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USING OPTIONAL EQUIPMENT

2. AIR CONDITIONING

Your furnace is equipped with all the controls required for the
addition of air conditioning (except the heat-cool thermostat).

The evaporator coil may be installed by a local contractor in
sheet metal plenum of his own manufacture. The coil should be
located: Centered over the “chimney” of the furnace 4” (102 mm)
to 6” (152 mm) above the top of the furnace. 

Make sure no air is allowed to bypass the cooling coil during
cooling operation. If the discharge opening is a great deal larger
than the coil, and the ductwork is correspondingly larger than
the coil, you may want to use a bypass damper for heating. The
damper would be closed in summer, directing all air flow
through the coil. In winter the damper would be open to allow
air to bypass the coil.

Typical air-conditioning field wiring connections are shown in
the following diagram:

3. ELECTRONIC AIR CLEANERS AND/OR POWERED

FURNACE HUMIDIFIERS
These units operate at 120 V. Your 240 V furnace is designed
so that Model OFR-120 adaptor kit can be mounted inside the 
furnace to supply the required 120 V. Instructions for mounting
and wiring are included with the kit.

4. WOOD ELECTRIC COMBINATION

When the electric furnace is used in combination with a wood
burning furnace, connect the thermostat of the wood burning
furnace across LOW VOLTAGE TERMINALS R and G. The
thermostat in the wood burning furnace will then turn on 
automatically the blower in the electric furnace.

MAINTENANCE

MOTOR: The motor is lubricated for life and needs no oiling.

FILTERS:

Size is 20” x 20” x 1” (508 mm x 508 mm x 25 mm). 
Should be inspected and replaced when dirty. 
Ordinarily replacement is required twice per heating 
season and, perhaps, a third time if continuous 
blower operation is used. 

NOTE:

Each element has an automatic reset thermal
cut-out which is set to open at 160°F (71°C). If it opens, 
the element will be de-energized until the cut-out resets 
itself. In addition to that, there are 2 manual reset thermal
cut-outs that 

open 

at 200°F (93°C). If any of them open, 

a front panel needs to be removed so the cut-out can be 
manually reset. 

The reason for the failure should be investigated before re-starting
the furnace. Th

e limit usually opens when airflow is reduced

because of blocked ductwork or very dirty filters.

FURNACE

THERMOSTAT

CONDENSER

FE0002A

WIRING COLOR CODES

C

G

R

W1

W2

Y

COMMON GREEN

RED

WHITE

WHITE 

(BLUE

OPTIONAL)

YELLOW

1. TWO-STAGE OR OUTDOOR THERMOSTAT

(The 

“Season Select”

switch must be in the “Mild” position).

Follow the directions supplied with the two-stage or outdoor
thermostat in conjunction with the  furnace wiring diagram.
When used, the furnace will supply heat as follows:

Mild “ON’’ (First Stage)

Slow Response Sequence

Cold “ON’’ (Second Stage)

Rapid Response Sequence

Element 1 - Heat on instantly

Element 1 - Heat on instantly

Blower on after 3 seconds delay

Blower on after a 3 seconds delay

Elements 3 and 5 after 1 minute delay Elements 3 and 5 after 10 seconds delay

Element 2 after 2 minutes delay

Element 2 after 20 seconds delay

Element 4 after 3-minute delay

Element 4 after 30 seconds delay

NOTE: Elements 4 and 5 only where applicable.

5

WARNING

!

Cut 240 V supply before removing the front panel!

Summary of Contents for Diablo OFR Series

Page 1: ...condition and to premature furnace failure thus voiding the warranty Do not block the combustion air openings in the furnace Any blockage will result in improper overheat situation and may result in...

Page 2: ...uired it will be indicated on the data label attached to the furnace 4 TEMPERATURE RISE Furnaces are shipped to operate at 0 20 5 mm W C 50 Pa external static pressure They are certified for operation...

Page 3: ...ing spring or fall you may require less rapid response when the thermostat calls for heat When Mild is selected it takes more time to bring all the elements online When Cold is selected the heating el...

Page 4: ...ly wires to the terminal block in the furnace NOTE If a OFR 120 kit will be used to supply an air cleaner and or humidifier a third neutral conductor must be brought into the furnace All wiring must c...

Page 5: ...lubricated for life and needs no oiling FILTERS Size is 20 x 20 x 1 508 mm x 508 mm x 25 mm Should be inspected and replaced when dirty Ordinarily replacement is required twice per heating season and...

Page 6: ...000 7 10940080 Element Assembly 5000 W 240 V 8 10940081 Element Assembly 4500 W 240 V 9 30274131 20 A Relay 10 30274132 30 A Relay 11 30280020 Manual Reset Limit 12 624665 Electronic Control PC Board...

Page 7: ...NC Line voltage wiring UL AWM 1015 1230 600V 105 C VW 1 12AWG CSA TEW 600V 105 C FT1 12AWG Low voltage wiring same ratings as high voltage except 18AWG Critical Characteristic 1 If any of the origina...

Page 8: ...COM NO HEAT 4 WHT 24Vdc PPL PPL BLK PPL BLK BLK SS TB2 NC Line voltage wiring UL AWM 1015 1230 600V 105 C VW 1 12AWG CSA TEW 600V 105 C FT1 12AWG Low voltage wiring same ratings as high voltage except...

Page 9: ...UTEC 1139 610 P2 3 P2 2 P2 1 P1 4 P1 3 P1 2 P1 1 24V regulated RLY PWR2 Heater Logic HEAT6 IN HEAT5 IN HEAT6 HEAT5 PNK GRY PNK PPL PNK PPL PNK BLK BLK BLK PPL TB2 SS NC Line voltage wiring UL AWM 101...

Page 10: ...efective 5 Must set thermostat much higher or lower than the desired house temperature Thermostat is not leveled or out of calibration 6 Not enough heat One or more defective elements or relays Season...

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