision or control.
•  Do not carry any passengers. 
•  Do not ride with both hands off the handlebars unless signalling.
•  Use hand signals. Indicate intended actions, such as turning or stopping, by using appropriate 

hand signals. 

•  Apply the rear brake first, then apply the front brake. The front brake is stronger and if not 

used properly you may lose control and fall. 

•  Do not use items that may impede your hearing. Eg headphones.
•  Ride predictably and in a straight line.

Cycling in Wet Weather

•  Use extra caution in wet weather. 
•  Avoid sudden braking. 
•  Apply brakes sooner in wet conditions, as stopping distance increases in wet weather. 
•  Slow overall riding pace and approach corners more carefully.

Night Riding

•  Avoid riding at night if possible, if you choose to ride at night: 
•  Purchase, install, and use a front and rear bicycle light.  
•  Make sure the reflectors of your bicycle are correctly positioned and is visible at all times.
•  Use a flashing rear light to improve visibility. 
•  Wear light-coloured reflective clothing, such as a reflective vest and reflective bands for your 

arms and legs.

•  Do not exceed 30km/h.
•  Do not modify any of the E-bike components.

Summary of Contents for PXC-BIKE

Page 1: ...so entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure Generally you will be responsible for all costs asso...

Page 2: ...wing the cover around to close the Box 5 Check that the cover is properly closed then re lock the Battery Box WARNING ENSURE THAT THE SPEEDOMETER HAS BEEN SHUT OFF BEFORE REMOVING THE BATTERIES WARNIN...

Page 3: ...stem can be adjusted by changing the air pressure in the forks WARNING DO NOT EXCEED THE MAX AIR PRESSURE OF THE SUSPENSION SYSTEM AS THIS MAY DAMAGE THE BICYCLE AND CAUSE AN ACCIDENT 1 Undo the cap o...

Page 4: ...nt wheel brake 2 Press down on the left brake lever to activate the rear brake Usage Tips It s important to your safety that you instinctively know which brake lever controls which brake Always make s...

Page 5: ...speed can be lowered down to 12km h via the Pedal Assist Limiter menu in the speedometer settings This means that if the pedal assist is limited to 15km h the pedal assist function will only provide a...

Page 6: ...Settings Controls The settings menu cycles through the Wheel Diameter Pedal Assist Limiter Backlight Level and Distance Units kilometres per hour or miles per hour Note The Pedal Assist Limiter menu...

Page 7: ...the motor and controller 24 Motor Hall Signal Abnormality Check that the motor is well connected 25 Brake Abnormality Inspect brakes before starting up the Speedometer again 30 Communication Error In...

Page 8: ...intervals 13 Your responsibility as the owner of the vehicle includes responsibility for the actions and safety of any minors who use it and also responsibility for the technical condition of the elec...

Page 9: ...ASSEMBLY MAINTENANCE MANUAL 0119 PXC BIKE HYBRID E BIKE...

Page 10: ...lebars Page 7 4 Installing The Wheels Page 8 5 Mounting The Pedals Page 10 6 Adding Reflectors Page 11 7 Attaching The Kick Stand Page 13 8 Installing The Bell Page 14 9 Common Repairs Page 15 10 Gene...

Page 11: ...Tube 5 Frame 6 Battery Box 7 Seat Post 8 Rear Gears 9 Rear Wheel 10 Crank Arms 11 Front Fork 12 Front Wheel 13 Quick Release Assembly 14 Seat Seat Tube 15 Kick Stand 16 Pedals 17 Bell 18 Front Back R...

Page 12: ...cific sizes M3 M4 M5 M6 Screw driver not included Multi function hex spanner Bike pump not included Tightening Torques Follow the ratings below when tightening components on the bike It is recommended...

Page 13: ...sting the seat be sure not to raise or lower the seat tube beyond the markings on the tube 3 Fold the Quick Release Lever back in against the Frame to lock the Seat Tube in place If necessary tighten...

Page 14: ...it on the Seat and place one heel on a Pedal 2 Rotate the Cranks until the Pedal with your heel on it is in the 6 O clock position and the Crank Arms are parallel to the Seat Tube Your leg should be s...

Page 15: ...andlebar Stem Remove the plate 4 Hold the Handlebar against the Stem ensuring that the cables on the Handlebar are not tangled or twisted around the Fork or Stem 5 Replace the plate and loosely fasten...

Page 16: ...t on the end of the Quick Release bolt and fasten up the assembly loosely on the wheel 4 Slide the whole assembly onto the Front Fork ensuring the Brake Disc is correctly positioned between the front...

Page 17: ...ts psi bar kPa 50 3 4 345 55 3 8 379 60 4 1 414 65 4 5 448 70 4 8 483 80 5 5 552 WARNING NEVER INFLATE A TYRE BEYOND THE MAXIMUM PRESSURE MARKED ON THE TYRE S SIDEWALL EXCEEDING THE RECOMMNEDED MAXIMU...

Page 18: ...ure the corresponding pedal is used on each side as the threads are not identical 1 On the right side of the bike insert the R Pedal Use the Multi Function Hex Spanner to tighten it in place by turnin...

Page 19: ...Reflectors 1 Press a spoke on the Front Wheel into the groove in the Reflector 2 Insert the cap into the Reflector from the other side of the spoke and turn it clockwise to tighten 3 Repeat Steps 1 a...

Page 20: ...head screwdriver remove the bolt from the bracket of the Red Reflector 2 Slide the ring over the Seat Tube and replace the bolt The ring bracket should be tight enough that the Reflector is unable to...

Page 21: ...Kick Stand around the left Chain Strut the side of the bike without the Chain and replace the 3 bolts Ensure that the rubber spacer is in place between the Kick Stand Frame 3 To adjust the Kick Stand...

Page 22: ...of the Bell 2 Place the collar of the Bell on the Handlebar in between the left handle grip and the Speedometer unit Note You may have to adjust the Speedometer position by loosening the bolt on it w...

Page 23: ...it again For more detailed servicing instructions refer to the General Vehicle Upkeep section of this manual Broken Spoke A wheel with a loose or broken spoke is much weaker than a fully tensioned whe...

Page 24: ...e for the bicycle It is recommended you replace the inner tube and tyre if punctured 7 Reinstall the tyre and tube slip one side of the tyre within the rim and insert the tube valve through the hole i...

Page 25: ...he brake lever free play Refer to the Brake Manual If the lever free play cannot be adjusted within specification have the brakes checked by a qualified E bike mechanic 2 If the chain will not shift s...

Page 26: ...back If you feel a clunk with each forward or backward movement the headset may be loose Have a qualified E bike mechanic check it 4 Lift the front wheel off the ground and swing it from side to side...

Page 27: ...deep scratches cracks or discolouration These are signs of stress caused fatigue and indicate that a part is at the end of its useful life and needs to be replaced Full Vehicle Service After every 50...

Page 28: ......

Page 29: ...stment X Clean suspension stanchion tube X Check stanchion tube for scratches X X X Check suspension air pressure X After every ride Clean the bike X Clean lubricate chain freewheel cogs rear deraille...

Page 30: ...IGHTEN REPAIR REPLACE IF REQUIRED TAKE TO E BIKE MECHANIC FOR SERVICING IF REQUIRED Every 50hrs Remove suspension lowers inspect bushings X X Change suspension oil X Overall bike checkup X Suspension...

Page 31: ...ck personal injury and material damage Read the whole manual carefully and make sure you know how to switch the tool off in an emergency before operating the tool Save these instructions and other doc...

Page 32: ...failure Generally you will be responsible for all costs associated with a claim under this warranty however where you have suffered any additional direct loss as a result of a defective product you ma...

Page 33: ...cy before operating the tool Save these instructions and other documents supplied with this tool for future reference Note The supply of 230V and 240V on Ozito tools are interchangeable for Australia...

Page 34: ...to prevent damage to the housing and risk of falling OZITO Australia New Zealand Head Office 1 23 Letcon Drive Bangholme Victoria Australia 3175 0219 WARRANTY IN ORDER TO MAKE A CLAIM UNDER THIS WARRA...

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