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Optimum B16 H Vario, Operating Manual

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Appendix

OPTIMUM

M A S C H I N E N   -   G E R M A N Y

21 / 10 / 2008

Page 44

Appendix  Bench drill B16 H Vario ; Version 1.0.2

 ©

 200

8

GB

9.5

RoHS , 2002/95/CE

The sign on the product or on its packing indicates that this product complies with the European
guideline 2002/95/EC .

9.6

Product follow-up

We are required to perform a follow-up service for our products which extends beyond shipment.

We would be grateful if you could send us the following information:



modified settings



experiences with the bench drill, which could be important for other users



recurring failures

Optimum Maschinen Germany GmbH
Dr.-Robert-Pfleger-Str. 26

D-96103 Hallstadt

Fax: +49 (0) 951 - 96822 - 22
E-Mail: [email protected]

Summary of Contents for B16 H Vario

Page 1: ...OPTIMUM M A S C H I N E N G E R M A N Y 21 10 2008 Page 1 Bench drill B16 H Vario Version 1 0 2 2008 GB Bench drilling machine Operating Manual Version 1 0 2 Keep for future reference B16 H Vario...

Page 2: ...tive equipment 11 1 12 Safety during operation 12 1 13 Safety during maintenance 12 1 13 1 Switching off and securing the bench drill 12 1 14 Use of lifting equipments 13 1 14 1 Mechanical maintenance...

Page 3: ...ection and maintenance 32 6 3 Repair 34 7 Ersatzteile Spare parts 7 1 Ersatzteilzeichnung Explosion drawing 35 7 1 1 Bohrkopf Drilling head 35 7 1 2 Keilriemenscheiben Pulleys 35 7 1 3 S ule und Bohrt...

Page 4: ...ose to the bench drill for further reference INFORMATION If you are not able to solve a problem using this manual please do not hesitate to contact us for further professional advice Optimum Maschinen...

Page 5: ...advice and other important or useful infor mation and notes No dangerous or harmful consequences for people or objects In case of certain dangers we replace the ideogram by or general danger with a wa...

Page 6: ...nen Germany GmbH will also expire the guarantee It is also part of proper use that the maximum values of the bench drill are complied with the operating manual is constantly observed inspection and ma...

Page 7: ...rent activities on the machine operation maintenance and repair Vague and unclear assignment of responsibilities constitute a safety hazard Always disconnect the main plug of the bench drill This will...

Page 8: ...on check dead circuit 1 6 Safety devices Operate the bench drill only with properly functioning safety devices Stop the bench drill immediately if there is a failure in the safety device or if it is n...

Page 9: ...e markings on the bench drill are legible clean them if necessary are complete INFORMATION Use the following overview to organise the inspections General inspection Item Inspection OK Protective cover...

Page 10: ...for clamping blocks WARNING Risk of injury due to parts flying off at high speed Securely fix the workpiece on the drilling table Img 1 2 Drilling table 1 10 Separating protective devices 1 10 1 Prote...

Page 11: ...uipments is required Such as safety helmet protective glasses or face guard protective gloves safety shoes with steel caps ear protection Before starting work make sure that the prescribed personal pr...

Page 12: ...or the prevention of accidents and safety in the workplace or other inspection authorities Inform the inspector of any danger or failure Stay at the machine until all rotating parts have come to a hal...

Page 13: ...e the work has been completed such as covers safety indications and warning signs earth ground cables If you remove protection or safety devices refit them immediately after completing the work Check...

Page 14: ...eel mm 13 Drill capacity in cast iron mm 16 throat mm 130 spindle sleeve lifting mm 65 2 3 Spindle holding fixture B16 H Vario Spindle holding fixture B16 2 4 Drilling machine table B16 H Vario dimens...

Page 15: ...acoustic influence immission on the operator of the bench drill may exceed 85 dB A We recommend the use of soundproofing and ear protection Please note that the duration of the acoustic noise expose t...

Page 16: ...Technical Data OPTIMUM M A S C H I N E N G E R M A N Y 21 10 2008 Page 16 Technical Data Bench drill B16 H Vario Version 1 0 2 2008 GB 2 10 Dimensions Img 2 1 B16 H Vario...

Page 17: ...ension gear has sufficient load capacity and is in per fect condition Observe the rules for preventing accidents issued by your association for the prevention of occupational accidents and safety in t...

Page 18: ...he tripod into the fixture Clamp it using the locking screw Fig 3 1 Assembly tripod 3 4 2 Mounting the drilling machine table Shift the drilling machine table on the tripod Clamp the drilling machine...

Page 19: ...e WARNING The quality of the substructure and the kind of fixture of the machine stand to the sub structure has to assimilate the loads of the machine The substructure needs to be even Please check th...

Page 20: ...and equipment may be endanged if the bench drill is first used by unexpert staff We do not take responsibility for damage caused by incorrect commissioning Qualification of employees on page 7 Power s...

Page 21: ...installed and activated All malfunctions should be eliminated immediately Stop the machine immediately at an event of any malfunction in operation and make sure it cannot be started up accidentally o...

Page 22: ...tting VARIO Push button ON The push button ON will start up the rotation of the drilling spindle Push button OFF The push button OFF switches off the rotation of the drilling spindle Main switch Inter...

Page 23: ...not to exceed the maximum speed of the drill chuck when setting the spindle speed The drill chuck included in the delivery volume is only admitted to be operated at a maxi mum speed of 2 600 1 min Pl...

Page 24: ...hes with the indicator Re tighten the locking screw Img 4 5 drill depth stop 4 7 Table height adjustment Before starting your work adjust the required table height Release the clamping screw on the dr...

Page 25: ...rm jerk on the spindle seat Fig 4 7 Spindle seat Check or clean the conic seat on the spindle sleeve and in the quick action drill chuck 4 8 2 Quick action drill chuck The drill chuck consists of two...

Page 26: ...e cooling agent is being collected Respect the environment when disposing any lubricants and cooling agents Follow the manufacturer s disposal instructions 4 10 Before starting the working process Bef...

Page 27: ...getting caught Make sure to wear a well fitting work suit during drilling work Do not use gloves If necessary wear a hairnet CAUTION Danger of bumps by the levers on the star grip Do not release the s...

Page 28: ...0 15 0 25 0 35 0 55 CuZn alloy brittle 60 100 0 10 0 15 0 30 0 40 0 60 CuZn alloy ductile 35 60 0 05 0 10 0 25 0 35 0 55 Aluminum alloy up to 11 Si 30 50 0 10 0 20 0 30 0 40 0 60 Thermoplastics 20 40...

Page 29: ...2275 15 0 85 127 170 212 255 318 382 425 531 637 743 849 1062 1274 1699 2123 16 0 80 119 159 199 239 299 358 398 498 597 697 796 995 1194 1592 1990 17 0 75 112 150 187 225 281 337 375 468 562 656 749...

Page 30: ...tioned at an angle of 55 to the major cutting edge As a general rule of thumb it applies The pre drilling diameter is depending on the length of the chisel edge Recommended working steps for a drillin...

Page 31: ...n ENVIRONMENTAL PROTECTION During work on the bit holder head make sure that collector vessels are used with sufficient capacity for the amount of liquid to be col lected liquid and oils are not split...

Page 32: ...machine 6 1 1 Preparation WARNING Only carry out work on the machine if it has been unplugged from the mains power sup ply Position a warning sign 6 1 2 Restarting Before restarting run a safety check...

Page 33: ...engine oil Lubricate the rack regularly with commercial grease e g fric tion bearing grease Img 6 2 B16 H Vario every six months V belts on the drilling head visual inspection Check whether the V belt...

Page 34: ...ual Optimum Maschinen Germany GmbH does not take responsibility nor does it guarantee against damage and operating malfunctions resulting from failure to observe this operating manual For repairs only...

Page 35: ...iebsanleitungen drilling_machines B16H_Vario B16HVario_parts B16HVario_parts fm 35 7 Ersatzteile Spare parts 7 1 Ersatzteilzeichnung Explosion drawing 7 1 1 Bohrkopf Drilling head Abb 7 1 Bohrkopf Dri...

Page 36: ...230V 1 1 kW 0302021810 11 Schaftrizel mit Nabe Shank pinion 1 0302021811 12 Buchse verzahnte Welle Bushing toothed shaft 1 0302021812 13 F hrung verzahnte Welle Lead toothed shaft 1 0302021813 14 Spi...

Page 37: ...d screw 2 GB 70 85 M5 x 20 55 Innensechskantschraube Socket head screw 1 GB 70 85 M6 x 20 56 Innensechskantschraube Socket head screw 7 GB 70 85 M6 x 12 57 Scheibe Washer 7 GB 97 1 85 6 58 Innensechsk...

Page 38: ...Socket head screw 4 GB 70 85 M6 x 12 109 Scheibe Washer 4 GB 97 1 85 6 110 Scharnier Articulation 1 03020218110 110 1 Standfuss Base 1 030202181101 111 Geh use Steuerung Housing control boards 1 03020...

Page 39: ...OPTIMUM M A S C H I N E N G E R M A N Y Ersatzteile Spare parts 21 10 08 X Betriebsanleitungen drilling_machines B16H_Vario B16HVario_parts B16HVario_parts fm 39 7 1 5 Schaltplan Wiring diagram...

Page 40: ...to the work piece Bit running off centre or hoping Bit deformed spindle bearing worn out Bit badly secured Drill chuck defective Replace bit replace spindle bearing Secure the bit properly Replace the...

Page 41: ...ck for fixed bearing conical roller bearing Reduce bit speed feed Working spindle rattling on rough piece surfaces Excessive slack in bearing Working spindle goes up and down Adjustment strip loose Ch...

Page 42: ...make technical alternations without prior notice 9 2 Terminology Glossary Term Explanation drill drift to release the bit or the drill chuck from the drill spindle drill chuck drill holding fixture dr...

Page 43: ...the installation requirements and conditions of use Atmospheric discharges overvoltage and lightning strokes as well as chemical influences The following items are as well not subject to the liabilit...

Page 44: ...ideline 2002 95 EC 9 6 Product follow up We are required to perform a follow up service for our products which extends beyond shipment We would be grateful if you could send us the following informati...

Page 45: ...16 H Vario relevant EU directives machine directives 98 37 EG Appendix II A EMV directive 89 336 EWG low voltage directive 73 23 EWG meets the provisions of the aforementioned directive including any...

Page 46: ...7 Dimensions 16 Drill depth stop 24 E EC Declaration of Conformity 45 Electric 13 F First use 20 I Inspection 32 M Maintenance 32 Malfunctions 40 O Obligations Operator 7 User 8 Operating material 15...

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