OPTIMUM Maschinen OPTImill Bf 46TC Operating Manual Download Page 1

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OPTIMUM

M A S C H I N E N - G E R M A N Y

Operating manual

Version 1.1.3

Drilling-milling machine

Summary of Contents for OPTImill Bf 46TC

Page 1: ...GB OPTIMUM M A S C H I N E N G E R M A N Y Operating manual Version 1 1 3 Drilling milling machine...

Page 2: ...ring operation 15 1 12 Disconnecting and securing the drilling milling machine 16 1 13 Using lifting equipment 16 1 14 Position of labels on the drilling milling machine 16 2 Technical data 2 1 Electr...

Page 3: ...12 Safety 39 4 13 Use of collet chucks 39 4 14 Clamping the workpieces 39 4 15 Changing the speed range 39 4 16 Manual spindle sleeve feed with the fine feed 40 4 17 Digital display for spindle sleev...

Page 4: ...te Schmiervorrichtung Lubricating unit 69 7 Malfunctions 7 1 Damage to the drilling milling machine 70 8 Appendix 8 1 Copyright 71 8 2 Terminology Glossary 71 8 3 Change information manual 71 8 4 Liab...

Page 5: ...ervice life In the paragraph Maintenance all maintenance works and functional tests are described which the operator must perform in regular intervals The illustration and information included in the...

Page 6: ...an standards the applicable national legislation needs to be observed If required it is necessary to take the corresponding measures to comply with the country spe cific regulations before commissioni...

Page 7: ...erous or harmful consequences for people or objects Ideogram Warning alert Definition consequence In case of specific dangers we replace the pictogram by or general danger by a warning of injury of ha...

Page 8: ...ce with the intended use We expressly point out that the guarantee or CE conformity will expire due to any constructive technical or procedural changes which had not been performed by the company Opti...

Page 9: ...step motor control is required in each case The drilling milling machine must only be installed and operated in a dry and well ventilated place The machine BF46 Vario BF46TC covered by the standard DI...

Page 10: ...main motor by pressing the emergency stop button for hard materials e g steel use commercial cooling lubricating agents generally always drive the turning spindle out of the workpiece ATTENTION Do not...

Page 11: ...the staff for the different tasks are mentioned below Operator The operator is instructed by the operating company about the assigned tasks and possible risks in case of improper behaviour Any tasks w...

Page 12: ...sure that the generated health hazardous dusts and mist are safely sucked off at the point of origin and is dissipated or filtered from the working area To do so use a suitable extraction unit CAUTION...

Page 13: ...pelled but not to remove them completely Always work carefully and observe the limit values of your chipping process 1 8 1 EMERGENCY STOP impact switch The EMERGENCY STOP push button switches off the...

Page 14: ...nt Adjust the protective equipment to the correct height before you start working To do so detach the clamping screw adjust the required height and re tighten the clamping screw A switch is integrated...

Page 15: ...ngered by your work The instructions mentioned in these operating instructions have to be strictly observed dur ing assembly operation maintenance and repair Wear safety goggles Switch off the drillin...

Page 16: ...efore starting any maintenance and repair works 1 13 Using lifting equipment WARNING The use of unstable lifting and load suspension gear that might break under load can cause severe injuries or even...

Page 17: ...capacity end mill mm max 32 Milling capacity milling head mm max 80 Throat mm 260 2 3 Spindle seat BF46V BF46TC Spindle seat ISO 40 DIN 2080 DIN 69871 MT4 Draw in rod M16 Spindle sleeve stroke mm 115...

Page 18: ...ce it is not possible to use it reliably to determine if further precaution measures are required or not The following factors influence the actual degree of the noise exposure of the operator Charact...

Page 19: ...from the transport vehicle Follow the instructions and information on the transport case WARNING The use of unstable lifting and load suspension gear that might break under load can cause severe injur...

Page 20: ...ng durability of the machine the installation site should fulfil certain criteria Please observe the following points The device must only be installed and operated in a dry and well ventilated place...

Page 21: ...s or paint 3 4 3 Assembly Check if the underground of the drilling milling machine is level using a spirit level Check if the underground is sufficiently stable and rigid The total weight amounts to 4...

Page 22: ...OPTIMUM M A S C H I N E N G E R M A N Y Version 1 1 3 dated 2016 7 5 Page 22 Original operating instructions BF46 Vario BF46TC GB 3 5 Dimensions installation plan BF46V...

Page 23: ...OPTIMUM M A S C H I N E N G E R M A N Y Version 1 1 3 dated 2016 7 5 Page 23 Original operating instructions BF46 Vario BF46TC GB 3 6 Dimensions installation plan BF46TC...

Page 24: ...OPTIMUM M A S C H I N E N G E R M A N Y Version 1 1 3 dated 2016 7 5 Page 24 Original operating instructions BF46 Vario BF46TC GB 3 7 Installation plan of optional substructure...

Page 25: ...ne 3 8 2 Cleaning and lubricating Remove the anti corrosive agents on the drilling milling machine which had been applied for transportation and storage Therefore we recommend you to use paraffin Do n...

Page 26: ...F46TC Connect the compressed air supply with at least 6 bars to the quick action coupling of the compressed air main tenance unit ATTENTION In order to ensure a failure free operation of the machine i...

Page 27: ...ario BF46TC Pos Designation Pos Designation 1 Cover of draw in rod 2 Control panel 3 Digital display fine crossfeed of spindle sleeve 4 Spindle protection 5 Crank for height adjustment of the drill mi...

Page 28: ...to a predefined path over the drilling depth limit of the spindle sleeve and stop at the end position This way for the push button Start and Stop does not have to be actuated for repetitive drilling...

Page 29: ...switch Close the protective equipment Select the operating mode Select the gear level Set the potentiometer to the lowest speed Actuate push button Start Set the required speed on the potentiometer A...

Page 30: ...in rod M16 Remove the cap Clean the seat in the spindle quill Clean the taper of your tool Insert the tool in the spindle quill Img 4 3 Drilling and milling head Screw the draw in bar in the tool Tig...

Page 31: ...h is attained the spindle reverses the direction of rotation at the switch point 28 The machine tap turns out of the work piece When the spindle sleeve is completely entered up to the switch point 27...

Page 32: ...leeve 4 Clamping lever for spindle sleeve 5 Meter rule with scale 6 Motor Z axis feed 7 Spindle protection 8 Activation of the fine adjustment 9 Fine adjustment of spindle sleeve 10 Central lubricatio...

Page 33: ...26 27 28 29 30 23 14 32 3 9 Pos Designation Pos Designation 23 Potentiometer speed control 24 Digital display speed 32 Control panel tool change Pushbutton CLAMPING Pushbutton RELEASING 26 Selection...

Page 34: ...of the workpiece Rotation direction switch Standard operation selection left handed or right handed rotation Potentiometer Speed setting VARIO Push button ON The push button ON switches on the rotatio...

Page 35: ...l of the drilling milling machine switch it off at the main switch 4 9 Traveling the drilling milling head Z axis upward respectively downward It is possible to perform the height adjustment of the dr...

Page 36: ...ng head downward The end switch 3 limits the vertical movement of the drilling milling head upward respectively downward 4 11 Inserting a tool on BF46TC 4 11 1 Installation CAUTION When milling operat...

Page 37: ...ontrol panel The fixture will be drawn into the spindle Press the push button switch until the tool is securely clamped ATTENTION Img 4 10 Installation tool Make sure that the tool seat is correctly p...

Page 38: ...when you detach it The tool fixture is pressed out of the spindle ATTENTION The tool clamping system must not be activated when the machine is operated Img 4 12 Extraction tool ATTENTION When using an...

Page 39: ...d rapidly and it is not necessary to disassemble the complete tool The collet chuck is pressed into the ring of the swivel nut and must rest there by itself The milling cutter is clamped by fastening...

Page 40: ...e the spindle sleeve Img 4 14 Handle screw 4 17 Digital display for spindle sleeve travel Handle screw Fine feed for spindle sleeve Measuring range 0 999 99mm 0 39 371 inch Reading precision 0 01mm 0...

Page 41: ...eration mode S by pressing the button 6 again INFORMATION Before inserting the new battery wait about 30 seconds Please make sure that the contacts are metallically bright and free from coverings whic...

Page 42: ...ing screws ATTENTION The drill mill head can be rotated much further When slewing it further on gear oil might escape 4 20 Selecting the speed The correct speed is an important factor for milling The...

Page 43: ...30 12 25 200 300 Inserted tooth cutter with HM m min 100 200 30 100 300 400 Tool diameter mm Peripheral and side milling cutters Steel 10 25 m min Grey cast iron 10 22 m min Al alloy cured 150 350 m...

Page 44: ...ng tool INFORMATION Use a water soluble and non pollutant emulsion as a cooling agent This can be acquired from authorised distributors Make sure that the cooling agent is properly retrieved Respect t...

Page 45: ...n good order and condition 5 1 Safety WARNING The consequences of incorrect maintenance and repair work may include Very serious injury to personnel working on the Damage to the drilling milling machi...

Page 46: ...ing milling machine Safety check on page 14 Start of work after every maintenance or repair work Cross table drill mill head Oiling Actuate the central lubrication of the cross table and of the drill...

Page 47: ...an appropriate collecting tray of suffi cient capacity Have the drilling milling machine run for a few minutes the oil will heat up and will slightly penetrate from the opening Remove the ventilation...

Page 48: ...ly increased due to the friction between the spindle nut and the spindle The regulating screw of the spindle nut of the Y axis is acces sible from the rear side the regulating screw of the spindle nut...

Page 49: ...t follow the indications given in these operating instructions The company Optimum Maschinen Germany GmbH does not take responsibility nor does it guarantee for damages and failures resulting of non o...

Page 50: ...sanleitung BF46 Vario BF46TC GB 6 Ersatzteile Spare parts 6 1 Fr skopf Milling head 1 3 Abb 6 1 Fr skopf Milling head 1 3 A A 53 61 58 57 36 37 56 34 35 34 32 14 208 13 108 49 59 43 42 27 39 44 45 46...

Page 51: ...Y Version 1 1 3 2016 7 5 51 Originalbetriebsanleitung BF46 Vario BF46TC GB 6 2 Fr skopf Milling head BF 46 TC Vario Abb 6 2 Fr skopf Milling head BF46 TC Vario 225 2 247 248 250 251 252 253 254 255 25...

Page 52: ...6 3 Fr skopf Milling head 2 3 Abb 6 3 Fr skopf Milling head 2 3 A A 72 71 70 69 191 83 84 82 3 80 116 19 81 68 12 11 204 65 66 64 205 26 75 76 77 90 91 89 87 85 58 88 86 61 61 206 105 31 30 95 109 10...

Page 53: ...5 53 Originalbetriebsanleitung BF46 Vario BF46TC GB 6 4 Fr skopf Milling head 3 3 Abb 6 4 Fr skopf Milling head 3 3 6 5 Fr skopf Milling head BF46TC Abb 6 5 Fr skopf Milling head BF46 TC Vario 202 19...

Page 54: ...e Column Abb 6 6 S ule Column 125 63 174 177 173 165 172 177 118 176 171 161 177 179 169 125 163 175 178 154 166 154 164 125 200 148 1 148 2 175 117 118 24 20 110 113 111 20 21 22 25 24 23 5 1 113 199...

Page 55: ...7 5 55 Originalbetriebsanleitung BF46 Vario BF46TC GB 6 7 S ule Column BF46TC S ule Column BF46 TC Vario 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 284 289 290 291 292 293 294 29...

Page 56: ...rio BF46TC GB 6 8 Kreuztisch Cross table 1 2 Abb 6 7 Kreuztisch Cross table 1 2 148 148 147 146 144 71 145 125 150 136 141 140 141 143 152 127 151 22 183 120 184 20 121 24 20 153 154 155 156 201 58 11...

Page 57: ...57 Originalbetriebsanleitung BF46 Vario BF46TC GB 6 9 Kreuztisch Cross table 2 2 Abb 6 8 Kreuztisch Cross table 1 2 148 148 144 147 146 145 71 125 141 136 159 134 138 139 125 143 143 142 126 125 127...

Page 58: ...A N Y Version 1 1 3 2016 7 5 58 Originalbetriebsanleitung BF46 Vario BF46TC GB 6 10 Schutzeinrichtung Protection device Abb 6 9 Schutzeinrichtung Protection device 230 232 231 229 228 227 222 221 1 22...

Page 59: ...G E R M A N Y Version 1 1 3 2016 7 5 59 Originalbetriebsanleitung BF46 Vario BF46TC GB 6 11 Maschinenunterbau Optional Machine stand option Abb 6 10 Maschinenunterbau Optional Machine stand option 184...

Page 60: ...ichnung Designation Menge Gr sse Artikelnummer Quan tity Size Article no 1 Frontschild Front label 1 BF46 Vario 03338456L01 BF TC Vario 03338456L01 2 Schild Schaltkasten Switch box label 1 BF46 Vario...

Page 61: ...465 3 8 x 1 2 UNC 0333845330 31 Kupferscheibe Copper washer 1 10 0333845331 32 Verzahnte Antriebswelle Toothed drive shaft 1 1015107 0333845332 33 Pa feder Key 1 DIN 6885 A10 6 18 0333845333 34 Sicher...

Page 62: ...e Shaft 1 1015127 0333845393 94 Gewindestift Set screw 1 DIN 914 M5 x 16 95 O Ring O ring 1 DIN 3771 6 9 1 8 G 0333845395 96 Aufnahmescheibe Schaltgabel Support shift fork 1 1015126 0333845396 97 O Ri...

Page 63: ...le nut z axis 1 1015307 03338453165 166 Distanzring Spacer 1 1015310 03338453166 167 Welle Shaft 1 1015311 03338453167 168 Scheibe Disk 1 1015312 03338453168 169 Lagerbock Z Achse Bearing block z axis...

Page 64: ...453226 227 Innensechskantschraube Socket head screw 2 03338453227 228 Innensechskantschraube Socket head screw 1 03338453228 229 Aluminiumprofil Aluminium profile 1 03338453229 230 Schutz Protection 1...

Page 65: ...456291 292 Zahnkranz Crown gear 1 03338456292 293 Feder Spring 1 03338456293 294 Handkurbel Crank 1 03338456294 295 Buchse Sleeve 1 03338456295 296 Scheibe Washer 1 03338453296 297 Innensechskantschra...

Page 66: ...H I N E N G E R M A N Y Version 1 1 3 2016 7 5 66 Originalbetriebsanleitung BF46 Vario BF46TC GB 6 13 Schaltplan 1 von 2 Wiring diagram 1 of 2 BF46 BF46TC Abb 6 12 Schaltplan 1 von 2 Wiring diagram 2...

Page 67: ...S C H I N E N G E R M A N Y Version 1 1 3 2016 7 5 67 Originalbetriebsanleitung BF46 Vario BF46TC GB 6 14 Schaltplan 2 von 2 Wiring diagram 2 of 2 BF46TC Abb 6 13 Schaltplan 2 von 2 Wiring diagram 2...

Page 68: ...onal switch 1 Kraus Naimer F89580 001 03338453185 1B5 Sensor obere Endstellung Upper end position sensor 1 03021303225 1B6 Sensor untere Endstellung Lower end position sensor 1 03021303230 1R7 Potenti...

Page 69: ...36020001 2 L Anschluss L Connector 8 M10x1 03338456402 3 lleitung Oil tube 4mm 03338456403 4 Schutzkappe Protecting cap 14 03338456404 5 T Anschluss T Connector 1 03338456405 6 L Anschluss L Connector...

Page 70: ...of grease It is not possible to push out the taper Optional MT4 taper is shrinked on the Morse taper Let the machine run at highest speed for two minutes in order to warm it up and then retry to disas...

Page 71: ...the drill chuck Workpiece Piece to be milled drilled or machined Draw in rod Threaded rod to fix the taper mandrel in the spindle sleeve Drill chuck Drill bit chuck Collet chuck Holder for end mill D...

Page 72: ...to faulty operations or if the operating manual is disregarded Inattentive or incorrect handling and use of improper equipment Non authorized modifications and repairs Insufficient installation and s...

Page 73: ...ow a direct reuse 8 5 3 Disposing of the old device INFORMATION Please take care in your interest and in the interest of the environment that all component parts of the machine are only disposed of in...

Page 74: ...indicates that the product must not be handles as common household waist but that is needs to be delivered to a central collection point for recy cling Your contribution to the correct disposal of thi...

Page 75: ...2008 Safety of machinery Prevention of unexpected start up EN ISO 14119 Safety of machinery Interlocking devices associated with guards Principles for design and selection EN 61800 5 1 Adjustable spee...

Page 76: ...ne feed 40 First commissioning 25 L Lifting equipment 16 Load suspension point 21 M Main switch 13 Malfunctions 70 Misuse 9 P Power supply 25 Protective equipment 15 Protective cover 14 Q Qualificatio...

Page 77: ...h r CNC OPTImill BF 30V OPTImill Zubeh r Ihr Ersatzteil nicht in den Listen Direkt zum Formular Download Tragen sie Ihr Maschinenmodell samt Bauteil und Artikelnr ein und wir unterbreiten Ihnen ein An...

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