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Guard Lock Safety-door Switch

 D4JL

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D4
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70

Attaching a Cover

• Make sure the release key is set to the LOCK position before 

covering the D4JL. 

• Always confirm that the seal rubber has no abnormalities before 

using it. The seal rubber will lose its sealing capability if the seal 
rubber is out of place or not properly seated, or if foreign material is 
adhering to it.

• Use only the correct screw. Using an incorrect screw will reduce the 

sealing capability of the seal rubber.

• Use one of the following methods when covering a Trapped Key 

Switch.
When the Operation Key is removed (door open): 

Cover with the trapped key removed (UNLOCK). 

When the Operation Key is inserted (door closed): 

Cover with the trapped key inserted (LOCK).

Manual Release

• Manual release is used to unlock the Switch when power cannot be 

supplied to the solenoid, such as when power is interrupted or the 
equipment is being repaired. 

1.  Use a Phillips screwdriver to remove the manual release screw. 

Use a precision screwdriver to press down the lever inside the 
Switch far enough to release the trapped key.

2.  The door is unlocked when the trapped key is turned to the 

UNLOCK position and removed.

• Do not use manual release to stop machines.

• After the Switch has been manually released, re-install the manual 

release screw in its proper position on the Switch using the 
specified torque.

Hinged Doors

If the Switch is mounted too close to the hinge, the force imposed on 
the lock will be much larger than for locations far from the hinge and 
the lock may be damaged. Mount the Switch close to the handle. 

Solenoid Lock Models

The solenoid lock locks the door only when power is supplied to the 
solenoid. The door will be unlocked if the power supply to the 
solenoid stops. Therefore, do not use the solenoid lock models for 
machines that may be operating and dangerous even after the 
machine stops operating.

Mounting Methods

Tightening Torque

Be sure to tighten each screw of the Switch properly. Loose screws 

may result in malfunction.

Switch and Operation Key Mounting

• Mount the Switch and Operation Key securely to the applicable 

tightening torque with M5 screws.

• Do not operate the Switch with anything other than the special 

OMRON Operation Key. Otherwise, the Switch may be damaged 
and the safety of the system may not be maintained.

• Ensure that the alignment offset between the Operation Key and 

the key hole does not exceed ±0.8 mm. If the Operation Key is 
offset or at an angle, premature wear or damage to the Switch may 
result.

• When inserting the Operation Key, install the 

provided mounting auxiliary tool in the key hole and 
use the tool to position the key in the key hole 
center and set zone.   

• Remove the mounting auxiliary tool from the 

Switch after the Operation Key is properly inserted.

• Observe the specified insertion radius for the Operation Key and 

insert it in a direction perpendicular to the key hole.

• Do not impose excessive force on the Key top while the Operation 

Key is inserted into the Switch body or drop the Switch with the 
Operation Key inserted. Doing either of these may deform the Key 
or break the Switch body.

• Attach the enclosed cap head to any Operation Key hole that is not 

used.

Securing Doors

When the door is closed (with the Operation Key inserted), it may be 
pulled beyond the set zone because of, for example, the door's 
weight, or the door cushion rubber. 
Use hooks to ensure that the door stays within the set zone.

(1)

(2)

Precision 
screwdriver 

Type

Tightening torque

Terminal screw

0.6 to 0.8 N·m

Cover mounting screw

0.7 to 0.9 N·m

Manual release screw

0.6 to 0.8 N·m

Operation Key mounting screw 2.4 to 2.8 N·m

Switch mounting screw

3.2 to 3.8 N·m

Connector

1.8 to 2.2 N·m 
(excluding 1/2-14NPT)
1.4 to 1.8 N·m (1/2-14NPT)

Cap screw

1.3 to 1.7 N·m

22

±

0.1

Two, M5

Three, M5

Rear release button hole 
reference (50 dia.)

50

±

0.1

44.2

±

0.1

43.5

±

0.1

89

±

0.1

23.5

±

0.1

18.5

±

0.1

Mounting Holes for Switches

Mounting Holes for 
Operation Keys

Auxiliary 

mounting tool

Set zone 
(3.3 mm)

Operation Key

0.8
(Auxiliary mounting tool)

Summary of Contents for D4JL-1NFA-C5

Page 1: ...page 55 for a list of models OMRON also offers Trapped Key Switches on mechanical lock models only The door can be opened only by supplying power to the solenoid and then turning the trapped key to un...

Page 2: ...ical lock 24 VDC solenoid release G 24 VDC Solenoid lock Mechanical release 5 Indicator C 24 VDC green LED indicator D 24 VDC orange LED indicator 6 Release Key Type 5 Special release key See note 3 6...

Page 3: ...D4JL 2NFG C5 1 2 14NPT D4JL 3NFG C5 M20 D4JL 4NFG C5 2NC 1NO 3NC PG13 5 D4JL 1PFG C5 G1 2 D4JL 2PFG C5 1 2 14NPT D4JL 3PFG C5 M20 D4JL 4PFG C5 3NC 2NC 1NO PG13 5 D4JL 1QFG C5 G1 2 D4JL 2QFG C5 1 2 14N...

Page 4: ...FA C6 1 2 14NPT D4JL 3NFA C6 M20 D4JL 4NFA C6 2NC 1NO 3NC PG13 5 D4JL 1PFA C6 G1 2 D4JL 2PFA C6 1 2 14NPT D4JL 3PFA C6 M20 D4JL 4PFA C6 3NC 2NC 1NO PG13 5 D4JL 1QFA C6 G1 2 D4JL 2QFA C6 1 2 14NPT D4JL...

Page 5: ...A C7 01 G1 2 D4JL 2PFA C7 01 1 2 14NPT D4JL 3PFA C7 01 M20 D4JL 4PFA C7 01 3NC 2NC 1NO PG13 5 D4JL 1QFA C7 01 G1 2 D4JL 2QFA C7 01 1 2 14NPT D4JL 3QFA C7 01 M20 D4JL 4QFA C7 01 3NC 3NC PG13 5 D4JL 1RF...

Page 6: ...ils UL See note UL 508 CSA C22 2 No 14 CQC CCC GB14048 5 Application scheduled Item Utilization category AC 15 DC 13 Rated operating current Ie 3 A 0 27 A Rated operating voltage Ue 240 V 250 V Rated...

Page 7: ...tacts door open closed detection and lock monitor Contact forms Operating pattern Remarks Lock monitor Door open closed detection D4JL NF 2NC 1NO 2NC 1NO NC contacts 11 12 and 21 22 have a certified d...

Page 8: ...is supplied to the solenoid The door is unlocked manually E1 E2 Solenoid ON 41 12 NC 51 22 NC Door open closed detection and lock monitor contacts 31 32 NC Door open closed detection contact 33 34 NO...

Page 9: ...ase button Terminal No and function Door open The door will lock when the door closes Door closed The door is locked Door open The door can be opened Door closed No power is supplied to the solenoid T...

Page 10: ...he Key is not inserted The door will not lock when the door closes Door closed The Key is not inserted The door is not locked Door closed The Key is inserted The door is locked Door closed The Key is...

Page 11: ...ples Mechanical Lock Models Solenoid Lock Models Operation Key removed Operation Key inserted Door locked Solenoid ON Door unlocked B B OFF Cross sectional view B B Cross sectional view B B B B OFF Cr...

Page 12: ...Key inserted solenoid OFF and trapped key inserted Status Door locked and trapped key cannot be removed Cross sectional view B B OFF B B Cross sectional view B B OFF B B Cross sectional view B B OFF B...

Page 13: ...L F D5 Operating characteristics Model D4JL F C5 D4JL F D5 Key insertion force Key extraction force 20 N max Approx 6 N Pre travel distance 14 mm max Movement before being locked 3 3 mm min Black Red...

Page 14: ...6 21 B B Cross sectional view B B Cross sectional view A A Cap screw Conduit cap 2 conduits A A Four 5 4 dia holes Trapped key Manual release screw Head cap Six cover mounting screws 5 2 10 0 40 51 1...

Page 15: ...tolerance of key hole 0 8 22 Black Red Black Red 22 51 7 5 Horizontal insertion radius R 270 Vertical insertion radius R 270 Center tolerance of key hole 0 8 Center tolerance of key hole 0 8 Operatio...

Page 16: ...4 KM1 KM2 KM1 KM2 M 44 54 62 K2 K2 6 K3 1 a b OffDelay Timer Control Circuit K4 a b Operation instruction Feedback loop KM1 KM2 S3 Motor controller S1 Safety door Switch with direct opening contact S2...

Page 17: ...34 M2 KM4 KM3 Motor controller 51 52 21 22 51 52 21 22 Logical AND connection G9SX BC Basic Unit Emergency stop switch Emergency stop switch Safety Door Switch Safety Door Switch Advanced Unit G9SX AD...

Page 18: ...tioning to its full capability Make sure the Switch is mounted securely to prevent it from falling off Otherwise injury may result Mount the Operation Key so that it will not come into contact with pe...

Page 19: ...it to the LOCK setting before resuming operation The release key is set in the unlock position at the factory for the D4JL A 5 and D4JL A 6 and in the lock position for the D4JL G 5 and D4JL A 7 If th...

Page 20: ...er the machine stops operating Mounting Methods Tightening Torque Be sure to tighten each screw of the Switch properly Loose screws may result in malfunction Switch and Operation Key Mounting Mount th...

Page 21: ...to a suitable torque The conduit cap is provided with the Switch Recommended Connectors Use a connector with a screw section not exceeding 9 mm Otherwise the screws will protrude into the case interi...

Page 22: ...d Lock Safety door Switch will heat when power is supplied to the solenoid Do not touch these Switches Perform maintenance inspections periodically In the interest of product improvement specification...

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