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NCP1219PRINTGEVB

http://onsemi.com

26

Most of the losses on the board are on the main switch,

transformer, secondary rectifier (D12) and secondary
snubber resistor (R18). The main switch losses are
dominated by on state conduction losses, but the aluminum
heat sink reduces the power dissipation in the device. High
peak currents during the load step create heating in the
transformer, as seen in Figures 40 and 42. The losses in D12
during load step conditions are shown in the lower
right

hand corner of the board in Figures 40 and 42. The

heat spreading from D12 can also be seen on the bottom side
of the board. The secondary snubber is designed to prevent
overvoltage stress on the secondary rectifier. The power
dissipation in R18 occurs at high line conditions when the
snubber acts to clamp the voltage on the diode, as seen in the
upper right hand corner of the board. At low line, DSS mode
is active and the power dissipation in the controller and the
series HV resistors (R41 and R42) can be seen in Figure 41.

Summary

A 30 W (48 W) converter is designed and built using the

flyback topology. The converter is implemented using the
NCP1219. The average load efficiency is measured above
83.5% over the complete operating range.

The standby input power is measured below 1 W under

universal mains operating ranges. The low standby power is

achieved using a forward auxiliary winding with DSS
operating at low line conditions only. The converter
complies with Energy Star 2.0 EPS requirements.

The converter provides excellent transient response by

minimizing overshoot, undershoot, and recovery time.
Output voltage ripple is measured at 16 mV. Phase margin
and crossover frequency are measured at 60

° 

and 1.3 kHz,

respectively.

This evaluation board is designed to demonstrate the

features and flexibility of the NCP1219. This design is a
guideline only and does not guarantee performance for any
manufacturing or production purposes.

References

1. Basso, Christophe P. Switch

Mode Power

Supplies SPICE Simulations and Practical
Designs. 1st ed. New York, NY: MacGraw Hill.

2. Pressman, Abraham I. Switching Power Supply

Design. 1st ed. New York, NY: MacGraw Hill.

3. PWM Controller with Adjustable Skip Level and

External Latch Input Datasheet NCP1219,
www.onsemi.com.

Summary of Contents for NCP1219PRINTGEVB

Page 1: ...W output with transient capability of 48 W as defined in Figure 1 Figure 1 Transient Output Current Specification time ms Output Current A 0 92 A 2 0 A 1 25 A 700 ms 300 ms The system has a low voltag...

Page 2: ...10 R15 10 Q3 open R20 open R30 open R1 4 75M R2 4 75M MMSD914T1G C18 open C14 470pF 250V R18 100 D12 MUR420RLG R33 8 06k Q6 2N7002L R34 1k R35 10K C1 0 22mF 275V 1 2 HS1 ZD2 open Q5 SPA07N65C3 SGND JP...

Page 3: ...CCM the secondary RMS current is minimized reducing the requirements on the transformer and output capacitor For the evaluation board design with a transition occurring at Iout 1 6 A the primary induc...

Page 4: ...ating factor of 0 8 to PIV the minimum breakdown voltage of D12 must be greater than 173 V An MUR420 200 V ultrafast rectifier is selected The power dissipated in the secondary diode Pd is approximate...

Page 5: ...ircuitry to prevent the converter from entering DSS mode during the standby conditions Figure 3 shows this configuration The voltage is supplied by the auxiliary winding through a series diode Figure...

Page 6: ...the startup circuit is charging CCC The increased bulk voltage is given by Equation 23 Vbulk PDSS ICC3 Istart Rbulk eq 23 where PDSS is found by rearranging Equation 22 and using the RqJA measured abo...

Page 7: ...en the primary and secondary side of the converter The collector of the optocoupler is connected to the FB pin of the NCP1219 closing the feedback loop as shown in Figure 8 Figure 8 Feedback Network V...

Page 8: ...he TL431 and an optocoupler The tool takes system level inputs from the user such as bulk input voltage output voltage output current and controller switching frequency A screenshot of the parameter c...

Page 9: ...tool based on the power stage response optocoupler pole location and the type 2 compensation design The user can check the frequency response at various input voltages and load conditions to verify s...

Page 10: ...he zero frequency fz is calculated using Equation 29 fz fC k eq 29 The zero frequency is set to 240 Hz The bandwidth of the optocoupler can be used to set the pole location of the compensation network...

Page 11: ...10 20 30 70 200 160 120 80 40 0 40 80 120 160 200 PHASE Mag dB PM 60 fC 1 3 kHz Skip Mode for Reduced Standby Power Dissipation The NCP1219 employs an adjustable skip level that reduces input power i...

Page 12: ...ause audible noise On the other hand when the board is operating in standby mode and the load is very low a higher skip threshold minimizes the number of switching cycles per skip cycle This reduces s...

Page 13: ...36 The resulting sense voltage is 1 13 V Under high line conditions the desired overpower output current is 2 5 A 60 W Calculate the sense voltage associated with the desired output power using the sa...

Page 14: ...HV R10 VCC VHOUT Latch Protection The latching fault protection offered by the NCP1219 can also be used to implement other convenient board level protection functions besides the overvoltage protectio...

Page 15: ...ted using 2 oz copper During the layout process care was taken to 1 Minimize trace length especially for high current loops 2 Use wide traces for high current connections 3 Use a single ground connect...

Page 16: ...NCP1219PRINTGEVB http onsemi com 16 Figure 30 Layer 1 Top Figure 31 Layer 2 Bottom...

Page 17: ...en copper and soldermask The layout files may be available Please contact your sales representative for availability Design Validation The top and bottom view of the board are shown in Figures 32 and...

Page 18: ...C0G2J472J Yes Yes C14 1 Capacitor Ceramic Through Hole 470 pF 250 V 10 Radial TDK FK18C0G2E471J Yes Yes C15 1 Capacitor Electrolytic 1000 uF 35 V 20 Radial United Chemicon EKZE350ELL102MK25S Yes Yes C...

Page 19: ...Resistor SMD 1 4 MW 0 01 SM 1206 Vishay CRCW12061404FN Yes Yes R6 1 Resistor SMD 10 W 0 01 SM 1206 Vishay CRCW120610R0FN Yes Yes R9 1 Resistor Through Hole 20 W 0 01 Axial Yageo MFR 25FBF 20R0 Yes Yes...

Page 20: ...www epcos com 3 ICE Components can be ordered at http www icecomponents com 4 Infineon components can be ordered at http www infineon com 5 Kemet components can be ordered at http www kemet com 6 TDK...

Page 21: ...cause the forward auxiliary winding voltage is less than that required to maintain VCC greater than VCC MIN A portion of the standby input power is due to the startup circuit As the input voltage incr...

Page 22: ...kes of noise that are due to the switch transitions Figure 37 Output Voltage Ripple at High line and Full Load If the output ripple is observed on a longer time scale a component of the NCP1219 freque...

Page 23: ...n Figure 39 The output response to the load step is measured as 150 mV and recovery occurs in less than 5 ms Response to the transient load condition confirms the results of the loop stability analysi...

Page 24: ...Figures 40 through 43 show several images of the board during a continuous load step as described in Figure 1 Images include top and bottom layers at low and high line All images were taken in open ai...

Page 25: ...p onsemi com 25 Figure 42 Thermal Image of the Top of the Board at High Line During a Continuous Load Step Condition Figure 43 Thermal Image of the Bottom of the Board at High Line During a Continuous...

Page 26: ...0 W 48 W converter is designed and built using the flyback topology The converter is implemented using the NCP1219 The average load efficiency is measured above 83 5 over the complete operating range...

Page 27: ...inutes and start the integration cycle 20 Measure VOUT standby using the corresponding multimeter Record the results in Table 5 Verify it is within the limits of Table 4 21 Measure and the integrated...

Page 28: ...ble 4 DESIRED RESULTS Input Voltage IOUT For 115 Vac 60 Hz input 70 mA 7 V VOUT standby 8 V 70 mA PIN 1 W IOUT specified in Table 3 VOUT 24 0 2 V 25 50 75 100 havg 83 5 For 230 Vac 50 Hz input 70 mA 7...

Page 29: ...ication by customer s technical experts SCILLC does not convey any license under its patent rights nor the rights of others SCILLC products are not designed intended or authorized for use as component...

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