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Some helpful tips when using the chop saw

Cutting disc selection. The cutting disc must match the material to be cut.
There are a wide variety of cutting discs and careful selection will assist in the
correct and safe operation of the saw. For example, select a bar cutting disc
for cutting solid metal section and a metal stud cutting disc for cutting steel
sections. General purpose metal cutting discs are also available but where
possible it is better to use the correct cutting disc for the task being performed.

Abrasive cutting discs wear. The cutting discs wear so as to constantly expose
to the material being cut clean and sharp cutting edges. This is normal.

During the cutting operation apply a constant and even pressure to the main
handle (17). The cutting disc (7) should be constantly cutting, and sufficient
pressure needs to be applied to keep the cutting action going. If insufficient
pressure is applied, the wheel has a tendency to clog, and the cutting edges
of the disc become blunt and the cutting process reduces considerably. This
is called glazing of the wheel and is due to the incorrect cutting disc for the
material being cut, or the cutting rate being too slow.

Do not overload the saw. The saw should run during the cutting operation at
close to full speed. Too much pressure being applied to the tool will slow the
motor and can cause motor failure.

Too much pressure being applied to the tool can also cause the cutting disc
to cut on an angle. Ensure the beginning of the cut is a gradual start and
apply the firm and constant pressure as the cut gets deeper.

When cutting sections, always try and cut the sections so as the actual cutting
length is as short as possible through the section. For example, angle iron
has two sections to be cut. If the material is cut where both sections are cut
at once, it is better for the cutting action than trying to cut on thin section
and then a long length cut for the next section. The longer the length of cut,
the more chance of the cutting disc glazing and motor overload.

Note: 

As the disc wears the cutting capacity will decrease and the depth stop (18)

may need to be adjusted.

OPERATION (cont.)

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Summary of Contents for MCS-355

Page 1: ......

Page 2: ...size 355mm cutting disc that is not worn As the disc wears the cutting capacity will reduce 1 Trigger switch 2 Lock off button 3 Upper guard 4 Lower guard 5 Blade access cover 6 Lock down pin 7 Cuttin...

Page 3: ...CTRICAL SAFETY GENERAL POWER TOOL SAFETY WARNINGS ADDITIONAL SAFETY RULES FOR CUT OFF SAW OPERATION MAINTENANCE SPARE PARTS DESCRIPTION OF SYMBOLS PACK CONTENTS WARRANTY Page 1 Page 3 Page 3 Page 4 Pa...

Page 4: ...nd ageing Replace the extension lead if damaged or defective When using an extension lead on a reel always unwind the lead completely Use of an extension lead not suitable for the power input of the t...

Page 5: ...power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving part...

Page 6: ...ories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfa...

Page 7: ...disc for chips and cracks Do not use a cutting disc that may be damaged Fragments from a cutting disc that disintegrates during operation can cause serious injury or property damage Always use the vic...

Page 8: ...IRCULAR OR IRREGUARLY SHAPED OBJECTS MAY REQUIRE ADDITIONAL HOLDING MEANS IF THEY CANNOT BE HELD SECURELY IN THE VICE Caution DO NOT CUT MAGNESIUM WITH THIS TOOL Cutting Capacity 90 Round 100mm Square...

Page 9: ...rection to secure the work piece in position Fig 2 To remove an object from the vice 14 rotate the vice handle 13 in an anti clockwise direction until the vice jaws are loose The work piece can now be...

Page 10: ...rval for the fence Ensure that the fence is set to the most forward position that allows the work piece to be clamped securely Turning on and off To prevent accidental starting the metal cut off saw i...

Page 11: ...e rated speed of the metal cutting saw Caution Ensure the depth stop 18 is adjusted to the correct height prior to assembly of the new cutting disc 7 Loosen the wing nut on the blade access cover 5 Fi...

Page 12: ...ny grinding dust from the inner flange and after checking that it is in good condition mount a new cutting disc 7 onto the adaptor washer Caution Check the cutting disc 7 for cracks and damage prior t...

Page 13: ...k piece is fully secured before starting metal cutting operations Caution Ensure you are wearing the appropriate safety gear including eye protection and hearing protection Check that the cutting disc...

Page 14: ...disc become blunt and the cutting process reduces considerably This is called glazing of the wheel and is due to the incorrect cutting disc for the material being cut or the cutting rate being too slo...

Page 15: ...nd machine life Carbon brushes When the carbon brushes wear out the metal cut off saw will spark and or stop Discontinue use as soon as this happens They should be replaced prior to recommencing use o...

Page 16: ...t use in raining Wear breathing protection Disconnect from power supply when performing maintenance DESCRIPTION OF SYMBOLS Limited spare parts are available subject to availability Please contact your...

Page 17: ...ill and raw materials Reuse of recycled material decreases pollution in the environment Please recycle packaging where facilities exist Check with your local council authority for recycling advice AUS...

Page 18: ...equency use If the tool has been operated on a supply voltage other than that specified on the tool If the tool shows signs of damage or defects caused by or resulting from abuse accidents or alterati...

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