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The first step in identifying an operational problem is to determine
whether the fault is in the furnace or in the thermostat and/or its
connecting wiring.

To help make this determination, the furnace is equipped with a
“Thermostat ON” diagnostic light. If the light is “ON”, it indicates the
thermostat has closed and is calling for heat; the blower should be
running. If the light is “OFF”, the furnace should not be operating
(unless the Continuous Speed switch is set to run the motor con-
tinuously).

1.  If the furnace will not start:

Turn the thermostat to its highest setting. If the light goes on,
the thermostat has closed, so the fault is in the furnace. If the
light does not go on, the thermostat or its connecting wiring is
the problem.

2. If the furnace will not turn off:

Turn the thermostat to its lowest setting. If the light goes off and
the furnace continues to run, the thermostat has opened properly
and the fault is in the furnace. If the light stays on, the fault is
in the thermostat or its connecting wiring. 

After the fault area is isolated by use of the diagnostic light, a check
of the following components can be made more efficiently.

TROUBLESHOOTING

PROBLEM

POSSIBLE DEFECTIVE PARTS OR COMPONENTS

1. The furnace will not turn on

• Thermostat
• Circuit breaker or fuse is open
• Motor
• Fan control switch
• Electronic control
• Transformer

2. Motor runs continuously

• 

Continuous Speed switch is not on “Off” position

• Thermostat wires incorrectly attached to furnace

3. Elements on, but motor does not run

• Motor
• Electronic control

4. Motor going on and off in short cycles

(or in too long cycles)

• Heat anticipator in thermostat incorrectly set

or may be defective

5. Must set thermostat much higher (or lower)

than the desired house temperature 

• Thermostat is not leveled or out of calibration

6. Not enough heat

• One or more defective elements or relays
• 

Season Select switch in “Mild” positio

n

• Safety limits opening because duct obstruction

or dirty filters are restricting air flow

• Defective or incorrectly wired two-stage

or outdoor thermostat

• Lack of enough cold air returns in house

7. Two-stage or outdoor thermostat not operating properly • 

Season Select switch not in “Mild” positio

n

10

LIMITED WARRANTY TO OWNER

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IN CA

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Summary of Contents for Diablo OFR Series

Page 1: ...condition and to premature furnace failure thus voiding the warranty Do not block the combustion air openings in the furnace Any blockage will result in improper overheat situation and may result in...

Page 2: ...uired it will be indicated on the data label attached to the furnace 4 TEMPERATURE RISE Furnaces are shipped to operate at 0 20 5 mm W C 50 Pa external static pressure They are certified for operation...

Page 3: ...ing spring or fall you may require less rapid response when the thermostat calls for heat When Mild is selected it takes more time to bring all the elements online When Cold is selected the heating el...

Page 4: ...ly wires to the terminal block in the furnace NOTE If a OFR 120 kit will be used to supply an air cleaner and or humidifier a third neutral conductor must be brought into the furnace All wiring must c...

Page 5: ...lubricated for life and needs no oiling FILTERS Size is 20 x 20 x 1 508 mm x 508 mm x 25 mm Should be inspected and replaced when dirty Ordinarily replacement is required twice per heating season and...

Page 6: ...000 7 10940080 Element Assembly 5000 W 240 V 8 10940081 Element Assembly 4500 W 240 V 9 30274131 20 A Relay 10 30274132 30 A Relay 11 30280020 Manual Reset Limit 12 624665 Electronic Control PC Board...

Page 7: ...NC Line voltage wiring UL AWM 1015 1230 600V 105 C VW 1 12AWG CSA TEW 600V 105 C FT1 12AWG Low voltage wiring same ratings as high voltage except 18AWG Critical Characteristic 1 If any of the origina...

Page 8: ...COM NO HEAT 4 WHT 24Vdc PPL PPL BLK PPL BLK BLK SS TB2 NC Line voltage wiring UL AWM 1015 1230 600V 105 C VW 1 12AWG CSA TEW 600V 105 C FT1 12AWG Low voltage wiring same ratings as high voltage except...

Page 9: ...UTEC 1139 610 P2 3 P2 2 P2 1 P1 4 P1 3 P1 2 P1 1 24V regulated RLY PWR2 Heater Logic HEAT6 IN HEAT5 IN HEAT6 HEAT5 PNK GRY PNK PPL PNK PPL PNK BLK BLK BLK PPL TB2 SS NC Line voltage wiring UL AWM 101...

Page 10: ...efective 5 Must set thermostat much higher or lower than the desired house temperature Thermostat is not leveled or out of calibration 6 Not enough heat One or more defective elements or relays Season...

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