background image

H

B

A

J

C*

Jamb

10“

Steel

Wood

Concrete/
Masonry

10“

10“

10“

10“

E

Drill
Size

4“

3/8“ exp. anchor

Use ANSI B95.12 
carbide tipped
drill bit

3/8“*

3/8“ bolt

3/8“ Lag

4“

4“

4“

4“

D*

Doors

10“

All

All

7/16“

5/16“

Table 1 - Headplate Fasteners

All

10“

10“

10“

10“

F**

Fastener
Specifications

4“

6“

4“

8“

6“

Operation

Operator

Fastener

Push Up

790

790

780

780

Reduced
Chain Drive

Door Type

G

8“

10“

8“

12“

10“

Figure 1

 *Excess shaft may be cut off of non-drive sides of 

doors for additional clearance. It is recommended that 
at least 1” of shaft be retained past the headplate to 
facilitate spring tension adjustment.

**Dimension “F” applies to Drive End only.
   RH shown, LH opposite. 

*Drill size for supplied fasteners. For others, refer to
manufacturer’s specified installation method.

790

780

10“

10“

6“

6“

12“

light weight building jambs from twisting.

Bracing may be required to prevent 

NOTES

INSTALLATION

    5” above top of guide, if headroom allows)
    E, H and G (Figure 1).

1. Locate headplates per dimensions F, (or approximately
    

2. Hold headplates in mounting position. Using a water

3.

 IF DOOR IS CHAIN DRIVEN:

    top hole in headplates. 

    Fasten headplates to wall using three fasteners. Use 

    the wall. If this condition exists then use Thru-bolt.

    unit (CMU) wall. 

DO NOT 

install fastener in a void in

    for brick or stone walls or hollow concrete masonry

    Mark mounting hole locations on header. See Table 1
    for supplied fasteners.Thru-bolts are recommended

    level, check to make sure tops of headplates are level.

OPENING WIDTH + G

E

C

D

F

FOR REFERENCE
DRIVE END

3

a. Remove hardware from package.
b. Slide 1/2“-13 nut and 3/8” external tooth locking 

washer over bolt as shown in Figure 2. (Note: 
Sharp edges of locking washer must be in contact 
with flange of self clinching nut).

c. Thread self clinching nut onto threads of bolt and 

snug until finger tight.

d. Insert assembly into one of the 3 outer mounting 

holes on end ring.

e. Use a backup wrench(channel lock, vise grips or 

equivalent) to prevent 1/2“ nut from spinning while 
torquing bolt to seat self clinching nut.

f.  While maintaining pressure to keep assembly 

seated against ring, use a 9/16“ ratchet, wrench  

    or power driver to turn the bolt and secure the self 

clinching nut.

g. Tighten bolt until self clinching nut is fully seated. 

(Resistance against the back up wrench will be felt 
as clinching nut begins to seat).

h. With backup wrench still applied to 1/2“ nut, 

reverse torque on bolt to remove.

I.  Repeat for 2 remaining holes.
j.  Place bearing into recess of bracket. (Figure 2)
k. Bolt sprocket to bracket to capture bearing.
l.  Slide bracket assembly over shaft, and align 

appropriate legs to self clinching nuts in ring.

m. Bolt to ring as shown.
n. Thread hand chain thru chain guide slots, over
     chain wheel and connect ends. NOTE: Make sure
     chain is not twisted.
o. Slide chain hoist assembly onto door shaft.
p. Install drive chain to sprocket and hoist assembly. 

Align both sprockets and tighten set screw on 
hoist.

q. Install chain keeper to wall.

See Page 4 For Ilustration

Over

Up To

-

7' 8"

7' 9"

9' 4"

9' 5"

11' 0"

11' 1"

12' 8"

12' 9"

14' 3"

14' 4"

16' 0"

Opening Height

Recommended

Minimum

20 1/4"

18 1/4"

21"

19"

21 3/4"

20 3/4"

22 3/4"

21 3/4"

23 1/4"

22 1/4"

24 3/4"

23 3/4"

B

Head Room

Over

Up To

Recommended

Minimum

Recommended

Minimum

Recommended

Minimum

-

7' 8"

10"

8"

9 1/8"

Same

18 1/8"

Same

7' 9"

9' 4"

10 1/2"

8 1/2"

9 1/8"

Same

18 3/8"

Same

9' 5"

11' 0"

11"

10"

10 1/4"

Same

19 3/4"

Same

11' 1"

12' 8"

11 1/2"

10 1/2"

10 1/4"

Same

20 1/4"

Same

12' 9"

14' 3"

12"

11"

10 1/2"

Same

20 1/2"

Same

14' 4"

16' 0"

13"

12"

10 1/2"

Same

21"

Same

Opening Height

H

J

A

Head Plate Height

Axle Setting

Back Room

Summary of Contents for 780 CD Series

Page 1: ...INSTALLATION INSTRUCTIONS Series 780 CD 790 CW USE PROPER LIFTING EQUIPMENT AND CORRECT LIFTING PROCEDURES TO AVOID INJURY 220153 0001 8 14 03 1 Overhead Door Corporation CAUTION...

Page 2: ...follow the words Danger Warning and Caution are used to emphasize important safety information The word DANGER means that severe injury or death will result from failure to follow instructions WARNIN...

Page 3: ...e in contact with flange of self clinching nut c Thread self clinching nut onto threads of bolt and snug until finger tight d Insert assembly into one of the 3 outer mounting holes on end ring e Use a...

Page 4: ...Installation With Windlocks 780 Installation No Windlocks Self Clinching Nut Installation Figure 2a 4 1 Hoist 4 8 8 8 8 19 19 19 19 19 19 26 26 25 25 16 16 29 29 29 29 13 13 13 13 15 15 15 15 15 15 2...

Page 5: ...5 19 19 29 29 13 13 28 28 32 32 33 33 8 8 31 31 15 15 See Page 9 For Bill Of Materials Figure 2b 8 1 Hoist...

Page 6: ...embly counterbalance springs must now be wound for the number of initial turns required to set spring tension As explained in Step 4 use the initial turn setting to wind counterbalance springs EXAMPLE...

Page 7: ...ary e Check door operation Readjust spring tension d Tighten set screw on chain hoist if present of door shaft dd Tighten saddle clamp bolt nuts at both ends DO NOT adjust more than turn at any time c...

Page 8: ...8 3 3 1 1 2 2 17 17 18 18 See Page 9 For Bill Of Materials...

Page 9: ...2 4 1 CHAIN HOIST KIT ITEM PART NUMBER PART DESCRIPTION QTY 8 080322 0382 WASHER LOCK 3 8 6 13 220132 0001 SPROCKET BRACKET SHEETDOOR 1 14 080302 2626 WSHR FLAT PLD 3 8 X 3 16 OD 3 15 080105 0606 BOL...

Page 10: ...DESCRIPTION QTY 1 204215 0002 JAMB EXTENSION IDLE END 1 2 204214 0002 JAMB EXTENSION DRIVE END 1 3 205981 0005 MOUNTING BRKT 188 THK LH 1 4 205981 0006 MOUNTING BRKT 188 THK RH 1 2 2 1 1 3 3 4 4 ADDI...

Page 11: ...inding of spring remove guides from jambs c Lower curtain to floor and carefully raise to square the curtain back up on the barrel Do Not remove positive hold on curtain until guides are back in place...

Page 12: ...n 12 centers using a number 29 drill 3 Hold header seal along attachment point and drill 2 Raise curtain until attachment point is accessible header seal on curtain Figure 10 1 With door closed mark a...

Page 13: ...13 HEADER MOUNTED BRUSH SEAL HEADER MOUNTED RUBBER SEAL...

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