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XI.  Fire Hazards -

Read Before Installing and  Operating

  Do not use this product to collect other types of dust or flammable vapors.

  Fire or explosion may occur!

     Never collect sparks from a bench grinder into a wood dust collector.

     Never introduce sparks or sources of ignition into the dust collector.

     Personnel should keep at least 20 feet away from unit.

     Check dust bin frequently and before leaving the shop for smoldering material.

  Keep portable Fire Extinguishers handy.

     The ABC type (dry chemical) is generally a good choice for small wood shops.

     Additional information on portable extinguishers can be found in NFPA 10 (Standard for Portable Fire Extinguishers).

  Be especially careful with sanding units. They can produce concentrations of dust in the combustible range. Make

certain enough air volume is at the suction point to capture all the particulate generated.

   This high air volume will dilute the mixture below the lower limit of flammability. Be careful not to generate sparks into

the sanding dust.

     Empty dust bin and clean filter often, especially when sanding.

     Don’t overload woodworking equipment, especially sanders. Excessive frictional heat can spontaneously ignite dust.

  Sparks can be generated in several ways:

     High-speed sanders and abrasive planers may strike foreign material

     Saws and edgers may strike foreign material and create a red hot metal fragment.

     Knots in hardwood can create frictional sparks.

     Tramp metal when drawn into the collector can spark against ductwork.

     Check wood stock for old nails and screws which can create red hot metal fragments.

  Avoid using excessively large wood waste storage bins.

  Always check storage bins for smoldering material before leaving for the day.

  Electrically ground all equipment and ducting. Static sparks can ignite wood dust. (Avoid using PVC drainpipe)

  Don’t allow accumulation of layers of fine dust on horizontal surfaces. (Especially overhead lights, electrical boxes,

and fuse panels which can ignite dust)

Oneida Collectors are designed for WOOD DUST only!!

  Wood shaping and cutting processes generate wood chips, shavings, and dust. These materials are considered

combustible. Air borne wood dust below 420 microns in size (.017 of an inch) in certain concentration ranges when

ignited can deflagrate (burn quickly).

  An ignition source such as a spark, or ember, can ignite a dust mixture resulting in an expanding flame front, which

can cause an explosion if tightly contained. A disturbance that raises a cloud of accumulated fine dust can raise additional

dust clouds, which can cause a series of explosions that can level an entire building. 

Until this type of fire has been

witnessed, it is difficult to believe the devastation. This type of fire is rare but worth safeguarding against.

  The best way to avoid a wood shop fire is to keep the shop clean. A shop ankle deep in dust with layers of fine dust

everywhere is an accident waiting to happen. A good dust collection system reduces overall fire hazards but also adds

new concerns. A fire hazard is still present. Combustible material is now in the dust collector and storage container.

It is the buyer’s responsibility to follow all applicable federal, state, local, OSHA, NFPA, or authorities having

jurisdiction codes and regulations when installing and operating this dust collector.

Fire Marshalls may want the unit located outside of the building. If the collector is located inside the facility,

controls such as spark detection, suppression, or explosion venting may be required.

Most local jurisdictions consult or adopt NFPA ( National Fire Protection Agency) codes. However, other codes

may apply. Local codes may vary from jurisdiction to jurisdiction.

NFPA 664 Code book, “Standard for the Prevention of Fires and Explosions in Wood Processing and Woodworking

Facilities”, applies to woodworking operations that occupy areas of more than 5,000 sq. ft. or to areas where

dust producing equipment requires an aggregate dust collection flow rate of more than 1500 cfm (Cubic Feet

per Minute). This exempts some small operators from the NFPA code 664, but other codes may apply in your

jurisdiction. Consult your local Fire Marshall for help. Additional information can be found in NFPA Code Book

664.

The following points are worth heeding:

O.A.S. 2008

c

5 - 7.5 HP Direct Drive Owner’s Manual

The customer assumes the responsibility for contacting their insurance underwriter with regard to specific

application requirements of explosion venting or if additional fire protection and safety equipment may be

required.

14

Summary of Contents for XXK050100

Page 1: ...5 7 5 HP Direct Drive Cyclonic Dust Collectors Oneida Air Systems Inc 1001 West Fayette St Syracuse N Y 13204 Phone 1 800 732 4065 315 476 5151 Fax 315 476 5044 www oneida air com Owner s Manual 10_08...

Page 2: ...l before installing or operating system I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 System Start Up Information Direct Drive Configurations Gene...

Page 3: ...troyed motors due to improper wiring or incorrect installation Caution The Dust Collector Fan Blower is heavy Handling and installation should always be performed by experienced and trained personnel...

Page 4: ...water gauge whichever comes first Never allow gauge to reach 5 XXK050100 1 phase XXK070300 3 phase 9a 0 1 2 3 4 5 INCHES W C 8a 8b 8c 8e 8d 7 5 hp Direct Drive System XXK070300 3 phase 1 Motor Blower...

Page 5: ...tion Class F4 Voltage 208 230 460 Amperage 19 6 18 4 9 2 Made in U S A Integral Fan Blower 7 5hp 2 Pleated Cartridges 260 sq ft Spun Bonded polyester BIA ZH1 487 test Rated C Captures 99 99 of test ma...

Page 6: ...IV Dimensions O A S 2008 c 5 7 5 HP Direct Drive Owner s Manual 5 10 031 I D 7 64 I D 1 25 Flange 52 25 82 or 106 for Twin Drum 60 134 25 or 158 25 33 Approx 100 33 56 105 or 129 122 or 146...

Page 7: ...nt B Back Requires Fork Truck for installation 1 Bolt stand together laying down Orient square cross brace 7 Cross brace 6 must be oriented to face plenum Note There will be NO lower brace on front so...

Page 8: ...sher on bolt then attach hex nut Tip the fan housing and cone upright The system is very top heavy Cyclone Inlet and Fan Blower are independent Filters can be to the right or left of the unit 7 Bolt F...

Page 9: ...nnector is air tight or motor damage could result Stay clear of fan exhaust while collector is operating Collector Hose Clamp Hose Clamp Flex Hose Dust Bin 6 7 Attach the ductwork from the woodworking...

Page 10: ...shown on the nameplate for all other motors Do not use protection with larger capacities than recommended Three phase motors must have all three phases protected 2 Cleanliness Keep both the interior...

Page 11: ...nclip and carefully empty dust bin All steps should be done with a dust mask and eye protection and System off 1 Compressed air from outside Blast air along pleats of the filter at about a 20 angle Bl...

Page 12: ...ound Connect house ground wire to green chassis screw in motor wire housing box Motor Wire Box Green Chassis Screw Top View Outlet Inlet 1 Blue 8 Red J Brown 5 Black Power Line 1 Tie together and insu...

Page 13: ...g across the Line Starters Nema Type 1 Enclosure with Start Stop in cover and class 10 overload Industrial switches can also be purchased through your local electrician Due to varying electrical codes...

Page 14: ...pe too small a hood port or too small a branch line See branch line diameter chart in ductwork guide Be sure that your filters are clean See filter cleaning directions Filters filling with large chips...

Page 15: ...low 420 microns in size 017 of an inch in certain concentration ranges when ignited can deflagrate burn quickly An ignition source such as a spark or ember can ignite a dust mixture resulting in an ex...

Page 16: ...idental contingent special or consequential damages arising from the use of our product Oneida Air Systems does not warrant or authorize use of wood dust collectors for other purposes This includes wo...

Page 17: ...e to the port labeled on the back of the pressure gauge 5 Make sure the tubing is not crushed or kinked along its entire length cut shorter if necessary 4 When the gauge rises to 3 it s time to clean...

Page 18: ...3600 RPM motors are to be relubricated every 5500 hours Table 1 Service Conditions Table 2 Lubrication Interval Multiplier Per Baldor specifications add 30 ounces 8 4 grams of Mobil Polyrex grease by...

Page 19: ...per must be installed by a licensed electrician The jumper is not required if you are using 3 phase power Remove the blank plate and install the start stop pushbutton into the starter cover You must m...

Page 20: ...ntrol circuit Most OAS Starters are shipped with 240v coils Plug the Start Stop Push Button Assembly into keyed receptacle As shown below Run power to the starter and from the starter to your motor Se...

Page 21: ...t Install this Jumper for Single O Using the Same Gauge Wire Sized Connected to L1 L2 Omit this Wire for Single O Move this Wire to L2 for Single O Note Select Size of Fuse or Circuit Breaker Per Arti...

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