Omron E5 K Series User Manual Download

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Summary of Contents for E5 K Series

Page 1: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

Page 2: ...tion proportional model See Note 3 48 x 96 mm 100 to 240 VAC E5EK PRR2 500 Standard model 24 VAC VDC E5EK AA2 500 AC DC24 Position proportional model See Note 3 24 VAC VDC E5EK PRR2 500 AC DC24 Standa...

Page 3: ...communications RS 232C E5AK E5EK 3 1 E53 AK01 RS 232C E5CK 1 E53 CK01 RS 422 E5AK E5EK 3 1 E53 AK02 Computer communications RS 485 E5AK E5EK 3 1 E53 AK03 E5CK 1 E53 CK03 Event input For remote set po...

Page 4: ...00 0 0 to 750 0 199 9 to 700 0 300 to 2 300 0 to 3 000 0 to 3 000 300 to 3 200 0 to 4 100 0 to 2 300 Note 1 Setting number is factory set to 2 K1 2 Thermocouple W is W Re5 26 tungsten rhenium 5 tungst...

Page 5: ...te 2 ON OFF Advanced PID Control with auto tuning or Self tuning Setting method Digital setting using front panel keys or communications features Indication method 7 seg digital display and LEDs E5AK...

Page 6: ...5 C to 65 C 13 F to 149 F with no icing Ambient humidity Operating 35 to 85 RH Enclosure ratings Front panel NEMA 4X for indoor use equivalent to IP66 Rear case IEC standard IP20 Terminals IEC standar...

Page 7: ...CURRENT TRANSFORMER RATINGS Part number E54 CT1 E54 CT3 Max continuous heater current 50 amps 120 amps Dielectric strength 1 000 VAC for 1 min Vibration resistance 50 Hz 98 m s2 10G Weight Approx 11 5...

Page 8: ...n Bar Graph for E5AK only On a standard model E5AK AA2 this bar graph indicates the manipulated variable heat in 10 increments per single segment On a position propor tional model E5AK PRR2 this bar g...

Page 9: ...eration Manual Mode Sets the controller to manual operation mode You can only manually adjust the manipulated variable MV in this mode Level 0 Mode For normal operation Change the set point during ope...

Page 10: ...n the SP ramp function is used Valve Opening Monitor Displays the valve position in percentage format Open 100 Closed 0 For E5 K PRR2 50 0 o c o 50 0 r 5 run 0 s p m 1 3 0 0 0 100 U m 0 1 3 0 0 0 s p...

Page 11: ...2 only Does NOT display these modes Setup Expansion Option Calibration Example MV Manual x x x x x x x x x x x x x x Highest Security Level last column Lowest Security Level first column x x x x x x T...

Page 12: ...Note at right Integral Time Range 0 to 3999 seconds Proportional Band Range 0 1 to 999 9 Alarm Value 2 Available only when the alarm output function of the Controller is selected This setting determin...

Page 13: ...tage format Range 0 1 10 Default 2 0 Heater Current Monitor Available when the heater burnout alarm is assigned Heater Burnout Detection Available when the heater burnout alarm is assigned Activates t...

Page 14: ...rror has been detected Default 0 Range 5 to 105 for standard control 105 to 105 for heat cool control MV Upper Limit Stops the MV from going higher than the set value Default 105 MV Lower Limit Stops...

Page 15: ...alarm 3 LBA loop break alarm Default Alarm 2 Note The following parameters are available only when the controller has an alarm output See the table on the Expansion Mode table Alarm 1 Type Provides a...

Page 16: ...300 0 0 to 900 0 100 to 1 500 0 0 to 750 0 199 9 to 700 0 0 to 1 100 100 to 1 500 0 0 to 750 0 199 9 to 700 0 300 to 2 300 0 to 3 000 0 to 3 000 300 to 3 200 0 to 4 100 0 to 2 300 Input setting 2 3 4...

Page 17: ...ws tailoring of the PID algorithm to emphasize control or fast response Default 0 65 Fast Response 0 0 0 65 Stability Emphasis 0 65 1 AT Calculated Gain Allows the controller to focus the auto tune on...

Page 18: ...or the event input function e U 2 e U 3 e U 4 stop Communications selections are ONLY available if a com munications board is installed COMMUNICATIONS FUNCTION 2 7 eUen Communication Stop Bit Displaye...

Page 19: ...ed when triggered It must be reset manually Motor Calibration Determines how long it takes a fully closed proportional valve to fully open Travel time The amount of time it takes to determine the moto...

Page 20: ...arm X 0 ON OFF 0 ON OFF X 10 Absolute value upper limit alarm with standby sequence X 0 ON OFF 0 ON OFF X 11 Absolute value lower limit alarm with standby sequence X 0 ON OFF 0 ON OFF X Note 1 A devia...

Page 21: ...tput equivalent to 0 in case of other outputs Alarm output functions turn OFF A D Converter Error Meaning Internal circuits are in error Action First turn the power OFF then back ON again If the displ...

Page 22: ...set point is different from the set point used at the time SRT was last executed 2 The difference between the new set point and the last set point is larger than the value obtained from the calculati...

Page 23: ...maximum temperature values HT will start SP Temperature Extreme value 2 Set point change Extreme value 1 Balanced Status If the process value is within the stable range for 60 s when there is no outp...

Page 24: ...intain the specified vertical and horizontal mounting space between each Unit Units must not be closely mounted vertically or horizontally 120 min 60 min 48 1 89 13 5 0 53 100 3 94 91 3 58 112 4 41 96...

Page 25: ...3 50 22 05 0 87 89 3 50 43 2 1 70 3 3 3 1 5 3 Terminal Cover for E5CK 44 3 1 74 44 3 1 74 E53 COV07 Current Transformer E5AK and E5EK only for Heater Burnout Alarm E54 CT1 E54 CT3 5 8 dia 0 23 12 dia...

Page 26: ...while pressing the hook on the upper part of the front panel 2 Carefully pull out the internal mechanism while holding the left and right sides of the front panel E5CK Input Type Jumper Connector Opti...

Page 27: ...pull out the internal mechanism from the housing and insert the Output Modules into the sockets for control outputs 1 and 2 Removing the Output Module To replace the Output Module use a flat blade scr...

Page 28: ...t side of Controller Fit the two protrusions of the output board into these two holes 2 With the output board fitted into the Power Board fit the output board into the connector on the control board l...

Page 29: ...alternately and equally until the ratchet start to slide E5CK Adapter Panel Watertight gasket 1 Insert the E5CK Controller into the cutout on the panel as shown in the figure here 2 Push the adapter a...

Page 30: ...astic pin WIRING TERMINALS FOR E5AK E5AK Terminal Arrangement TRSF Transfer output EV1 to 4 Event input PTMR Potentiometer RSP Remote SP input AC100 240V 50 60 Hz OPTION 2 OPTION 3 OPTION 1 SENSOR INP...

Page 31: ...nt 5 4 3 2 1 10 9 8 7 6 13 14 11 12 OUT1 OUT2 SUB1 OPTION INPUT 100 240VAC Wiring Precautions To protect the Controller and its lines from external noise use the wire ducts to separate input leads and...

Page 32: ...indicated here according to the input type 8 7 6 8 7 6 8 7 6 8 7 6 V mA TC PT V I Thermocouple Platinum resistance thermometer RTD Voltage input Current input Input type Internal jumper setting 5 4 3...

Page 33: ...OUT2 The following diagrams show the available Output Modules and their internal circuits With E53 V Output Modules approx 2 V is output for one second after the power is interrupted E5AK PRR2 E5EK P...

Page 34: ...1 SUB1 and terminal numbers 1 and 2 are for auxiliary output 2 SUB2 The following diagrams show the internal equalizing circuits for the auxiliary outputs 10 9 8 7 6 5 30 29 28 27 26 25 24 23 22 21 20...

Page 35: ...numbers 15 to 17 Connect each of these inputs as follows 10 9 8 7 6 5 4 3 2 1 20 19 18 17 16 15 14 13 12 11 21 22 23 17 16 15 C W O Potentiometer 17 16 15 CT CT input For details on CT inputs refer to...

Page 36: ...02 RS 422 Event input 1 and 2 no contact Transfer output Option type Part number 20 18 SDA SDB RDA RDB SG E53 AK03 RS 485 Event input 3 and 4 no contact 30 29 4 to 20 mA L 20 19 18 EV1 EV2 COM 26 25 2...

Page 37: ...conditions Contact input ON 1 k max OFF 100 k min No contact input ON Residual voltage 1 5 V max OFF Leakage current 0 1 mA max Communications Terminal numbers 18 to 20 31 and 32 can be used only on C...

Page 38: ...r Power supply for load Power SSR SSR E5AK E5EK Digital Controller with Voltage Output 12 VDC 40 mA max See the Process and Temperature Controller Catalog GCTC11 for further information on External SS...

Page 39: ...operating temperature ambi ent operating humidity and storage temperature ranges Use the Unit according to the vibration resistance shock resistance and enclosure ratings Do not use the Unit in place...

Page 40: ...when designing se quenced circuits which incorporate a Digital Controller Do not use excessive force when pulling out the internal mechanism from the housing Protect the internal connector or electron...

Page 41: ...without notice Printed in U S A OMRON ELECTRONICS INC One East Commerce Drive Schaumburg IL 60173 1 800 55 OMRON OMRON CANADA INC 885 Milner Avenue Scarborough Ontario M1B 5V8 416 286 6465 R Artisan T...

Page 42: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

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