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D41G

26

1.

Disconnect the product from power supply when wiring the 
product. Failure to do so may cause unexpected operation of 
devices connected to the product.

2.

Wire the input and output terminals correctly and verify the correct 
operation of the product before using the system in which the 
product is incorporated. Incorrect wiring may lead to loss of the 
safety function.

3.

Install the actuator in a place where it will not come in contact with 
your body when opening or closing the guard door. Failure to do 
so may result in injury.

4.

Do not use the product in any direction other than the specified 
mounting orientations of the main body and actuator.

5.

Dispose of the product in accordance with the laws set by each 
country.

6.

When the door is closed (with the actuator inserted), the actuator 
may be pushed back beyond the mounting play due to the weight 
of the door or the cushioning rubber of the door. Secure the door 
with a hook or by similar means so that it stays within the mounting 
play. (Refer to the D41G actuator's Quick Installation Manual.)

1.

Do not drop the product to the ground or expose to excessive 

vibration or mechanical shocks. Doing so may damage the product 

and cause failure.

2.

Do not store or use the product under the following conditions. 

Doing so may damage the product and cause failure.

1) At ambient operating temperatures out of the range of -10 to 

55°C

2) At ambient storage temperatures out of the range of -10 to 

55°C

3) At relative humidity of 93% or more
4) In direct sunlight
5) Under drastic temperature changes
6) In high humidity that causes condensation

3.

Keep the product away from oil or solvent. Oil or solvent make the 

marking on the product illegible and cause deterioration of some 

parts.

4.

Do not use in an environment with corrosive gas.

5.

The product may not operate normally in the vicinity of devices that 

generate strong radio waves or magnetic fields, such as RFID 

systems, proximity sensors, motors, inverters, and switch-mode 

power supplies. If the device is used in the vicinity of such devices, 

check the effect before use. 

6.

Installing the switch and the actuator on a metallic material may 

affect the operating distance. If installation on a metallic material 

is necessary, be sure to check the effect on the operating distance 

before use.

7.

Tighten the screws with a specified torque.

8.

Use the wires specified by OMRON to wire the product. (Refer to 

Connection

 on page 10.)

9.

Do not extend the cables in excess of the specification of this 

product. Carry out electrical connection according to the wiring 

examples shown in this document and verify the correct operation 

of the product.

10.

Do not pull or bend the cable excessively. A disconnection may 

cause a malfunction.

11.

Risk time remains unchanged by series connection. However, 

carry out electrical connection according to the wiring examples 

shown in this document.

12.

Be sure to inspect the product daily and every 6 months. Failure to 

do so may cause a system failure and serious injury.

13.

When determining the safety distance, take into account the delay 

of the output of the product caused by the response time. Failure 

to do so may cause the operator to reach the hazardous source 

before the machine is stopped, resulting in serious injury.

14.

During installation, make sure that the safety door switch does not 

come in contact with the actuator due to rattling of the guard door. 

(The performance of the product may be degraded by a collision 

caused by opening or closing the guard door.)

15.

Install the product so that the LED indicators of the safety door 

switch are as visible as possible. Misinterpreting the status of the 

safety door switch may result in danger.

16.

Do not use the product at an altitude of 2,000 m or higher.

17.

Do not connect a product different from this product in series with 

this product. Doing so may disturb waveforms of the input and 

output signals, leading to loss of the safety function.

18.

Do not use the product in the water or continuous water exposure 

environment. Doing so may cause water to leak into the product. 

(The degree of protection does not guarantee the protection under 

continuous water exposure environment.)

19.

Do not tamper the product with a replacement actuator. Store 

replacement actuators in a safe place where they cannot be easily 

reached.

20.

Build a safety system using the outputs of both Safety Outputs 1 

and 2. Wiring with only one safety output may lead to loss of the 

safety function due to a single failure.

21.

Wiring should meet the requirements specified in Section 9.4.3 of 

IEC 60204-1 to prevent malfunction due to ground faults in the 

safety output lines.

22.

In the power-to-lock type, close the door before energizing the 

safety door switch.

23.

In the power-to-lock type, the safety door switch is locked only 

when the solenoid is energized. If the solenoid is de-energized due 

to a sudden power failure, the operator may be exposed to a 

hazardous source. Use the power-to-lock type only for process 

protection.

24.

Do not use the emergency-exit type for switching the machine on 

and off. Doing so may place operators at risk due to being trapped 

inside or unexpected operation of the machine.

25.

Install the emergency-exit type so that it cannot be operated from 

outside a safety zone.

26.

Do not apply excessive force on the actuator while the actuator is 

inserted into the switch body or do not drop the product. Doing so 

may deform the actuator or damage the switch body.

27.

Insert the actuator with a tolerance of ±1.5mm for X, ±5.0mm for Y 

and ±1.0mm for Z to the center of the key hole. Misalignment or 

tilting may cause premature wear or damage. (Refer to the D41G 

actuator's Quick Installation Manual for the corresponding 

actuator.)

28.

The safety function may not operate normally due to a malfunction 

of the wiring, setting, or switch, and the machine may continue to 

operate, which may result in personal injury. Make sure that the 

safety function works before starting operation.

29.

Do not pull on lead wires with excessive force. Doing so may 

cause loose connection.

30.

The current consumption of the safety door switch is different 

between when it is turned on and when it is in a normal operation. 

Apply the supply voltage to the safety door switch in consideration 

of the voltage drop in the wiring.

31.

Do not turn beyond the latching point. After being put into 

operation, the manual release must be secured by closing the 

cover with the seal, which is included in delivery.

32.

After installation of the product, qualified personnel should verify 

to see that the installation, inspection, and maintenance are 

properly performed. The qualified personnel should be qualified 

and authorized to secure the safety on each phase of design, 

installation, running, maintenance and disposal of system.

33.

Do not wire the product to an input of a safety controller in parallel.

34.

Disconnect the product and the controller connected to the product 

from power supply when replacing the product. Failure to do so 

may cause unexpected operation of devices connected to the 

product.

35.

Install the product to a position near a handle of the guard door. 

Installing it near a hinge may cause the locking part of the product 

to receive larger load than the operating force, leading to damage 

to the locking mechanism.

36.

Do not use the product as a door stopper. (The performance of the 

product may be degraded due to a collision caused by opening 

and closing the guard door.)

37.

Do not try to disassemble, repair, or modify the product. Doing so 

may cause loss of the safety function.

38.

Be sure to attach the cover after wiring work. Also, do not energize 

with the cover open. There is a risk of electric shock.

39.

Do not operate the product in an environment with flammable or 

explosive gas.

40.

Auxiliary output is NOT a safety output. Do not use the Auxiliary 

output individually for any safety function. Such incorrect use 

causes loss of the safety function of the product and its relevant 

systems.

Precautions for Safe Use

Precautions for Correct Use

Summary of Contents for D41G

Page 1: ...efer to your OMRON website The actuator is sold separately Entering hazardous area maintenance Exiting hazardous area emergency exit Actuator with integrated emergency exit unit D41G A2 E1 The actuato...

Page 2: ...k Mechanical lock Solenoid release G Power to lock Solenoid lock Mechanical release 6 Connection method N2 M12 Connector T1 Screw terminal Conduit outlet M20 D41G A 2 1 1 Model G Guard Lock For Gate 2...

Page 3: ...Teaching is repeatable Only guard monitoring Screw terminal D41G 2ZDG T1 M12 Connector D41G 2ZDG N2 Guard monitoring AND lock monitoring Screw terminal D41G 2YDG T1 M12 Connector D41G 2YDG N2 Actuator...

Page 4: ...ds EN ISO 13849 1 PL e Category 4 EN 60947 5 3 EN 300 330 IEC 61508 EN 62061 EN ISO 14119 UL Certification UL508 CAN CSA C22 2 No 14 Regions where D41G can be used The product can be used in Japan the...

Page 5: ...nput 2 mA 24 V typical Accepted test pulse duration on input signal 1 0 ms max Test pulse interval 100 ms min Safety output OSSD Switching element PNP type short circuit proof Utilization category DC...

Page 6: ...operations min Material Fiberglass reinforced thermoplastic self digestion enclosure Weight Unit 510 g Packaged 600 g Environmental Ambient operating temperature 10 to 55 C Ambient operating humidity...

Page 7: ...causing the loss of the safety function which is detected by the test 5 If multiple safety door switches are involved in the same safety function the PFH values of the individual components must be ad...

Page 8: ...ease flap Cover screw A Terminal block type A Manual release flap LED indications Switch D41G D T1 D41G D N2 J Door handle red Actuator Inside Outside Door handle silver Switch Door handle K H A SZ A...

Page 9: ...D41G 9 Emergency release tab Switch flange D41G A1 Actuator D41G A1 E0 Release direction Actuator D41G A1 D41G A1 E0...

Page 10: ...Safety input 2 6 PINK Y2 Safety output 2 7 BLUE IN Solenoid control 8 RED X X 40 The cable entry is realized by a metric M20 gland This gland must be measured by the user so that it is suitable for th...

Page 11: ...fety controller or safety relay unit the controller must have a dual channel monitoring time of at least 100 ms and the accepted test pulse duration of at least 1 ms Also the cross wire short monitori...

Page 12: ...inal User s Manual Refer to the Dual Channel Evaluation in No Z400 Example Set discrepancy time to 0 disabled or 100 ms or more G9SP series Safety Controller User s Manual Refer to the Dual Channel Ev...

Page 13: ...f the manual release cover A refer to image Dimensions on page 17 the triangular key must be turned clockwise to bring the blocking bolt in unlocking condition The normal locking function is only rest...

Page 14: ...e activated code is definitively saved For ordering suffix D41G 1 the executed allocation of safety interlock and actuator is irreversible When the above procedure is attempted with a D41G 1 which alr...

Page 15: ...of operating states or control functions e g in a PLC The auxiliary output is not a safety related output Behavior of the diagnostic output Example power to unlock version Input signal magnet control...

Page 16: ...ty door switch D41G The guard door cannot be locked from inside On accessible protective equipment the lockout tag prevents persons from being inadvertently being trapped When entering the hazardous a...

Page 17: ...nit mm Switches Power Fault Status A 38 13 3 89 5 6 5 32 5 3 3 220 155 5 7 5 40 M20x1 5 A Manual release B Active RFID area 20 1 50 50 B Terminal block type Conduit outlet M12 M12 15 5 Connector type...

Page 18: ...A2R E1 for a right door is reversed Mounting outside Safety door switch D41G with actuator unit mounted outside the hazardous area Interior view Emergency exit unit E1 Outside Inside ex D41G A2L E1T F...

Page 19: ...ion of the D41G A1R E0 for a right door is reversed 20 15 10 115 50 39 45 44 40 D41G A1 For light door 20 115 39 44 40 5 5 19 14 10 45 1 5 15 50 D41G A1 E0 For light door 40 11 5 115 93 40 7 5 155 5 2...

Page 20: ...safety door switches as well as other systems with same frequency 125 kHz 100 mm D41G A2 Admissible mounting set up Inadmissible mounting set up Mounting play between safety door switch and actuator...

Page 21: ...actuator unit D41G A2 as shown 5 Fit the actuator unit to the doorpost by means of the spacer F 7 5 mm To be observed Actuator unit completely retracted Distance between safety door switch and actuato...

Page 22: ...are correctly secured 12 Insert square rod H in the backside of the actuator To be observed For mounting outside Insert chamfer of square into emergency exit or insert cut side of square into actuato...

Page 23: ...strong vibrations please observe a proper securing of the screws 3 Fit the actuator to the doorpost To be observed Actuator with emergency exit emergency release tab D41G A1 E0 may only be installed c...

Page 24: ...ue to fault 2 Refer to flash code 3 Refer to Teaching Table 2 Error messages flash codes red diagnostic LED System condition Solenoid control IN LED Safety outputs Y1 Y2 Auxiliary output OUT Power to...

Page 25: ...the product or use a warning measures or an indicator showing the controlled system is locked to avid overloading the holding force in lock mode Failure to do so may result in serious injury or death...

Page 26: ...oss of the safety function 18 Do not use the product in the water or continuous water exposure environment Doing so may cause water to leak into the product The degree of protection does not guarantee...

Page 27: ...e a month SIL2 PLd at least once a year Daily inspection For each guard door check that the machine stops when the guard door opens Inspection every 6 months 1 Check for tight installation of the safe...

Page 28: ...MEMO 28...

Page 29: ...CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Pr...

Page 30: ...ECOLAB certified Identical mounting for left and right hinged doors Features Refer to Safety Precautions on page18 Large actuator tolerances Actuator tolerance in longitudinal direction 3 5 mm latera...

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