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oxycom CABIN 400, Operating Manual

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oxycom CABIN 400 Operating Manual Download Page 4

Introduction

4

00010605 B

4

Warning

All installation, maintenance and repair work must be carried out 
as detailed in this operating manual. Failure to do so will 
invalidate the warranty.

1.3

Standards

The CABIN 400 meets all relevant technical standards and certification. The unit has 
been tested to EN 60335-1and EN 60335-2-40.

The conformity tests were performed by TüV- Rheinland (Germany) and DARE 
Consultancy in Woerden (the Netherlands).

1.4

Important notes

The following notes are of great importance and must be taken into account when 
installing or using the unit: 

• The unit may only be connected to an electrical supply that is fused at a maximum 

of 16 A.

• Repairs to the unit and the replacement of damaged wiring may only be performed 

by authorised service engineers or personnel with similar qualifications.

• A type H05VV-F 3x0,75 mm2, or heavier, electrical supply cable must be used.

Summary of Contents for CABIN 400

Page 1: ...CABIN 400 Operating manual ...

Page 2: ...unction to the best effect 13 3 8 Required water purity and the use of additives 13 3 9 Filling the water reservoir 14 3 10 Draining the water reservoir 14 3 11 Turning off the audible warning tone 16 3 12 When it freezes 16 3 13 The meaning of the LED indicators 17 4 Maintenance 18 4 1 Cleaning the infeed vents roof unit 18 4 2 Replacing the air filters 18 4 3 Cleaning the water pump filter 21 5 ...

Page 3: ...age 5 For daily use see Application and use on page 8 If you do not intend to use the CABIN 400 for a period of four weeks or more the system must be put into storage mode in order to prevent sediment and contaminant build up in the water reservoir and the OXYCELL heat exchangers in the roof unit For instructions see Storage mode on page 22 The CABIN 400 is a robust system Cleaning the inlet scree...

Page 4: ... tests were performed by TüV Rheinland Germany and DARE Consultancy in Woerden the Netherlands 1 4 Important notes The following notes are of great importance and must be taken into account when installing or using the unit The unit may only be connected to an electrical supply that is fused at a maximum of 16 A Repairs to the unit and the replacement of damaged wiring may only be performed by aut...

Page 5: ...ustment of the horizontal and vertical air streams The operator panel is fitted to the OXYZONE The water reservoir 3 for the water feed to and return from the roof unit OXYCELL complete with screw on cap 4 and connection box 5 Water feed hose 6 water return hose 7 reservoir drain hose 14 water reservoir overflow 9 There are two pumps in the water reservoir The feed pump delivers water to the sprin...

Page 6: ...fully read the following Ventilation and cooling The CABIN 400 can ventilate without cooling ventilate while simultaneously cooling When ventilating the air inside the caravan camper is refreshed When the cooling function is activated the warm air inside the caravan is replaced by cooled air drawn from the outside Cooling The unit cools by withdrawing the heat energy required for the evaporation o...

Page 7: ...me point need refilling Note In extremely dry and or warm weather above 35oC we recommend increasing the frequency with which the heat exchanger is moistened See Extra water feed for use in extremely dry and or hot weather on page 12 Note As an option the vehicle fresh water tank can be used to automatically replenish the water reservoir The parts required for this may only be fitted by the dealer...

Page 8: ...o not tamper with the installation in order to avoid catching or restricting any of the hoses Power supply at the final destination When the final destination is reached the CABIN 400 receives its electrical supply via the 230 Volt mains connection Power supply when travelling When the CABIN 400 is used during the journey to the final destination the electrical supply is provided by the 12 Volt ba...

Page 9: ... Ventilation and cooling The operator panel on the OXYZONE is used to set the desired level of ventilation or cooling see Adjusting ventilation settings on page 11 and Adjusting cooling settings on page 11 Air flow is regulated by adjusting the slides in the screen frame and the exhaust vents of the OXYZONE Figure 3 1 A OXYZONE base B OXYZONE extension Option C end cover with adjustable exhaust ve...

Page 10: ...onsumption 3 2 Switching on the CABIN 400 Operator panel Figure 3 3 CABIN 400 operator panel Note An audible tone will sound each time an adjustment is made unless this function has been switched off Switching on When the CABIN 400 is switched off none of the LEDs are lit or flash Press the On Off switch The CABIN 400 will automatically return to the settings that had been selected before it was s...

Page 11: ...ust be activated 1 Press the cooling switch Cooling starts The fan will temporarily revert to level 1 so that the OXYCELL can be properly moistened The LEDs L1 L2 L3 L4 on the operator panel will start to flash when the cooling function is first switched on Water is pumped up from the water reservoir to the sprinkler in the roof unit in order to moisten the OXYCELL heat exchanger The moistening pr...

Page 12: ...ch for 4 seconds A tone confirms that the setting has been successfully activated Note When the CABIN 400 is next turned off the water feed setting reverts to normal The OXYCELL will then be moistened in the normal way 3 6 Controlling the air stream The following components make it possible to control the air stream though the OXYZONE The ventilation setting see Adjusting ventilation settings on p...

Page 13: ...e as far away as possible from the roof unit s exhaust vents in order to prevent ineffective air movement If all the windows and doors are closed warmer air will be forced out of the camper s caravan s ventilation grilles This may be insufficient to allow optimum ventilation and or cooling 3 7 Using the cooling function to the best effect It is better to take measures to prevent the inside of the ...

Page 14: ...wever cause damage to the CABIN 400 Warning signal if there is insufficient water in the vehicle fresh water tank when the unit is used for cooling an audible tone will sound at the operator panel and LED L1 will flash only applies to systems where the reservoir is replenished automatically Once the fresh water tank has been refilled the warning indicator can be turned off by pressing the button T...

Page 15: ...OXYCELL 4 Draining water off via the drain cock open the drain cock the position of the drain cock depends on the type of vehicle 5 Pour a little drinking water into the reservoir in order to wash away any sediment loosen the strap and shake the reservoir to and fro 6 Close the drain cock Step 2 Filling the water reservoir 1 Replenish the reservoir with drinking water by pressing reset or by pouri...

Page 16: ...ne will sound each time the CABIN 400 is turned on and off 3 12 When it freezes Fully drain the water reservoir Pull off the feed hose from the pump and drain it Move the pump away from any residual water in order to avoid it freezing up Protect the pump against knocks and bumps Obviously the vehicle s main water feed line must also be drained in order to prevent frost damage to the solenoid valve...

Page 17: ...replenishment on page 14 Drain and refill the water reservoir See Draining the water reservoir on page 14 Only applies if the water reservoir is automatically replenished from the fresh water tank The fresh water tank pump has been in operation for longer than is needed to fill the water reservoir 1 Fill the fresh water tank 2 Reset the system by pressing Note After approx 3 minutes the system wil...

Page 18: ...s and gauze filters in the roof unit are free of insects and other debris 2 Clean the infeed vents with a vacuum cleaner and if necessary a soft brush 4 2 Replacing the air filters When The air filters need replacing when the vehicle has been exposed to dusty environmental conditions sand pollen etc on the sites that have been visited Note The air flow from the roof unit cause the air filters to b...

Page 19: ...05 B 19 Step 1 Removing the cover Figure 4 2 OXYZONE with air filter B and screen frame C 1 Push the screen frame towards the operator panel Hold the frame securely to prevent it falling 2 Slide the frame out of the OXYZONE ...

Page 20: ...re badly fouled Step 3 Installing a new air filter 1 Position the new filter so that the arrow on the side of the filter if present points vertically downward Push the new filter in place 2 Retain the filter in place by clicking the clips in position Step 4 Refitting the screen frame 1 Insert the screen frame into the operator panel side 2 Push the other side of the frame up until it clicks home ...

Page 21: ... and foul the system obstructions in the system would reduce cooling performance Cleaning the water pump filter Perform the following operation at the same time as Draining the water reservoir on page 14 1 Remove the foam filter from the pump 2 Rinse the filter clean using fresh tap water 3 Refit the filter around the pumps and put them back in the water reservoir Note If you do not refit the filt...

Page 22: ... the water reservoir will no longer be automatically replenished Water has to be poured into the water reservoir by hand Step 2 Drying the OXYCELL roof unit 1 Close the the OXYZONE unit s screen frame and outlet vents 2 Add water by hand until the maximum level is reached and pour in a bottle of additive 2 Activate the storage mode by pressing the ventilation and cooling buttons simultaneously for...

Page 23: ...23 Figure 5 1 Storage mode process active A Storage mode process completed B Step 3 Draining the water reservoir Drain the water reservoir as indicated in Step 1 Draining the water reservoir and checking the filter on page 15 A B ...

Page 24: ...following specifications The table shows the parameters of the drinking water guidelines that apply to the CABIN 400 Table 2 CABIN 400 technical details Power consumption max 240 W Weight approx 24kg 12 V power supply requirement approx 4 A only when the pump motor is running Maximum air flow 400 m3 per hour OXYZONE circuit board fuse Glass fuse 5x20 2 A slow blow Water reservoir connection box fu...

Page 25: ...h only comes into contact with a permanently dry surface in the OXYCELL and a second air stream which flows across a different surface in the OXYCELL that is moistened by a sprinkler The air stream over the damp surface absorbs moisture and is allowed to escape through the roof unit This cools the OXYCELL thereby also cooling the air stream across the permanently dry surface in the OXYCELL This co...

Page 26: ...r Table 4 Problem solving Problem Check Possible cause Solution Poor ventilation too little air Check fan settings See also Adjusting ventilation settings on page 11 OXYZONE vents and or screen closed Open OXYZONE vents and or screen See also Controlling the air stream on page 12 Insect filter in the roof unit blocked Clean the insect filter in the roof unit with a vacuum cleaner and if necessary ...

Page 27: ...2 Removing the filter for inspection on page 20 Check the LEDs If not lit 230 V mains power supply plug disconnected Check that the power supply is correctly connected the type of connection depends on how the dealer has installed the unit If the power supply is not at fault refer the problem to your dealer Blown fuse on the OXYZONE circuit board Refer the problem to your dealer Table 4 Problem so...

Page 28: ...r use only original parts to ensure correct delivery characteristic Blown fuse Replace the fuse for fuse specifications see Technical details on page 24 Float switch in the water reservoir connections Float switch failure or faulty connection Refer the problem to your dealer Pump power supply 12 Volt power supply failure or blown fuse in the connection box on the water reservoir Check the 12 Volt ...

Page 29: ...29 System neither cools nor ventilates The LEDs are lit but The fan does not work Critical component or control system failure Refer the problem to your dealer for repair Table 4 Problem solving Problem Check Possible cause Solution ...

Page 30: ...r for all questions about maintenance service and warranty For addresses refer to your vehicle manufacturer s website Table 5 CABIN 400 parts Part number Description 01870 OXYCELL HEAT EXCHANGER FOR THE CABIN 400 01524 FAN R2E250 AT06 18 10032 CABIN CIRCUIT BOARD 01545 OXYZONE EXHAUST COVER ASSEMBLY 00794 PUMP VIP PLUS INCL ANTI RETURN VALVE 01579 PUMP GIRO RETURN PUMP 10084 SOLENOID VALVE 01866 W...

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