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D41G

22

8.

If an emergency exit is available, cut square tube H at length. 

De-burr the cut sides.

To be observed:

• Maximum door leaf thickness S: 170 mm
• Length of sawn off square rod H

Mounting outside
P1: L = S + 22-2 mm

• Through-hole for square tube H: Ø16 mm

9.

Unscrew the cover of the emergency exit E1

10.

Insert sliding blocks as shown (included in delivery with D41G-A2)

To be observed:
Observe the alignment (notch) of the sliding blocks

• D: for left door
• E: for right door

11.

Fit the bottom plate of the emergency exit E1 to the door

To be observed:

• Actuator completely in J (actuator unit or emergency exit unit) 

retracted

• Arrange both the emergency exit and the actuator unit parallel
• Screws M6
• Tightening torque: 8 N·m
• Wall thickness of the device: 8 mm
• Washers 6.4-dia (included in delivery with D41G-A2)
• For applications with strong vibrations, please ensure the screws 

are correctly secured.

12.

Insert square rod H in the backside of the actuator

To be observed:
For mounting outside: Insert chamfer of square into emergency exit 
or insert cut side of square into actuator unit. Position of the chamfer 
as shown, when actuator unit is actuated.

13.

Fit the cover and the handle onto the emergency exit

To be observed:

• Position of the driving shaft I as shown, when actuator unit is 

actuated.

• Functional test of the emergency exit handle: it should be possible 

to open the guard door inside the hazardous area; it should not be 
possible to lock the guard door from inside. The emergency exit 
handle must be in upright position when closed.

14.

Clip the dust-proof flap in the unused side.

To be observed:

• M: for left door
• N: for right door

15.

After being set up, secure the cover A of the manual release with 

the seal, which is included in delivery with safety door switch 

D41G.

Seal the cover of the manual release A

Mounting outside

H

D

E

Mounting outside

8

8

K

J

Mounting outside

H

For left door 

 

I

For right door 

I

GN
RD
YE

M

N

GN
RD
YE

A

Summary of Contents for D41G

Page 1: ...efer to your OMRON website The actuator is sold separately Entering hazardous area maintenance Exiting hazardous area emergency exit Actuator with integrated emergency exit unit D41G A2 E1 The actuato...

Page 2: ...k Mechanical lock Solenoid release G Power to lock Solenoid lock Mechanical release 6 Connection method N2 M12 Connector T1 Screw terminal Conduit outlet M20 D41G A 2 1 1 Model G Guard Lock For Gate 2...

Page 3: ...Teaching is repeatable Only guard monitoring Screw terminal D41G 2ZDG T1 M12 Connector D41G 2ZDG N2 Guard monitoring AND lock monitoring Screw terminal D41G 2YDG T1 M12 Connector D41G 2YDG N2 Actuator...

Page 4: ...ds EN ISO 13849 1 PL e Category 4 EN 60947 5 3 EN 300 330 IEC 61508 EN 62061 EN ISO 14119 UL Certification UL508 CAN CSA C22 2 No 14 Regions where D41G can be used The product can be used in Japan the...

Page 5: ...nput 2 mA 24 V typical Accepted test pulse duration on input signal 1 0 ms max Test pulse interval 100 ms min Safety output OSSD Switching element PNP type short circuit proof Utilization category DC...

Page 6: ...operations min Material Fiberglass reinforced thermoplastic self digestion enclosure Weight Unit 510 g Packaged 600 g Environmental Ambient operating temperature 10 to 55 C Ambient operating humidity...

Page 7: ...causing the loss of the safety function which is detected by the test 5 If multiple safety door switches are involved in the same safety function the PFH values of the individual components must be ad...

Page 8: ...ease flap Cover screw A Terminal block type A Manual release flap LED indications Switch D41G D T1 D41G D N2 J Door handle red Actuator Inside Outside Door handle silver Switch Door handle K H A SZ A...

Page 9: ...D41G 9 Emergency release tab Switch flange D41G A1 Actuator D41G A1 E0 Release direction Actuator D41G A1 D41G A1 E0...

Page 10: ...Safety input 2 6 PINK Y2 Safety output 2 7 BLUE IN Solenoid control 8 RED X X 40 The cable entry is realized by a metric M20 gland This gland must be measured by the user so that it is suitable for th...

Page 11: ...fety controller or safety relay unit the controller must have a dual channel monitoring time of at least 100 ms and the accepted test pulse duration of at least 1 ms Also the cross wire short monitori...

Page 12: ...inal User s Manual Refer to the Dual Channel Evaluation in No Z400 Example Set discrepancy time to 0 disabled or 100 ms or more G9SP series Safety Controller User s Manual Refer to the Dual Channel Ev...

Page 13: ...f the manual release cover A refer to image Dimensions on page 17 the triangular key must be turned clockwise to bring the blocking bolt in unlocking condition The normal locking function is only rest...

Page 14: ...e activated code is definitively saved For ordering suffix D41G 1 the executed allocation of safety interlock and actuator is irreversible When the above procedure is attempted with a D41G 1 which alr...

Page 15: ...of operating states or control functions e g in a PLC The auxiliary output is not a safety related output Behavior of the diagnostic output Example power to unlock version Input signal magnet control...

Page 16: ...ty door switch D41G The guard door cannot be locked from inside On accessible protective equipment the lockout tag prevents persons from being inadvertently being trapped When entering the hazardous a...

Page 17: ...nit mm Switches Power Fault Status A 38 13 3 89 5 6 5 32 5 3 3 220 155 5 7 5 40 M20x1 5 A Manual release B Active RFID area 20 1 50 50 B Terminal block type Conduit outlet M12 M12 15 5 Connector type...

Page 18: ...A2R E1 for a right door is reversed Mounting outside Safety door switch D41G with actuator unit mounted outside the hazardous area Interior view Emergency exit unit E1 Outside Inside ex D41G A2L E1T F...

Page 19: ...ion of the D41G A1R E0 for a right door is reversed 20 15 10 115 50 39 45 44 40 D41G A1 For light door 20 115 39 44 40 5 5 19 14 10 45 1 5 15 50 D41G A1 E0 For light door 40 11 5 115 93 40 7 5 155 5 2...

Page 20: ...safety door switches as well as other systems with same frequency 125 kHz 100 mm D41G A2 Admissible mounting set up Inadmissible mounting set up Mounting play between safety door switch and actuator...

Page 21: ...actuator unit D41G A2 as shown 5 Fit the actuator unit to the doorpost by means of the spacer F 7 5 mm To be observed Actuator unit completely retracted Distance between safety door switch and actuato...

Page 22: ...are correctly secured 12 Insert square rod H in the backside of the actuator To be observed For mounting outside Insert chamfer of square into emergency exit or insert cut side of square into actuato...

Page 23: ...strong vibrations please observe a proper securing of the screws 3 Fit the actuator to the doorpost To be observed Actuator with emergency exit emergency release tab D41G A1 E0 may only be installed c...

Page 24: ...ue to fault 2 Refer to flash code 3 Refer to Teaching Table 2 Error messages flash codes red diagnostic LED System condition Solenoid control IN LED Safety outputs Y1 Y2 Auxiliary output OUT Power to...

Page 25: ...the product or use a warning measures or an indicator showing the controlled system is locked to avid overloading the holding force in lock mode Failure to do so may result in serious injury or death...

Page 26: ...oss of the safety function 18 Do not use the product in the water or continuous water exposure environment Doing so may cause water to leak into the product The degree of protection does not guarantee...

Page 27: ...e a month SIL2 PLd at least once a year Daily inspection For each guard door check that the machine stops when the guard door opens Inspection every 6 months 1 Check for tight installation of the safe...

Page 28: ...MEMO 28...

Page 29: ...CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Pr...

Page 30: ...ECOLAB certified Identical mounting for left and right hinged doors Features Refer to Safety Precautions on page18 Large actuator tolerances Actuator tolerance in longitudinal direction 3 5 mm latera...

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