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Onfloor Propel, Operating Manual

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Onfloor Propel Operating Manual Download Page 24

OPERATION

SWEEPER TROUBLESHOOTING

Problem

Poor Sweeping Performance

Excessive Dusting 

 

22

Cause

Worn Broom(s)

Main and side brooms

adjusted properly

Main broom drive failure

Side broom drive failure

Debris wound around

main broom hub(s)

Hopper full

Skirts or seals out of

adjustment, worn or 

damaged

Wrong sweeping broom

Side brooms stirring up

dust

Hopper dust filter 

clogged

Hopper dust filter

incorrectly installed

Hopper dust filter not 

shaking clean

Vacuum impeller failure

Skirts or seals out of 

adjustment, worn or 

damaged

Filter access door partialy

or completely open

Remedy

Replace Broom(s)

Adjust main and side 

brooms

Check and replace faulty

belt(s) or gearbox

Check and replace faulty

belt(s) or gearbox

Free main broom hub(s)

of debris

Empty hopper

Replace or adjust 

skirts or seals

Contact dealer 

Representative

Raise or remove side 

brooms

Shake and/or clean or 

replace dust filter

Install dust filter inside 

all three filter locators

Remove dust filter and

clean by hand - replace

filter shaker wipers if worn

Check and replace faulty

belt(s)

Replace or adjust skirts

or seals

Close and latch filter access

door

Summary of Contents for Propel

Page 1: ...Operating Manual PROPEL Striker 2840 Parts List PN 220868 Printed in USA 03 18 08 ...

Page 2: ... the machine before operating or servicing the machine This machine will provide excellent service However the best results will be obtained at minimum costs if The machine is operated with reasonable care The machine is maintained regularly by following maintenance instructions provided The machine is maintained with ONFLOOR supplied parts Copyright 2007 ONFLOOR ...

Page 3: ...REMOVING THE SWEEPER FROM THE FORKLIFT SWEEPER TROUBLESHOOTING MAINTENANCE REPLACING THE MAIN BROOM ADJUSTING THE MAIN BROOM TAPER REPLACING THE SIDE BROOMS HOPPER DUST FILTER REPLACING THE HOPPER DUST FILTER SKIRTS AND SEALS BEARINGS V BELT TENSION STATIC DRAG CHAIN HOPPER SKID BLOCK TIRES FORKTUBE PIVOT BOLT TRANSPORTIN THE MACHINE MACHINE JACKING SPECIFICATIONS Page 2 6 7 7 8 9 11 12 13 14 15 1...

Page 4: ...isposable debris Do not use the machine in ways other than described in this Operator Manual The machine is not designed for use on public roads The following information signals potentially dangerous conditions to the operator or equipment 3 When using machine Go slow on inclines and slippery surfaces Do not carry passengers on machine Use care when reversing machine Use brakes to stop machine Mo...

Page 5: ...rklift Unless Sweeper Is Positioned Directly In Unless Machine Is On A Level In Poorly Ventilated Areas FOR SAFETY In Flammable Or Explosive Areas Unless Operation Manual Is Read Unless Trained And Authorized DECAL FOR SAFETY WARNING Of Swinging Stay Clear Tube DECAL SWINGING TUBE WARNING WARNING Stay Clear Tube Of Swinging 90 88004 OLATHE KS 66062 19925 A W 161ST STREET Brake Turn Off Key And Set...

Page 6: ...SAFETY PRECAUTIONS 4 Keep Away From Belt Drive WARNING WARNING Keep Away From Belt Drive DECAL BELT WARNING WARNING From Belt Drive Keep Away 90 88008 ...

Page 7: ...opper Stay Clear DECAL HOPPER WARNING Stay Clear Of Hopper WARNING 90 8 800 6 Of Ho pp er W ARNIN G St ay Cl ea r DECAL BELT WARNING WARNING Keep Away Belt Drive From Keep Away From Belt Drive WARNING Ke ep Aw ay Fro m Be lt Dri ve WA RN ING From Belt Drive WARNING Keep Away DECAL BELT WARNING ...

Page 8: ...p Away Belt Drive WARNING From DECAL HOPPER WARNING W ARNIN G 90 880 06 O f Hop pe r St ay Cle ar Keep Away WARNING Belt Drive From Keep Away From Fan Inlet WARNING DECAL FAN WARNING Inlet From Fan Keep Away WARNING Of Hopper Stay Clear WARNING ...

Page 9: ...ual carefully before operating this equipment FOR SAFETY Do not operate machine unless operation manual is read and understood Check the machine for shipping damage Check to make sure machine is complete per shipping instructions Keep you machine regularly maintained by following the maintenance information in this manual We recommend taking advantage of a regularly scheduled service contact from ...

Page 10: ...OPERATION MAIN BROOM DOOR 00 2 2 3 4 2 4 6 2 3 2 3 2 534 4 4 2 3 2 4 2 33 2 00 2 4 6 2 2 4 342 0 2 4 4 2 4 342 0 2 6 2 34 0 33 9 8 ...

Page 11: ... Lower forks until they lay flat on the bottom of the sweeper mounting tube 6 Position the horizontal pin into the lowest hole possible above the forklift forks as shown If the pin does not slide easily over the forks use the next higher hole position Lock pin in position by inserting hair spring pins ATTACHING THE SWEEPER TO THE FORKLIFT NOTE Do not use this sweeper on forklifts with forks that a...

Page 12: ...st the drum as you operate the ratchet handle Continue until the strap makes at least one full wrap around the drum 11 Wrap the strap around the forklift fork mounting rack as shown and hook the metal strap end onto the retaining pin 12 Operate the ratchet handles to tighten the restraining strap Tighten the strap until the slack is removed then continue tightening one more ratchet tooth click Do ...

Page 13: ...OPERATION 11 14 Remove the retaining pin from the front support leg raise the support leg and reinstall the retaining pin 15 Drive slowly to the sweeping area ...

Page 14: ... the best sweeping results use the correct broom type for your sweeping application Chose your sweeping brooms from the following list of brooms and applications Poly wire 6 double row main broom This broom is ideal for most applications The wire bristles loosen lightly compacted debris The polypropylene bristles sweep general debris with excellent hopper loading Nylon 6 double row main broom This...

Page 15: ...body of the sweeper is level parallel to the ground QUICK LEVEL Quick level is a simple method for leveling the sweeper To quick level the sweeper check the positions of the sides brooms and the rear skirt The side brooms should have correct contact the ground not lifted off the ground or pushed into the ground Quick level allows the operator to adjust the tilt of the sweeper even while sweeping f...

Page 16: ...f the forklift and remove the key 5 Lower the main broom lever into the locking slot 6 Begin sweeping OPERATION ON INCLINES Drive the sweeper slowly on inclines Warning Forklift may tip over Do not turn the machine on inclines Do not drive the machine across inclines Drive only straight up or straight down inclines ...

Page 17: ...o the forklift on the ground and leveled FOR SAFETY Before leaving the forklift stop on a level surface set the forklift parking brake turn off the forklift and remove the key 1 Loosen the knob on the main broom locking assembly Note that the locking assembly has two fingers that extend into the main broom lever slot 2 Slide the locking assembly to the bottom of the slot 3 Move the main broom leve...

Page 18: ... ADJUSTING THE SIDE BROOM The sweeper must be mounted to the forklift on the ground and leveled FOR SAFETY Before leaving the forklift stop on a level surface set the forklift parking brake turn off the forklift and remove the key WARNING Moving belts and pulleys Do not attempt to adjust the side broom when the sweeper is in motion 1 Loosen the side broom adjustment knob 2 Raise or lower the side ...

Page 19: ...r or if there is no container raise the sweeper until the bottom of the sweeper is approximately 1meter three ft above the debris dumping site FOR SAFETY Do not raise the sweeper off of the ground unless the body of the sweeper is in line and centered with the fork tube FOR SAFETY When using machine Make sure adequate clearance is available before raising sweeper FOR SAFETY Before leaving the fork...

Page 20: ... hopper may cause injury or death Be sure that the area under and around the hopper is clear before emptying the hopper WARNING Hopper may fall Do not go under raised sweeper 5 Remove the hopper release T Handle from the retaining clip and lift the release cable from the channel 6 Stand clear of the sweeper 7 Release the hopper by pulling the T handle of the hopper release cable 18 ...

Page 21: ...wer the sweeper until the low end of the hopper is approximately 30 5cm 12 in above the ground 12 While slowly moving the sweeper forward lower the sweeper the remaining distance to the ground NOTE Failure to move the forklift forward while lowering the hopper may cause damage to the hopper lip skirts 13 Dismount the forklift FOR SAFETY Before leaving the forklift stop on a level surface set the f...

Page 22: ... strap and remove the metal strap end from the retaining pin 6 Disconnect the strap from the forkliftfork mounting rack 7 Store the retaining strap by hooking the metal strap end onto the retaining pin 8 Operate the ratchet handles to tighten the restraining strap Tighten the strap until the slack is removed Do not over tighten the straps 9 Drive the forklift slowly backwards so that the forks sli...

Page 23: ... the sweeper tires to prevent movement of the sweeper 11 Raise the main broom lever into the broom up top position This will raise the main broom off of the floor and prevent flat spots from forming on the main broom 21 ...

Page 24: ... impeller failure Skirts or seals out of adjustment worn or damaged Filter access door partialy or completely open Remedy Replace Broom s Adjust main and side brooms Check and replace faulty belt s or gearbox Check and replace faulty belt s or gearbox Free main broom hub s of debris Empty hopper Replace or adjust skirts or seals Contact dealer Representative Raise or remove side brooms Shake and o...

Page 25: ...ng the broom end for end leave the locking assembly in place and lower the main broom lever until it contacts the top edge of the locking assembly 2 Open the main broom door by grasping the end of the broom door and pulling sharply 3 Remove the broom mounting plate bolt REPLACING THE MAIN BROOM 2 2 5 4 0 4 4 5 4 0 4 ...

Page 26: ...o the broom chamber 7 Push the main broom onto the drive hub Push and rotate the broom until it fully engages the drive hub 8 Replace the broom mounting plate by lining up the two outer holes in the mounting plate with the two pins on the sweeper frame 9 Replace and tighten the broom mounting plate bolt 10 Close the main broom door 11 Adjust the main broom before sweeping 2 5 4 0 4 ...

Page 27: ...tighten the retaining bolt 5 Position the second spacer block under the main broom idler hub 6 If both broom hubs are in contact with the spacer blocks then no adjustment is required If one of the broom hubs is in contact with the spacer block but the other hub is not an adjustment is required 7 Loosen the two bolts that hold the main broom bearing block to the adjustment bracket 8 Move the bearin...

Page 28: ... side broom drive shaft 3 Remove the side broom drive hub and install it on the new side broom Ref A 4 Slide the new side broom onto the side broom drive shaft 5 Install the side broom retaining pin and lock it in place by sliding the pin keeper over the end of the retaining pin Ref B 6 Adjust the side broom height REPLACING THE SIDE BROOMS 26 ...

Page 29: ...ck and clean the filter every 100 hours of operation Replace filter if damaged To clean the hopper dust filter use one of the following methods Shaking Pull and push the filter shaker knob 5 or 6 cycles Tapping Remove the dust filter and tap it gently dirty side down on a smooth surface Do not damage the seal or the edges of the filter or it will not seal properly Vacuum Remove the dust filter and...

Page 30: ...etaining cams 3 Lift and remove the dust filter 4 Install the new or cleaned dust filter Be sure that the filter is correctly positioned inside the three retaining bars 5 Rotate the retaining cams over the filter frame and hand tighten the two filter hold down knobs 6 Close the filter access door REPLACING THE HOPPER DUST FILTER 4 2 2 4 23 ...

Page 31: ...he floor when the sweeper is level Check this skirt daily for wear or damage RECIRCULATION SKIRT The recirculation skirt is located inside the broom chamber behind the main broom The recirculation skirt does not require adjustment Check this skirt daily for wear or damage MAIN BROOM SIDE SKIRT The main broom side skirt is located below the left broom cover The main broom side skirt should not cont...

Page 32: ...The hopper lip skirt and support skirt are located along the bottom rear edge of the hopper These skirts float over debris and direct that debris into the hopper These skirts do not require adjustment Check these skirts daily for wear or damage HOPPER SIDE SEALS The hopper side seals are located inside the frame on both sides in front of the main broom The hopper side seals should not contact the ...

Page 33: ...op seal does not require adjustment Check this seal daily for wear or damage BROOM DOOR SEAL The broom door seal is located around the broom access opening Check this seal for wear or damage every 100 hours FILTER DOOR SEAL The filter door seal is located behind the filter door Check this seal for wear or damage every 100 hours ...

Page 34: ...ings do not require lubrication Ref Arrow 2 V BELTS Check and adjust the drive belts every 200 hours of operation V BELT TENSION Tension the two belts coming from the drive wheels 5 0 kg at 1 0 cm Tension the two belts driving the impeller 3 5kg to 1 0cm Tension the two belts that drive the side broom gearboxes 2 0 kg at 3 0 cm The main broom drive belt is self tensioning STATIC DRAG CHAIN The sta...

Page 35: ...n they are worn to a thickness of 32MM 1 26 in TIRES The two drive tires are pneumatic Check the tire pressure every 100 hours of operation Refer to the tire for recommended inflation pressure Check the tire lug nuts after the first 50 hours and every 500 hours of operation there after FORK TUBE PIVOT BOLT Check the fork tube pivot bolt and the two fork tube slide bolts every 100 hours These bolts...

Page 36: ...e vertical bars located at both rear corners of the sweeper MACHINE JACKING Empty the hopper and remove the main broom and side brooms before jacking the sweeper The sweeper can be jacked up for service at the designated locations Use a suitable forklift to raise the sweeper and lower it onto the jacks Always position the sweeper on a flat level surface The front jacking points are located behind ...

Page 37: ...in MAIN BROOM DIAMETER 304 8 mm 12 0 in MAIN BROOM LENGTH 965 2 mm 38 0 in SIDE BROOM DIAMETER 457 2 mm 18 0 in SWEEPING PATH WIDTH 1524 0 mm 60 0 in HOPPER WEIGHT CAPACITY 409 kg 900 lb HOPPER VOLUME CAPACITY 255 L 9 0 cu ft DUST FILTER AREA 5 6 sq m 60 0 sq ft EMPTY WEIGHT 272 kg 600 lb TIRES PNEUMATIC 136 mm x 464 mm 5 4 in X 18 3 in 35 ...

Page 38: ...Parts Manual PROPEL Striker 2840 Parts List PN 220876 Printed in USA 03 18 08 ...

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