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SECTION 4

Troubleshooting

This section describes the troubleshooting procedure and possible errors and remedies when the E5ZE is not operating prop-
erly. When performing troubleshooting follow the order in which information is provided in this section.

4-1

Troubleshooting Procedure

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2

Communications Errors

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3

Temperature Sensing Errors

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4

Temperature Control Errors

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-5

Output Errors

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6

HB Alarm and HS Alarm Errors

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Summary of Contents for E5ZE

Page 1: ...E5ZE Multipoint Temperature Controller Operation Manual Catalog No H076 E3 1 ...

Page 2: ...ans word and is abbreviated Wd in documentation in this sense The abbreviation PC means Programmable Controller and is not used as an abbreviation for any thing else Visual Aids The following headings appear in the left column of the manual to help you locate different types of information Note Indicates information of particular interest for efficient and convenient operation of the product 1 2 3...

Page 3: ...TION 3 Functions 29 3 1 Data Configuration 30 3 2 I O Settings 31 3 3 Set Point and Process Value 32 3 4 Alarm Output Settings 33 3 5 Output Limitations 35 3 6 Ramp 36 3 7 Control Adjustments 37 3 8 Control Method Selection 39 3 9 Heating and Cooling Control 41 3 10 Heater Burnout Detection 42 3 11 SSR Failure Detection 44 SECTION 4 Troubleshooting 47 4 1 Troubleshooting Procedure 48 4 2 Communica...

Page 4: ...e Controller Be sure to read the Precautions section Precautions provides precautions for installing and using the E5ZE Section 1 provides information on the system configuration component names and functions Section 2 describes the installation and wiring procedures necessary before operating the E5ZE Section 3 describes each of the E5ZE functions Section 4 describes the troubleshooting procedure...

Page 5: ...this section is important for the safe and reliable application of the E5ZE Multipoint Temperature Controller You must read this section and understand the information contained before attempting to set up or operate an E5ZE Multipoint Temperature Controller 1 General Safety Precautions xii 2 Operating Environment Precautions xii 3 Application Precautions xii ...

Page 6: ...them from inductive noise Caution Separate the E5ZE from devices generating a strong high frequency such as high frequency welding machines or devices that generate surge Caution Do not operate the E5ZE in the following locations Locations subject to exposure to water oil or chemicals Locations subject to corrosive or flammable gases Locations subject to temperatures or humidity outside the range ...

Page 7: ...r burning Caution Always use the power supply voltage specified in the manual An incorrect volt age may result in malfunction or burning Caution Confirm that no adverse effects will occur in the system before attempting to per form a hardware test Insufficient confirmation may result in unexpected opera tions Caution Make sure that all the E5ZE set values are suitable for the controlled system Uns...

Page 8: ...omponents a standard system configuration and the functions of the E5ZE Refer to Section 2 Preparations and later sections for details on functions and their applications 1 1 Component Names and Functions 2 1 2 System Configuration 4 1 3 Main Functions 5 ...

Page 9: ... auto tuning is being executed RD Lit when the E5ZE is receiving command data SD Lit when the E5ZE is sending response data CH0 to CH7 Lit for the control points for which the corresponding control outputs are ON Not lit for Current Output Models H0 to H7 Lit for the control points for which the corresponding heating outputs are ON Not lit for Current Output Models C0 to C7 Lit for the control poi...

Page 10: ...rews Refer to 2 6 Wiring CT Inputs and Control Alarm Outputs for details on wiring procedures The CONTROL connector is used to connect the control output and memory bank designation input contacts Use E5ZE CBL Connecting Cables to connect to the Connector Terminal Conversion Unit XW2B 20G5 for M3 5 ter minal screws or XW2B 20G4 for M2 4 terminal screws Refer to 2 6 Wiring CT Inputs and Control Ala...

Page 11: ...or Terminal Conversion Unit XW2B 20G5 4 Connector Terminal Conversion Unit XW2B 20G5 4 Connector Terminal Conversion Unit I O Blocks E5ZE Use the specified cables and wiring devices to prevent malfunctions or acci dents caused by incorrect wiring The connection between the communications connector and the host device differs according to the communications interface used Refer to the E5ZE Multipoi...

Page 12: ... on the model The control period and direct reverse operation can be specified us ing the set values A maximum of 2 alarm outputs are possible There are 12 alarm modes that can be set for each alarm output according to set values The outputs are compre hensive output for all control points The output values are limited by the following 2 limiters Output limiter Output change rate limiter If an out...

Page 13: ...switched between ON OFF control and the normal 2 PID control with 2 degrees of freedom Manual operation is also possible The memory banks store different sets of set values for the control points There are 8 memory banks for each control point Memory banks allow the set values for a control point to be changed as a group rather than resetting them individu ally Use the external contact inputs or c...

Page 14: ...lector 12 2 3 2 INPUT Selector 12 2 3 3 FUNCTION Switch 13 2 4 Installation 15 2 4 1 External and Panel Dimensions 15 2 4 2 Mounting 16 2 5 Power Supply and Input Wiring 17 2 5 1 Terminal Block 17 2 5 2 Wiring 17 2 5 3 Terminal Arrangement 18 2 5 4 Power Supply 18 2 5 5 Ground 18 2 5 6 Thermocouple Input 19 2 5 7 Platinum Resistance Thermometer Input 19 2 6 Wiring CT Inputs and Control Alarm Outpu...

Page 15: ...Casing B Yes Note 1 The E53 E8Q Voltage Output Unit or the E53 E8C Current Output Unit can be used with the E5ZE The E53 E8Q Voltage Output Unit and the E53 E8C Current Output Unit are sold separately 2 The heater burnout and SSR failure detection function of the E5ZE will be invalid if the heating side control output of the E5ZE is current output 3 The E54 E8CT CT Input Unit is required for the h...

Page 16: ...es Thermocouple E5ZE 8VQH D1TCB 24VDC 8 Yes Heating and Cooling Voltage Yes Platinum resistance thermometer E5ZE 8VQH D1PB 24VDC 8 Yes Heating and Cooling Current No Thermocouple E5ZE 8VCA D1TCB 24VDC 8 Yes Heating and Cooling Current No Platinum resistance thermometer E5ZE 8VCA D1PB 24VDC Model Number Legend E5ZE 8 1 2 3 4 5 6 7 1 Control Point 8 8 2 Control Method A Standard control V Heating an...

Page 17: ...nit Output Unit E53 E01 for RS 232C E53 E04 for RS 422 RS 485 E54 E8CT E53 E8Q for voltage output E53 E8C for current output or Use this CT input unit in combination with the E53 E8Q voltage output unit or Tighten the screws through the holes marked with a black dot to the fixing studs of the E5ZE Mounting Position of I O Units Communication Unit CT Input Unit Output Unit Connector Communication U...

Page 18: ...casing 4 Mount the Units in the same manner as the model without casing 5 Fix the connector to the case using the connector fixing screws with a torque of 0 34 to 0 39 N m 6 Replace the casing in its original position using six casing fixing screws Casing securing Case Casing Remove the casing after removing the casing fixing screws 6 pcs Casing securing Identification label for connector CT INPUT...

Page 19: ...more than one E5ZE Multipoint Temperature Controller is being used with RS 422 or RS 485 communications set a different unit number for each E5ZE The selector settings 0 to F correspond to unit numbers 00 to 0F The factory setting of 0 corresponds to unit number 00 2 3 2 INPUT Selector UNIT INPUT Set the INPUT selector according to the type of temperature sensor connected to the E5ZE The selector ...

Page 20: ...00 bps Pin 1 Pin 2 The factory setting is 9 600 bps pin 1 ON pin 2 OFF Pin 3 is used to set the memory bank designation method Memory bank designation Communications Contact inputs Pin 3 The factory setting is for communications pin 3 OFF When contact inputs are used to switch memory banks the specified memory bank will be used for all control points Pin 4 is used to specify when an E5ZD SDL Setti...

Page 21: ...ot automati cally change so make sure to reset the temperature using the following proce dure 1 2 3 1 Initialize the setting data 2 Recalculate the data according to the following conversion formula and re set the control data within the setting range value in F 1 8 x value in C 32 3 Store the settings in memory Pins 3 4 5 and 8 are used to change the operation mode E5ZE operation mode Control mod...

Page 22: ...2 4 Section Installation 15 2 4 Installation 2 4 1 External and Panel Dimensions Serial Communications Model E5ZE 8 D1 B DeviceNet Interface Unit mm Mounting Hole Dimensions Four M4 Four M4 ...

Page 23: ...lat washers and tighten to a torque of 0 43 to 0 58 N m 4 4 to 5 9 kgf cm Do not mount the terminal block with the connectors facing upwards Doing so may cause measurement errors Secure the mounting bracket using the screws provided according to the ap propriate mounting method Tighten to a torque of 0 43 to 0 58 N m 4 4 to 5 9 kgf cm Mounting Models Secure the mounting bracket Mounting screws 4 x...

Page 24: ... number and serial number are the same as those of the terminal block Accuracy cannot be guar anteed for a Unit that has been connected to a terminal block with a different lot number and serial number 2 5 2 Wiring Always turn OFF the power supply before performing any wiring Be sure to check polarity when connecting the power supply and temperature sensor Wire the power supply cables separately f...

Page 25: ...hows the arrangement of terminals on the terminal block Thermocouple Platinum Resistance Thermometer 24 VDC 24 VDC ch 0 ch 1 ch 2 ch 3 FG Don t use Don t use Don t use ch 4 ch 5 ch 6 ch 7 Don t use Don t use Don t use ch 0 ch 1 ch 2 ch 3 FG Don t use ch 4 ch 5 ch 6 ch 7 Don t use 2 5 4 Power Supply The power supply specifications are as follows 24 VDC 20 4 to 26 4 VDC 15 W 20 max Use a power suppl...

Page 26: ...ng platinum resistance thermometers to the terminal block When extending the input lead wires make sure that the conductor resistance is the same for the A terminal and two B terminals Connect a 100 to 200 Ω resistor between the A and B terminals of any unused control point and short circuit the two B terminals of any unused control point The process value for each control point that is not being ...

Page 27: ...le XW2B 20G5 4 Connector Terminal Conversion Unit CT0 to CT7 Wiring The following diagram shows the terminal arrangement for CT inputs when a XW2B 20G5 4 Connector Terminal Conversion Unit is connected Connect CT0 to CT7 to the CT inputs for control points 0 to 7 For example CT0 will detect heater burnout or SSR failure for the output of control point 0 Use the E54 CT1 or E54 CT3 Current Transform...

Page 28: ... Ter minal Conversion Unit 20 terminal M3 5 terminal block or an XW2B 20G4 Connector Terminal Conversion Unit 20 terminal M2 4 terminal block The terminal arrangement for outputs when an XW2B 20G5 4 Connector Ter minal Conversion Unit is connected is shown in the following diagram CONTROL Connector Terminal Block 21 22 20 The output specifications are shown in the following table Connect a load th...

Page 29: ...following diagram shows the terminal arrangement when the ALARM con nector is connected to an XW2B 20G5 or XW2B 20G4 Connector Terminal Conversion Unit In the diagram RL indicates a relay load Cooling control output Do not use these terminals with E5ZE 8A Standard Models Don t use Don t use Don t use Don t use Don t use Common Common Temperature controller error HS alarm HB alarm Alarm 2 Alarm 1 c...

Page 30: ...DC 12 VDC Alarm 1 Alarm 2 HB alarm HS alarm Temperature Controller error 0 1 2 3 4 5 6 7 Points Do not use terminals marked Don t use Doing so may cause the E5ZE or G7TC to malfunction G7TC OC08 I O Blocks cannot be used with E5ZE 8V Heating and Cooling Control Models Refer to the separate datasheets for details on precautions for the I O Blocks The following diagram shows an ALARM connector conne...

Page 31: ...imum cable length is15 m To extend the transmission path use the OMRON Z3RN RS 232C Optical Interface Use shielded twisted pair cable with a wire thickness of AWG28 minimum Use the following OMRON 25 pin D sub Connectors or equivalent Plug XM2A 2501 Connector Hood XM2S 2511 Hood Host device RS 232C Sym bol Pin Shield Pin Sym bol E5ZE LT1181CS or equivalent Line driver receiver The E5ZE s RS 232C c...

Page 32: ...erminating resistance Yes Pin 4 Pin 3 pins 3 and 4 No Pin 4 Pin 3 Interface pins 1 and 2 Pin 2 Pin 1 Set the terminating resistance at both ends of the transmission path including the host device If terminating resistance is to be set at devices other than the E5ZE make sure that the total terminating resistance value of the transmis sion paths is at least 100 Ω Wiring the Communications Terminal ...

Page 33: ...m max 6 mm max 10 4 mm 6 25 mm M3 x 7 2 screws with square washers Applicable wire size AWG14 to 20 Shielded twisted pair cable Length of exposed wire 6 to 7 mm RS 422 Wiring Host device Signal E5ZE Termi nal Signal Shield SN751177N or equivalent Communications DIP switch Terminating resistance E5ZE Termi nal Signal 6 8 V 51 k 51 k 4 7 k 4 7 k 5 V ...

Page 34: ...Network configurations and connection methods Refer to the E5ZE 8 DeviceNet Communications Manual H104 for details on DeviceNet communications applications Set the following parameters using the DeviceNet DIP switch Node addresses Baud rate E5ZE operation for DeviceNet communications errors DeviceNet DIP switch DeviceNet connector RS 232C auxiliary setting jack Node address Communications error op...

Page 35: ...wing diagram shows how the DeviceNet connector is wired Multi drop connections cannot be used Black V Blue CAN L Shield White CAN H Red V The number of E5ZE 8 D1 B DeviceNet Models with casing that can be connected to one DeviceNet Master Unit depends on the capability of the Master being used The maximum number of Units that can be connected to one Master is calculated according to the number of ...

Page 36: ... Control Period 31 3 2 4 Direct Reverse Operation 32 3 3 Set Point and Process Value 32 3 3 1 Setting Set Point 32 3 3 2 Reading Process Value 32 3 4 Alarm Output Settings 33 3 4 1 Alarm Modes 33 3 4 2 Alarm Temperatures 34 3 5 Output Limitations 35 3 5 1 Output Limiter 35 3 5 2 Output Change Rate Limiter 35 3 6 Ramp 36 3 7 Control Adjustments 37 3 7 1 Auto tuning 37 3 7 2 Manual Reset 39 3 8 Cont...

Page 37: ...tant Control period Alarm temperature Input shift value Manual reset value Output limit Ramp value Output change rate limit Dead band overlap band See note Cooling coefficient See note Fuzzy strength Fuzzy scale 1 Fuzzy scale 2 Memory Bank 7 Set Values Memory Bank 1 Set Values CH7 Control Point 7 Set Values Memory bank number Alarm mode Manual output value HB alarm HS alarm detection current value...

Page 38: ...N MB1 ON ON ON ON MB2 ON ON ON ON The dashed line indicates that the input is OFF 3 2 I O Settings 3 2 1 Input Type The E5ZE is available in models that can be used for thermocouple inputs or platinum resistance thermometer inputs The input type is set using the INPUT selector on the front panel of the Unit Re fer to 2 3 Setting Selectors and Switch for details on settings 3 2 2 Input Shift Set th...

Page 39: ...ult is 0 0 C or 0 0 F 3 3 2 Reading Process Value Read the process value using the Process Value Read RX command The pro cess value will be read for each control point If DeviceNet is used the values in the memory of the host device will be automat ically read The setting unit is used as the unit for the alarm temperature and current control temperature during ramp control as well as for the set p...

Page 40: ...rations of the alarm modes of the E5ZE Code Alarm mode Alarm output function Positive alarm temperature X Negative alarm temperature X 00 No alarms Always OFF default setting 01 Upper and Lower limit Alarm 02 Upper limit Alarm 03 Lower limit Alarm 04 Upper and Lower limit Range Alarm 05 Upper and Lower limit Alarm with Standby Sequence 06 Upper limit Alarm with Standby Sequence 07 Lower limit Alar...

Page 41: ...nditions the alarm mode is set to Lower limit Alarm with Standby Se quence the alarm output will only turn ON when the process value rises once above the alarm set value i e outside the alarm range and then drops back below it i e within the alarm range When the alarm output turns ON the standby sequence operation will be en ded The standby sequence will restart again however under the following c...

Page 42: ...will be equal to the output limits 3 5 2 Output Change Rate Limiter The change in output value during one sampling period approx 200 ms is lim ited by the output change rate limiter If the output value calculated by the E5ZE changes too quickly the actual output will be that allowed by the setting of the output change rate limiter and will gradually change until it reaches the calcu lated output v...

Page 43: ...change Ramp interval Ramp value Ramp time unit Time Set the change rate of the ramp interval in each memory bank The ramp value and the ramp time unit hour minute or second must also be set The setting range is 0 1 to 99 9 C or F divided by the ramp time unit The default is 0 0 i e the ramp function is disabled The ramp function will be used at the following times When temperature control is start...

Page 44: ...being executed A method of obtaining the characteristics of the controlled object the limit cycle method by causing the output value to fluctuate is used The application of the method however will vary depending on whether the deviation the dif ference between the set point value and the process value is greater or less than 100 C or 180 F when auto tuning is started Deviation 100 C or 180 F Devia...

Page 45: ...sponses for the temperature being controlled Refer to this table when setting PID constants manually PID constant Set point response Excessive value Oscillation Time Proportional Larger Decreases Decreases Long band Smaller Increases Increases Short Integral time Larger Decreases Decreases Long Smaller Increases Increases Short Derivative time Larger Decreases Increases Long Smaller Increases Decr...

Page 46: ...ional band Offset Time Time Manual reset value changed Output value Manual reset value after change 3 8 Control Method Selection 3 8 1 Manual Operation In manual operation the control output is operated with manually set output val ues Each control point can be switched to manual operation independently In manual operation set the output value through communications If manual operation is continue...

Page 47: ...f operation has been stopped Temperature control must be started with remote I O before manual operation can be started For further details refer to the E5ZE 8 Multipoint Temperature Controller DeviceNet Communications Manu al H104 3 8 2 ON OFF Control 2 PID control can be switched to ON OFF control by setting the proportional band P constant to 0 0 In ON OFF control hysteresis is used to stabiliz...

Page 48: ...he heating and cooling output when using proportional control Proportional output value Proportional output value Low temperature Set point High temperature Low temperature Set point High temperature Cooling control output Heating control output Dead band Cooling control output Heating control output Overlap band Process value Process value Dead Band Set Value 0 Dead Band Set Value 0 If the dead b...

Page 49: ...g coefficient setting range is 0 0 to 10 0 The default is 1 0 If the cooling coefficient is set to 0 0 the cooling control output value will be 0 3 10 Heater Burnout Detection Leads connected to CT terminal Heater power line Heater burnout is detected using the following method 1 2 3 1 Connect the Current Transformer CT for the control point to the corre sponding terminal on the CT input terminal ...

Page 50: ...al current being applied by reading the values for the heater current and the SSR leakage current If the difference between normal heater current and heater burnout current is small the detection function will not operate properly For reliable detection use a heater that will give a current difference of at least 1 0 A for heaters that are less than 10 0 A and at least 2 5 A for heaters that are 1...

Page 51: ...ht The CT can also detect contact weld in relay Operating Conditions Set the control point for which the HS alarm is to be used The factory setting is for the HS alarm to be disabled for all control points The HS alarm is set by executing the HB Alarm HS Alarm Effective Control Point Setting WU com mand If DeviceNet communications are being used set the HS alarm with FINS messages Set the SSR leak...

Page 52: ...rm will not operate until auto tuning is completed If the default preset SSR failure current value 0 5 A is used obtain the SSR failure detection current from the following formula SSR failure detection current Normal SSR leakage current 2 For example if the normal SSR leakage current value is 1 0 A the SSR failure detection current is as follows SSR failure detection current 1 0 2 2 0 A Heater 1 ...

Page 53: ... the E5ZE is not operating prop erly When performing troubleshooting follow the order in which information is provided in this section 4 1 Troubleshooting Procedure 48 4 2 Communications Errors 49 4 3 Temperature Sensing Errors 51 4 4 Temperature Control Errors 53 4 5 Output Errors 55 4 6 HB Alarm and HS Alarm Errors 57 ...

Page 54: ... ing to the system c Wiring Check that the terminals and connectors are wired together correctly Check that the terminal block wiring is correct Check that the polarity of each wire connected to the E5ZE is correct Check if any wire is disconnected Check if a wire or cable is cut or short circuited Check that the wiring reduction devices connected to the E5ZE are the correct designated ones d Comm...

Page 55: ...h RS 232C communications The number of E5ZE Units that can be connected to the host device for RS 422 or RS 485 communications is 16 max Transmission path is too long The transmission path must be within the permissible range The maximum RS 232C transmission path is 15 m The maximum RS 422 or RS 485 transmission path is 500 m in total Same unit number has been assigned more than once on the same t...

Page 56: ...host device receives a response and sends a command is too short The interval between the time the host device receives a response and sends a command must be 20 ms minimum Program of the host device is incorrect Correct the program Check the command with the line monitoring function Run a sample program with the host device Settings Unit numbers set with the selectors are different from those set...

Page 57: ...tance of the conductors for the 3 terminals is different from the resistance of the temperature sensor connected to the E5ZE Use conductors that are the same in resistance for the two B terminals and the A terminal Installation Noise is affecting the E5ZE Separate the E5ZE from the source of the noise Connect a surge absorber or noise filter to the device generating the noise Inductive noise gener...

Page 58: ...terminals of the E5ZE thermocouple input model have been short circuited Connect a thermocouple to the temperature sensor input terminals Temperature sensor connected to the E5ZE has been replaced or the switch or selector settings of the E5ZE have been changed while the power is ON Turn OFF the power to the E5ZE and then turn ON again Simple Method for Checking Temperature Sensors Platinum Resist...

Page 59: ...prevention device for the E5ZE is operating The set value of the overheating prevention device must be larger than the set value of the E5ZE Settings E5ZE is in reverse operation mode instead of direct operation mode or vice versa Correct the operation mode setting PID constants of the E5ZE are incorrect Execute auto tuning Set the PID constants of the E5ZE to appropriate values E5ZE has not start...

Page 60: ...lled object is radiating heat Execute heating and cooling control Controlled object is influenced by large overshooting Refer to the following table regarding overshooting and undershooting for appropriate troubleshooting Overshooting or Undershooting Probable cause Remedy Connections Process value of the E5ZE is abnormal Refer to 4 3 Temperature Sensing Errors for appropriate troubleshooting Gene...

Page 61: ... appropriate troubleshooting Polarity of the load or connected terminals are wired incorrectly Connectors are not connected to the correct terminal blocks Correct the wiring Connect the connectors correctly Load exceeding the output ratings of the E5ZE is connected Connect a load that does not exceed the output ratings to the E5ZE Request repair of the E5ZE if it is malfunctioning Load power suppl...

Page 62: ...bank numbers can be designated for each control point When designating a memory bank with contact input the ON or OFF status of the contact is not kept on hold Set the E5ZE so that the ON or OFF status of the contact is kept on hold while designating the memory bank with the contact input E5ZE attempts memory bank designation with communications when memory bank contact input designation is select...

Page 63: ...ers are turned ON Turn ON the heaters before enabling the HB alarm and HS alarm Heaters are turned ON after the E5ZE starts control operation Turn ON the heaters before starting the E5ZE control operation Heater burnout detection current value of the E5ZE is set to 0 0 or 50 0 A Set the heater burnout detection current value to an appropriate value between 0 1 and 49 9 A Heater burnout detection c...

Page 64: ...of each control point HS alarm SSR failure detection One point for total output of each control point Temperature controller error output memory set value or hardware error One point All of the above are NPN open collector outputs Max voltage imposition 30 VDC Max load current 50 mA ON residual voltage 2 VDC max OFF leakage current 1 mA max Memory bank designation input No voltage contact signal i...

Page 65: ...re 4 wire 2 wire Transmission line type Direct line Multi drop line Synchronization method Start stop synchronization asynchronous Baud rate 2 400 4 800 9 600 19 200 bps Transmission code ASCII No of stop bits 2 Parity Even parity Character length 7 bits Error detection Vertical parity and FCS frame check sequence Communications unit no 0 to F hexadecimal Transmission and reception switching time ...

Page 66: ...to 500 0 C 100 0 to 900 0 F tance ther mome ter JPt 100 100 to 500 C 100 to 900 F 100 0 to 500 0 C 100 0 to 900 0 F Measurement accuracy Thermocouple 0 3 of the process value or 2 C whichever is larger 1 digit max 0 3 of the process value or 3 6 F whichever is larger 1 digit max Platinum resistance thermometer 0 3 of the process value or 0 8 C whichever is larger 1 digit max 0 3 of the process val...

Page 67: ... F 999 9 to 9 999 9 C F HB and HS alarm 999 to 9 999 C F 999 9 to 9 999 9 C F CT input measurement range 0 0 to 55 0 A AC in units of 0 1 A CT input measurement accu racy 5 FS 1 digit max between 0 0 to 50 0 A HB and HS alarm setting range 0 0 to 50 0 A in units of 0 1 A HB and HS alarm setting accu racy There is no difference between the CT input measurement accuracy and HB and HS alarm setting a...

Page 68: ...mbient temperature is within the normal room tempera ture Weight Without casing Approx 900 g With casing Approx 1 700 g including 2 mounting brackets Note 1 These alarm mode settings include the standby sequence 2 When DeviceNet is used to set the alarm settings the upper limit is 3 000 0 C F in units of 0 1 3 The applicable standards for the temperature sensor input types are as follows K J T E R...

Page 69: ...ic strength 1 000 VAC for 1 minute 1 000 VAC for 1 minute Vibration resistance 50 Hz 98 m s2 10 G max 50 Hz 98 m s2 10 G max Weight Approx 11 5 g Approx 50 g Accessories None Armatures 2 Plugs 2 Note The maximum continuous heater current of the E5ZE is 50 A Dimensions 5 8 dia Two 3 5 dia 12 dia 2 36 dia Two M3 holes depth 4 E54 CT1 E54 CT3 40 40 ...

Page 70: ...ease the width of the proportional band Output value Temperature Set point P Large P Small Temperature Set point P Small P Large Offset Time Integral Time I Constant Integral operation is used to gradually eliminate the offset of the temperature that is caused by proportional control Do not set the value of the integral time to too small a value in attempt to quickly eliminate the offset of the te...

Page 71: ... derivative time If there is hunting of the temperature with a short cycle the derivative time may be set too long and the temperature control response may be too fast Output value Short derivative time is set Long derivative time is set Time Temperature Set point Long derivative time is set Short derivative time is set Time Fuzzy Constants Fuzzy constants are normally adjusted automatically If ho...

Page 72: ...rnal disturbance Set point Time Reducing Fuzzy Scale 1 Excessive undershooting External disturbance Temperature Set point Time Smaller overshooting Temperature Slow stabilization Quick stabilization External disturbance Time Set point The following table shows the tendency of external disturbance response when fuzzy constants are adjusted Fuzzy constants External disturbance response Excessive val...

Page 73: ... the temper ature control data set with the E5ZE may not be saved and when the power is turned ON again a memory error may occur Confirming Saved Data Transmit the Status Read RX command to read the operating status of the E5ZE Check the status code of the response to confirm whether the data has been saved Data Processing The following shows how the temperature control data set with the E5ZE is p...

Page 74: ...elf communications test loop back test Memory bank designation input MB0 to MB2 test Control output test and alarm output test Temperature sensor input test Current Transformer CT input test Hardware Test Mode Set the FUNCTION switch pins according to the following diagram so that the E5ZE will be in hardware test mode Turn pins 3 to 5 and 8 ON Turn pin 3 OFF Turn pin 4 OFF Turn pin 5 OFF Power is...

Page 75: ...and B terminals of the temperature sensor are short circuited Procedure 1 2 3 1 While in hardware test mode set pins 4 and 8 of the FUNCTION switch to OFF 2 Make sure that the MB0 indicator is lit 3 Set the INPUT selector according to the temperature sensor connected to the control point 4 Make sure that the control output indicators corresponding to each of the control points are lit Memory Bank ...

Page 76: ...llowing tables UNIT Selector Set value Output to be turned ON 0 0 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 Alarm 1 9 Alarm 2 A HB alarm B HS alarm C Temperature controller error D None E F INPUT Selector Set value Output to be turned ON 0 0 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 None 9 A B C D E F Note Outputs will not turn ON if an E5ZE 8 Standard Model is be ing used 2 Set pins 3 and 8 of the FUNCTION switch to ON ...

Page 77: ...current is the CT input measurement when the control output is turned OFF If the leakage current bar graph is displayed and the current bar graph indicates a value very different from the heater s rated value check the selector switch settings and the wiring Procedure 1 2 3 1 While in hardware test mode set the control point to be measured and the type of current with the UNIT selector UNIT Select...

Page 78: ...munications terminal block Terminals 5 and 2 Terminals 1 and 4 3 Make sure that the SD or RD indicator is lit The following indicate a commu nications error The SD and RD indicators are not lit The ERR indicator is lit If MB0 MB1 or MB2 is lit this does not indicate an error Current Output The E5ZE Current Output Model can be connected to a Power Controller or a Cycle Control Unit to enable more a...

Page 79: ...0 to 100 Current output value 4 0 0 6 to 20 2 0 mA Output with Control Interrupted Output value 0 Current output value 4 0 0 6 mA Output with Control Interrupted by Error Output with Temperature Controller error Output value 16 Current output value 1 0 5 mA ...

Page 80: ...B Yes Note 1 The E53 E8Q Voltage Output Unit or the E53 E8C Current Output Unit can be used with the E5ZE The E53 E8Q Voltage Output Unit and the E53 E8C Cur rent Output Unit are sold separately 2 The heater burnout and SSR failure detection function of the E5ZE will be invalid if the heating side control out put of the E5ZE is current output 3 The E54 E8CT CT Input Unit is required for the heater...

Page 81: ... E5ZE 8VQA D1TCB 24VDC 8 Yes Heating and Cooling Voltage No Platinum resistance thermometer E5ZE 8VQA D1PB 24VDC 8 Yes Heating and Cooling Voltage Yes Thermocouple E5ZE 8VQH D1TCB 24VDC 8 Yes Heating and Cooling Voltage Yes Platinum resistance thermometer E5ZE 8VQH D1PB 24VDC 8 Yes Heating and Cooling Current No Thermocouple E5ZE 8VCA D1TCB 24VDC 8 Yes Heating and Cooling Current No Platinum resis...

Page 82: ...ch revision Revision code Date Revised content H076 E1 1 May 1997 Original production H076 E1 2 January 1999 Manual completely restructured for clarity and revised to include information on E5ZE Temperature Controllers that support DeviceNet communications Note that these page numbers refer to the previous version H076 E3 1 November 2000 Section 1 4 removed CompoBus D changed to DeviceNet througho...

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