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2 Safety notes

At the time of its development, the flat-plate collector was de-
signed  and  manufactured  according  to  the  valid,  approved
rules of technology and is of high functional reliability.
The application of the collector may, however, involve certain
dangers if it is not used properly or correctly.

2.1 Correct use / Initial operation

The  safety  in  operation  is  only  guaranteed  if  the  collector  is
used correctly. 
Installation and initial operation may only be carried out by a
qualified  tradesman.  The  approved  rules  of  technology  are
valid for practical use and suitable measures for the prevention
of accidents have to be taken during installation on the roof.
Any other use of the collector is prohibited and not compliant.
Claims against the manufacturer and/or his authorized repre-
sentatives regarding damages resulting from incorrect use of
the collector will not be accepted.

2.2 Personnel

Installation, maintenance and repair may only be carried out
by a qualified tradesman.

WARNING!

Risk of injury!

Improper use may lead to extensive injuries to persons and
damage to property.
For this reason:
– Any work may only be carried out by qualified persons.

Due  to  his  professional  training,  knowledge  and  experience
as well as his knowledge of the relevant standards and regu-
lations, the 

qualified gas and water specialist

is in a position

to carry out any work at heating installations (solar plants) and
to recognize possible dangers.

Due  to  his  professional  training,  knowledge  and  experience
as well as his knowledge of the relevant standards and regu-
lations, the 

qualified electrician

is in a position to carry out

any work at electrical installations and to recognize possible
dangers.

Due  to  his  professional  training,  knowledge  and  experience
as well as his knowledge of the relevant standards and regu-
lations, the 

qualified roofer

is in a position to carry out any

work at the roof construction/roofing and to recognize possible
dangers.

2.3 Specific risks

The safety notes shown here as well as the warning notes in
other chapters of the instructions are to be observed in order
to reduce health risks and avoid dangerous situations.

2.4 Other valid documents

Apart  from  the  operating  instructions  for  the  collector,  the
below mentioned operating instructions of the complete solar
plant should be observed. Notes including these instructions
– especially the safety notes – must be observed!

• BDH information sheet no. 17 “Thermal solar plants” parts

1, 2 and 3

• BDH information sheet no. 27 “Solar heating support“ parts

1 and 2

• Pump operating instructions 
• Controller operating and installation instructions 
• Controller general functional description 
• Controller hydronic schemes
• Storage cylinder operating and installation instructions 
• Diaphragm expansion tank operating and installation instruc-

tions 

• Operating and installation instructions of other components

of the heating system

• Or country specific rules and regulations
• Further information on the internet: 

- www.oventrop.de
- www.bdh-koeln.de

2.5  Important  standards,  rules  and  EC  directives  for  the
installation of solar collectors 

• 

DIN EN 12975-1

Thermal solar plants and their

components – Collectors – Part 1: General specification

• 

DIN EN 12976-1

Thermal solar plants and their

components – Preassembled plants – Part 1:
General specification

• 

DIN V ENV 12977-1

Thermal solar plants and their

components – Customized plants – Part 1:
General specification

• 

DIN 1055-4

Impacts on structural framework – Part 4:

Wind load stressing

• 

DIN 1055-5

Impacts on structural framework – Part 5:

Snow and ice load stressing

• 

DIN 18421

Insulation of technical plants

• 

DIN 18338 

Roof tiling and roof insulation work

• 

DIN 18339 

Plumbing

• 

DIN 18382

Electrical cabling in buildings

• 

DIN VDE 0185

Lightning protection plants

• 

DIN VDE 0100

Installation of power plants up to 1000V

Current standards and guidelines must be observed.

3 Transport and handling

• Information regarding storage of collectors in open air

   Lay down collectors with the pane facing upwards. Do not

cover  the  collectors  in  open  air!  Condensation  water  (e.g.
under a foil) may cause glass corrosion. Avoid direct ground
contact (put timber beams underneath). Avoid scratches on
the  panes  by  separating  the  collectors  with  spacers  (e.g.
wood battens). When leaning the collectors against walls or
similar, please keep a minimum inclination angle of 15° and
use spacers. Do not use cardboard as intermediate layer. In
case of improper storage, humidity may penetrate through
the vent holes.

• Range and limits of application

   The collector is designed for use in thermal solar installations

for hot water supply and support of the heating system. Wa-
ter  (Attention:  Risk  of  frost!)  or  a  water  and  glycol  mixture
are to be used as operating medium in a closed circuit. Op-
erational conditions leading to a long-term reduction of the
dew point in the collector are inadmissible. This can be the
case if collectors are directly integrated into the solar circuit
of a heat pump. 

• Thermal protection

   To avoid damage to the solar circuit, the technical information

“Thermal protection” must be observed for installations with
4 or more OKF collectors with antireflective glass as well as
for central roof heating. 

• Frost damage

   Collectors  cannot  be  drained  off  completely  after  having

pressurised and flushed the system. Do not leave pure water
in the collector where it will be exposed to frost!

• Mounted, empty collector

   Completed  mounted  and  unfilled  collectors  must  only  be

exposed to the sun for a few days to avoid damage to the
seals. Alternatively only install seals before filling. 

• Diffusion of vapour for integrated roof installations

   With roof integration, the area below the collector field must

be  protected  from  rising  humidity  and  airlocks  (foil  with
vapour diffusion barrier, sufficient aeration of the roof under-
neath the collectors). 

• Disposal:

The collector contains harzardous waste. Dismounted collectors
can be returned to the manufacturer Oventrop. They will be dis-
posed of professionally.

Summary of Contents for OKF Series

Page 1: ...8 1 General information 1 1 Information regarding operating instructions These installation instructions give important advice as to the han dling of the collectors The observance of all mentioned saf...

Page 2: ...ing system Or country specific rules and regulations Further information on the internet www oventrop de www bdh koeln de 2 5 Important standards rules and EC directives for the installation of solar...

Page 3: ...ion caps from the connections as soon as the collector is exposed to sunlight Risk of melting Collectors must not be installed with the protective foil Regulations for prevention of accidents during w...

Page 4: ...on nipple G 1 2 M x 18 mm solder tailpipe 2 4 Collector coupling hose 1 5 Cellular rubber sealing tape 2 6 Foam rubber sealing tape wedge shaped 2 7 Collector bracket top 4 8 Metal side sheet 26 9 Sil...

Page 5: ...heet metal cover top 1 2 Wooden support 1 3 Collector coupling hose 1 4 Foam rubber sealing tape wedge shaped 1 5 Cellular rubber sealing tape 1 6 Collector bracket top 2 7 Silicone T profile 1 8 Meta...

Page 6: ...mm Cut tiles roof slates to size for the opposite side With large roof coverings it is recommended to take the mean of the collector field Installation dimensions mm Number of collectors Width of col...

Page 7: ...9 Abb 5 Indachmontage L ngsschnitt A V Longitudinal section roof integration 6 1 2 3 4 5 Roof integration longitudinal section upper drawing and cross section lower drawing 1 Roof batten 2 Counter lat...

Page 8: ...dity will escape sideways 1 Align lower collector bracket with the roof batten and fix centrally between two collectors and laterally at the edge of the collector field 2 Insert collectors approx dist...

Page 9: ...carrying out leakage test Insert solar sensor into the sleeve Close opening with the help of the rubber plug which is slipped onto the cable Feed cable into the roof Line up the wooden support against...

Page 10: ...ndividual metal side sheets onto the battens with clout nails Insert metal sheets into the lower groove and align with the upper edge of the upper batten Starting from the bottom to the top mount meta...

Page 11: ...eets with each other by interlocking them at the rebate points and fix with dorsal gusset plate Position upper metal closing sheet so as to fit groove into the col lector rebate Nail upper metal closi...

Page 12: ...26 In areas prone to storm secure metal cover sheets by fixing them with 2 additional plumber sealing screws Completed OKF integration plain tiled roof 25...

Page 13: ...efficient 5 Transmission 96 Collector tilt angle for roof integration Degree 27 85 Permissible pressure suction load N m2 2250 Stagnation temperature at 1000 W m and 30 C C ca 208 Max permissible work...

Page 14: ...iber Schiefer_MA 091012 1WA10019 Solarf hler S V Solar sensor Solar sensor Solar sensor Solar sensor For an overview of our global presence visit www oventrop com Subject to technical modifications 13...

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