opti-solar SP 5000 Vitality-S Operating Manual Download Page 1

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Hybrid PV Inverter

SP 5000Vitality-S

Summary of Contents for SP 5000 Vitality-S

Page 1: ...Hybrid PV Inverter SP 5000Vitality S...

Page 2: ...This page is intended to be blank...

Page 3: ...ating Loads from Batteries 11 Power Priority 12 To Loads 12 To Battery Charging 13 Product Overview 14 Outline Dimensions 14 Label 15 Installation 16 Inside the Package 16 Assembly Chart 17 Choosing P...

Page 4: ...Ready to Start 34 Check List 34 Start up Procedure 35 Operation 36 Display and Keys 36 Display 36 Operation keys 36 Operation Chart 36 Settings 37 Initial Settings 37 System Connection 38 Set Mode 38...

Page 5: ...ing USB 49 Download Data to USB stick 49 Firmware Upgrade 49 Capacity of Memory 49 Trouble Shooting 51 Maintenance 54 Regular maintenance 54 Cleaning Dust 54 Replacing Fans 54 Replacing AC Fuse 55 App...

Page 6: ...of Electric Shock Energy is stored inside the device and components even when converter is not operating Wait for 10 minutes before opening it Electric Shock on all Battery circuits Danger voltage ex...

Page 7: ...Generator in 0n grid Mode In this mode SP VITALITY S inject power into AC mains only grid can be connected to AC mains If a generator is connected the injection may cause damage of generator Caution...

Page 8: ...6 Contact Information OPTI SOLAR Corporation http www opti solar com index html info opti solar com...

Page 9: ...allation faults such as improper environment wiring and application 3 Working conditions beyond the unit specifications 4 Improper operation of the unit 5 Violation of safety instructions inside this...

Page 10: ...power from SP VITALITY S especially in blackout 5 Unprotected Loads Loads supplied by grid or generator mains directly In case no AC from grid or generator unprotected loads are not powered any more U...

Page 11: ...ll direct it to battery while PV power is not enough SP VITALITY S will supply loads from batteries In case you have enabled charging battery from mains SP VITALITY S will charge battery from mains wh...

Page 12: ...o grid mains directly The power to loads is managed to be 1 From SP VITALITY S only In case the power from solar is enough SP VITALITY S converts PV power to loads directly In addition surplus PV powe...

Page 13: ...but not paid Compensating Loads2 from Batteries This SP VITALITY S can use energy in batteries to compensate power from mains This will minimize the power demand from your grid supplier 2 Only Protec...

Page 14: ...from different sources follows the priorities In off grid mode it is PV Battery Mains AC In on grid mode it is PV Mains AC Battery If Battery Load function is enabled it is PV Battery Mains AC 3 Some...

Page 15: ...13 To Battery Charging The power charged to batteries from different sources follows the priorities PV Mains AC...

Page 16: ...ns Battery Cables Display LCD Operation Keys AC mains Status LED BAT Sensor Connector USB port Manual on off Switch PV1 PV2 inputs AC Load RS485 port Generator Remote Control DC Switch Optional CAN BU...

Page 17: ...15 Label4 4 For models with DC switches there will be s after the model names...

Page 18: ...Mounting bracket fix plates and screws C User manual D Plastic anchor screws x 4 used to fix bracket on wall E RS485 connector plug CANbus connection cable F Battery temperature sensor G Spared AC Fus...

Page 19: ...17 Assembly Chart...

Page 20: ...the SP VITALITY S to sunlight rain or water Install SP VITALITY S at visible level so you can see its status Fix SP VITALITY S on a solid surface Mounting Properly Direction Mount the SP VITALITY S in...

Page 21: ...distance between SP VITALITY S s Keep distance for the airflow to dissipate heat Mounting Procedure Dimension of Bracket The bracket is used to support SP VITALITY S on the wall Before fixing it refer...

Page 22: ...screws in the accessories Attaching SP VITALITY S 1 Lift SP VITALITY S slightly higher than bracket Make sure all fixing points on back are at right positions 2 Attach SP VITALITY S close to bracket 3...

Page 23: ...rting points make sure they are in their right positions 3 Lock caps are fixed with screws 4 Make sure SP VITALITY S is well installed and fixed on the wall Wire Connections Single Unit System Diagram...

Page 24: ...22 On grid Operation Connection Area 1 Battery Cables Negative Positive 2 Battery Temperature Sensor wires and socket...

Page 25: ...r for wiring 2 Select L and N wires as right figure and table5 below Cross Section mm2 Maximum Length for 1 Loss Meter SP5000 Vitality S 2 5 7 4 11 6 16 3 Insert wires through the cable gland 4 Crimp...

Page 26: ...um Length for 1 Loss Meter SP5000 Vitality S 1 5 28 2 5 44 4 71 6 100 4 Plug connectors to SP VITALITY S Disconnect PV To disconnect PV cables please 1 Turn off DC switch if available in advance 2 Pus...

Page 27: ...ssory I 2 Insert L ine and N eutral wires into core for 4 turns as indicated in below figure 3 The core should nears AC panel and breaker as near as possible Connecting Generator To connect a generato...

Page 28: ...Once this contact is active it will remain close until AC mains come back To connect this control please 1 Prepare a wire cable 2 Unplug the socket on Remote Generator Control 3 Connect and secure cab...

Page 29: ...a breaker switch of 150A 125VDC 3 Prepare conduit for those wires 4 Prepare cover or sleeve for battery terminals refer to figures in Connecting Controlling your Generator To turn on off your generato...

Page 30: ...and wires with ring terminals 5 Watch out the polarities 6 Fix wires on both sides of DC breaker switch 7 Protect and hide all the cables in conduits 8 Use battery terminal covers on all battery wire...

Page 31: ...gram is shown below 48V Battery bank Battery sensor Accessory F Watch out polarities Reverse connections of positive and negative will damage the unit Incorrect wiring is not covered by warranty Way t...

Page 32: ...by computer or device Connection The RS485 port is located beneath the inverter as below For single unit please 1 Prepare a 2 wire twisted cable 2 Insert and wound the cable on the bead in accessory a...

Page 33: ...e try to switch it to on to improve Setting Address For multiple connections you need to assign each unit with different address To set the address please refer to section of Set RS485 Address T T T T...

Page 34: ...us cable 1 Use the CANbus cable in accessory as right figure 2 Plug each cable into CAN socket 3 Connect the cable to other cables of inverters Up to 6 units Common Battery Bank Grid or Generator Load...

Page 35: ...ters is used to control and synchronize the inverter operations You must connect them for proper operating Extend the CANbus cable Length If the cable is not long enough please extend the cable length...

Page 36: ...All wires are firmly fixed on connectors Polarities are correct PV open voltage VPV OPEN is less than maximum voltage of PV input Internal and or external DC switch are on before operation RS485 Wires...

Page 37: ...ings Switch on main AC breaker Wait for 30 seconds LCD turns on Switch off AC check AC connections Switch on BAT then PV Initial Setup RS485 OK Check RS485 connection END Yes No No No No Yes Yes Fault...

Page 38: ...ng status data and instructions Operation keys Key Function Note Exit to previous display Menu Up Menu Down Enter or Confirm a setting or selection Operation Chart By pressing operation keys different...

Page 39: ...SET M ODE Net M et er i ng Net M et er i ng TAP t o Ent er BAT Load ON TAP t o Ent er SYSTEM CONNCTI ON Si ngl e Si ngl e TAP t o Ent er BATTERY CONFI G Gener i c 100Ah Gener i c TAP t o Ent er M AI...

Page 40: ...operation 2 Net Metering Grid interactive mode Extra PV power feeds to grid 2 1 BAT Load On This will enable compensation loads from battery 2 2 BAT Load Off Disable above function 3 Self Using 3 1 BA...

Page 41: ...rings are connected to different MPP tracker of SP VITALITY S individually 2 PARALLEL 2 strings are wired together before connecting to SP VITALITY S 3 AUTO If you do not know exactly the configuratio...

Page 42: ...by individual inverter number For example if you have a common 1000Ah battery bank for 5 inverters the Ah of individual inverter should be 200Ah The possible selections are 100Ah 400Ah and 500Ah Frequ...

Page 43: ...sable to skip this function Set RS485 Address This is to set RS485 address The selectable address is from 1 200 Default address is 1 To know the detail of addressing of RS 485 please refer to section...

Page 44: ...V AUTO TAP t o Ent er BUZZER ON TAP t o Ent er BATTERY CONFI G Gener i c 100Ah Gener i c TAP t o Ent er BAT 100Ah TAP t o Ent er 03 DEC 14 09 35 TAP t o Ent er M AI NS CHGs BAT Enabl e Enabl e TAP t o...

Page 45: ...enough push the button to start inverter 8 Inverter will supply power from battery bank to your loads 2 2 To turn off Inverter push the switch again all the AC output will be off and inverter will sh...

Page 46: ...power of XXXXW delivered to loads For multiple unit connection it is the total power of all inverters Waiting connecting ConnGrid in XXXS Indicating the remaining time for connecting Grid SETTI NGS T...

Page 47: ...tion From Solar XXXXW The power coming from PV under normal mode Display in 2nd line Description To BAT XXXXW The power charged to battery From BAT XXXXW The power comes from battery To MAINS XXXXW Th...

Page 48: ...g Frame By pressing 3 times in 2 seconds on setting frame the setting procedure starts Refer to Setting in previous section for detail information Error Frame Display in 1st line Description Error 0 E...

Page 49: ...nt Voltage Frame This frame display inverter voltage of PV1 DC PV2 DC Mains AC Battery DC alternatively Event Frame In the cases there are events such as errors warnings and reminding event frame will...

Page 50: ...esistance between PV and Earth is too low CX No Display C1 C7 error reserved for internal diagnose Warning message Line 1 Line 2 Buzze r Description 1XX Load Pls Reduce Load On 0 5 Off 0 5 The load is...

Page 51: ...do this you need to have the firmware in a USB stick To update by USB please get the latest firmware put it into a blank USB disk plug the USB disk to SP VITALITY S it will start the upgrade automati...

Page 52: ...50 Backup Data Periodically Once data in the logger has been deleted it cannot be recovered Therefore it s recommended to backup the data periodically if you wish to retain this information...

Page 53: ...n Error Frame section 1 Errors on list Read related meaning and take suitable action 2 C Error Switch off all AC and DC Then switch on the DC and then the AC again 3 If above error continues please co...

Page 54: ...en SP VITALITY S and battery bank RS485 does not work 1 Check all wirings connections and polarity 2 Try to switch on or off terminal DIP switch BAT Load does not work 1 Enable this function in settin...

Page 55: ...s small In this case please correct or replace such kinds of loads Caution of Adjusting Operation Parameters This may violate local grid tie regulation Please ask your qualified technical support to d...

Page 56: ...eck all wiring and cables Cleaning Dust Use a brush the clean the dust on ventilation holes Replacing Fans For years of operation the fans of the SP VITALITY S may be worn out When the fans are very n...

Page 57: ...authorized dealer 7 Close and fix this cover again with screws Replacing AC Fuse For some abnormal situations such as over load on AC out the AC fuse may be broken If this happens you need to replace...

Page 58: ...A S 100 200 Max Power VA 5500 Input PV DC Maximum Power W 5000 Maximum Voltage V 500 MPPT Range3 V 100 450 Start up Voltage V 150 Maximum Current A 20 Absolute Max Current Isc A 20 MPP tracker No 1 Ma...

Page 59: ...0 load 150 10 seconds for 150 load 200 General Temp Range C 20 555 Max Eff PV AC 96 5 Max Eff BAT AC 92 Protection IP20 Humidity 0 95 non condensing Cooling Forced Air cooling Variable fan speed contr...

Page 60: ...with suffix SA are off grid with D are hybrid models with grid connection capability 3 The input power may be reduced for voltage lower than 265V 4 Charge current will adjusted according to battery co...

Page 61: ...7 10 5 500 100 14 5 13 7 10 5 Chloride 12CDC100 100 20 14 7 13 7 10 2 200 40 14 7 13 7 10 2 300 60 14 7 13 7 10 5 400 80 14 7 13 7 10 5 500 100 14 7 13 7 10 5 3K EBB100 100 20 14 4 13 7 10 2 200 40 1...

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