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F3SP-U5P-TGR

 

 

User's manual

 

 

 

 9  

4  PRECAUTIONS AND INSTALLATION CRITERIA. 

 
The safety products used must be suitable for the required application, 
and other influences must be also taken into account such as a room 
temperature, electromagnetic interference, intense light sources etc. 
Please refer to the manual for specification or contact the manufacturer for 
details. 

4.1 

CALCULATION OF THE MINIMUM INSTALLATION DISTANCE. 

The safety distance ‘S’ must be sufficient to guarantee that the dangerous 
area cannot be reached by the operator up to the moment in which the 
machine with moving part stops. The safety distance must be calculated 
according EN999 (European Standards. Safety of Machinery – The 
positioning of protective equipment in respect of approach speeds of part 
of the human body). 

Using EN 999 formula: 

 

S = ( K * T ) + C 

 

= safety distance. 

= T1 + T2 

 

whereas  T1 = machine response time in seconds. 

 

T2 = unit response time in seconds including Safety sensor response time. 

= 1600 mm/s (speed of the body approaching the dangerous area). 

= additional distance depend on resolution of SLC and applicable standard. 

 

1)  Multiple separate beams (EN999, clause 6.1.4) 
 

  K = 1600 mm/s 
  C = 850 mm 
 

Heights recommended 

in EN999 

4 Beams 

3 Beams 

2 Beams 

Heights of 1

st

 ray 

300 mm 

300 mm 

400 mm 

Heights of 2

nd

 ray 

600 mm 

700 mm 

900 mm 

Heights of 3

rd

 ray 

900 mm 

1100 mm 

 

Heights of 4

th

 ray 

1200 mm 

 

 

 

2)  Single height beam (EN999, clause 6.1.5) 
 

Where the risk assessment allows the use of a single beam, the following values can be used 
 
K = 1600 mm/s 
C = 1200 mm 
 
The height of beam from the ground or reference plan: 750mm (EN 999) 
 

Summary of Contents for F3SP-U5P-TGR

Page 1: ...F3SP U5P TGR Series Single Beam Safety Control Unit Safety Level 4 USER S MANUAL Cat No E06 EN 01 USER S MANUAL Single Beam Safety Control Unit Safety Level 4 F3SP U5P TGR Series Cat No E06 EN 01...

Page 2: ...F3SP U5P TGR User s manual Cat No E06 EN 01 F3SP U5P TGR series Single beam safety control unit safety level 4 from 1 to 4 pairs of photocells E3FS USER S MANUAL...

Page 3: ......

Page 4: ...336 EEC Machinery Directive 89 392 EEC IEC 61496 1 1997 IEC 61496 2 Ed 2 IEC 2001 CDV draft8 DIN V VDE 0801 1990 and amendment A1 1994 EN 61000 2 3 4 5 6 EN 55022 1994 DIN EN 60204 1 1993 EN 50178 19...

Page 5: ...NCES ON THE TERMINAL BOARD 11 5 2 PINOUT TOP VIEW 12 5 3 WIRING EXAMPLE 13 6 ALIGNMENT PROCEDURE 15 7 OPERATING PROCEDURES 16 7 1 DIP SWITCHES CONFIGURATION 16 7 2 CONFIGURATION OF THE NUMBER OF PHOTO...

Page 6: ...our laboratories indicating the detected failure and the operation period Avoid touching the protective cover of the safety sensors with the hands in order to prevent dust and or grease build upon th...

Page 7: ...unit and safety PES The control unit does not contain parts subject to maintenance The presence of a limb or an object interrupting one of the safety PESs will open the safety outputs and consequentl...

Page 8: ...eduction of the safety level This precautions have to be considered carefully The muting and override function is available by simply connecting the F39 A11 muting lamp or similar yellow bulb type lam...

Page 9: ...ctively By pressing the TEST button opening of the contact this simulates the interruption of one or more safety PESs This operation makes the machine stop so the system checks can be made according t...

Page 10: ...e positioning of protective equipment in respect of approach speeds of part of the human body Using EN 999 formula S K T C S safety distance T T1 T2 whereas T1 machine response time in seconds T2 unit...

Page 11: ...ES In case that reflective surface exist the distance must be sufficient to avoid the possibility of passive reflections Top View Object TX bar RX bar A A 2 2 2 2 reflective material reflective materi...

Page 12: ...emitters TX of PES 1 and 2 Connect Vs wires pin 1 of connector to terminal 17 and 0V wires pin 3 of connector to terminal 18 19 20 Sending test signal to emitters TX of the safety PES 1 and 2 Connect...

Page 13: ...F3SP U5P TGR User s manual 12 BREAK GUARD FTC 4 FTC 3 FTC 2 FTC 1 5 2 PINOUT TOP VIEW...

Page 14: ...10 11 12 13 14 15 16 MAIN SUPPLY 24 VDC EXTERNAL FUSE F39 A11 T E S T N C S T A R T N A GND Muting sensor contatcs N O F3SP U5P TGR PIN Assignment Safety output 2 Safety output 1 E3FS Transmitter E3FS...

Page 15: ...with an outer fuse having a nominal interruption current equal to 1 A The TEST and RESET pushbuttons must be positioned in such a way that the operator can see the protected area when he restarts or...

Page 16: ...n Wait for the control unit to carry out the initial tests At the end of this operation the unit indicates the right alignment with the guard led green on Carry out all the checks described in the fin...

Page 17: ...with the following configuration Automatic reset all four sensors in muting the maximum duration of the muting is of sixty seconds infinite muting duration this feature must be used carefully because...

Page 18: ...it will not be recognised and the muting function will not be enabled Once enabled if the indicator develops a fault or is removed without first disconnecting the unit s power supply it will signal a...

Page 19: ...ensor before the new material has reached the first sensors In the previous page an installation example of a protection arranged on a conveyor is drawn it must allow the passage of package 1 preventi...

Page 20: ...ct of B2 24 VDC F3SP U5P TGR terminals 9 MUTE A 8 MUTE B D L v 11 MUTE C 10 MUTE D Application with two muting sensors passage permitted only for package 1 A S B d1 D Muting sensor connection contact...

Page 21: ...uting request is accepted it depends on the parcel speed dmax cm v m s 3 s 100 This distance must not allow to activate both sensors and the muting with the accidental passage of a person Application...

Page 22: ...in the off positions sensors S1 and S2 are controlled by the muting A and B inputs while sensors S3 and S4 are controlled by the muting C and D inputs His configuration makes other applications be po...

Page 23: ...can see the protected area when he carries out restart test or override operations The F39 A11 muting lamp must be positioned in a place where it can be seen from any operative point If the muting se...

Page 24: ...By starting the override function it will be possible to carry out this operation 7 5 STARTING THE OVERRIDE FUNCTION Switch off the control unit Make sure that the TEST and RESET buttons are connecte...

Page 25: ...in for a period of no longer than 60 s otherwise the muting function is switched off This mechanism is optional and can be deactivated when the control unit is set up see page 13 c For the cases in wh...

Page 26: ...N LED if switched on in GREEN the barrier is working regularly and there are no detected obstacles in this condition the safety outputs are closed The Unit include a simple diagnostic indications on t...

Page 27: ...each photocell By opening the test contact check that the safety relays are opened red LED switched on and machine under test stopped Make sure that the access to the machine dangerous areas is not po...

Page 28: ...a possible easy access to the inner parts Trouble that cause voltage interruption on power supply may cause temporary openings of the outputs that are not damaging in any case the safety work of the b...

Page 29: ...5 to 95 not condensing Output contacts 2 NO 250 Vac 2 5 A max Switch capability 1 500 VA 180W Electrical life expectance 100 000 op minimun at 1 800 oprs hr Operative distance according to the type of...

Page 30: ...F3SP U5P TGR User s manual 29 13 OVERALL DIMENSIONS Control unit F3SP U5P TGR...

Page 31: ...F3SP U5P TGR User s manual 30 14 NOTE...

Page 32: ......

Page 33: ...No rev MANUFACTURER TECHNO GR s r l Via Torino 13 15 10046 Poirino TO ITALY Tel 39 011 9452041 FAX 39 011 9452090 GENERAL AGENCY OMRON EUROPE B V SENSOR BUSINNES UNIT Carl Benz Str 4 71154 Nufringen...

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