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2004 EDITION 

CW-6/9 

 

 

 

www.orbinox.com

 

 

MODEL

 

 CW 

 

    

 

 

Photo 1                                                                   Photo 2 

 

7)  Remount the gate guards (if the valve has them). 
8)  Carry out some operations with a loaded circuit and then re-tighten the gland follower 

(5) to prevent leakage. 

 
 

4.2.- Replacement of the seal (3) (only applicable to resilient seated valves): 
 

1)  Remove the valve from the pipeline. 
2)  Remove the seal retainer ring (10) which support the seals (3). 
3)  Remove the worn seal (3) and clean the seal housing. 
4)  Once the new seal (3) is cut according to size, insert it into the seat housing (making 

sure that the union of the seal is at the top). (Photos 3 and 4) 

 

Seal lengths 

 

ND

50

65

80 100 125 150 200 250 300

350

400

450

500

600

Lengths (mm) 205 255 295 365 440 510 680 860 1020 1190 1350 1510 1630 2010

 
 

   

    

 

 

Photo 3                                                                                Photo 4 

 

5)  Insert the seal retainer ring (10) by hammering gently around the edge. (Photos 5 and 

6) 

6)  Open and close the valve two or three times before returning it to the installation. 
 
 
 

Summary of Contents for CW

Page 1: ... CANADA ORBINOX USA ORBINOX UK ORBINOX INDIA www orbinox com INSTALLATION OPERATION MAINTENANCE MANUAL INDEX Page 0 Description 2 1 Handling 2 2 Installation 2 3 Actuators 5 4 Maintenance 5 4 1 Gland packing replacement 5 4 2 Seal replacement 6 4 3 Gasket replacement 7 4 4 Lubrication 8 5 Flush Ports 8 6 Storage 8 7 Parts list drawing 9 ...

Page 2: ...aps These can be to the upper part of the valve body 2 INSTALLATION To avoid personal injury or damage to property from the release of process fluid Those in charge of handling and maintenance of the valve must be qualified and trained in valve operations Use appropriate personal protection equipment gloves safety shoes etc Shut off all operating lines to the valve and place a warning sign Isolate...

Page 3: ...in operation The following table gives the maximum torque values for the valve fixing bolts Also shown is the maximum depth T allowed for the tapped blind boltholes drilled into the valve body DN 80 100 125 150 200 250 300 350 400 450 500 600 700 800 900 1000 T mm 13 13 13 13 18 18 21 25 25 25 25 35 Kg m 6 6 7 7 7 11 11 15 15 19 19 23 23 28 28 34 The valve can be mounted in any position with regar...

Page 4: ...t the technical department at Orbinox Once the valve is installed test that the flanges have been fastened correctly and that all electrical and or pneumatic connections have been properly made Where electric accessories are mounted on the valve i e solenoid valves electro pneumatic positioners etc the valve must be earthed correctly before being put into operation First operate the valve with no ...

Page 5: ...s safety shoes etc Shut off all operating lines to the valve and place a warning sign Isolate the valve completely from the process Release process pressure Drain the process fluid from the valve The only maintenance required is to change the gland packing 4 or the seal 3 if the valve is a resilient seated type The life of these elements will depend on the working conditions of the valve such as p...

Page 6: ...ng 10 which support the seals 3 3 Remove the worn seal 3 and clean the seal housing 4 Once the new seal 3 is cut according to size insert it into the seat housing making sure that the union of the seal is at the top Photos 3 and 4 Seal lengths ND 50 65 80 100 125 150 200 250 300 350 400 450 500 600 Lengths mm 205 255 295 365 440 510 680 860 1020 1190 1350 1510 1630 2010 Photo 3 Photo 4 5 Insert th...

Page 7: ...he body 1 and the bonnet 13 Photo 7 3 Lift the bonnet 13 until the gate 2 is free Photo 8 Photo 7 Photo 8 4 Change the gasket 7 between body 1 and bonnet 13 Photo 9 Photo 9 5 Remount the bonnet onto the valve with the gate cleaned and screw it into the body 1 Photos 8 and 7 6 Open and close the valve two or three times before returning it to the installation ...

Page 8: ...system to flush the bonnet with water or air The ports are plugged with threaded metal plugs These can be removed for connection to a cleaning system or for flushing the bonnet in the event of a blockage 6 STORAGE For long periods it is recommended to store the valves in a well ventilated room Valves should not be exposed to temperatures higher than 30ºC as some soft seal materials can be damaged ...

Page 9: ... 9 9 www orbinox com MODEL CW 7 PARTS LIST DRAWINGS 1 BODY 8 YOKE 2 GATE 9 STEM NUT 3 SEAL 10 SEAL RETAINER RING 4 PACKING 11 HANDWHEEL 5 GLAND FOLLOWER 12 CAP 6 STEM 13 BONNET 7 GASKET 14 FLUSH PORTS 15 STEM PROTECTOR ...

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