zipldr_setup&operations
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Zip Loader Setup & Operations
Omni
Turn
Page 10 of 44
Pusher and Push-rods
Delrin pusher should be such that overall length of push-rod and pusher is about 30.25”.
Drawings below describe standard push-rod and typical pusher. The smallest diameter for this
combination is about 5/16”. For smaller diameters see list below drawings.
Push-rods for small diameter parts
The OmniTurn ZipLoader is capable of loading parts as small as 0.089” in diamter, but special
pushrods are necessary. For the smallest diameters, a thinner escapement knife is required. We
stock the necessary components, or you can fab your own from our drawings.
Standard pushrod, as shown in drawing above:
p/n 790-02-006 (standard pushrod w/barb)
For 1/4” parts, a plain 1/4” pushrod is used. It is as drawing above, except 30.25” long, no barb:
p/n 790-02-017 (plain 1/4” pushrod)
For parts 1/4” to 3/16”, the same 1/4” plain pushrod is used, except turned down a/r to clear collet:
p/n 790-02-016 (1/4” pushrod turned down)
For most parts 3/16” to 1/8”, a 3/16” pushrod is used, with 4-40 holes instead of 6-32. Must be
turned down a/r to clear collet. Requires 3/16” adapter plate:
p/n 790-02-020 (3/16” pushrod)
p/n 790-02-004 (adapter plate)
For some parts 3/16” to 1/8”, a plain 1/8” pushrod is used. Requires special adapter plate:
p/n 790-02-015 (1/8” pushrod)
See next page for description
p/n 790-02-005 (adapter plate)
See next page for description
For parts 1/8” to just under 3/32”, 1/8” pushrod and thin knife option is required:
p/n 790-09-101 (1/16” escapement knife assembly)
g
DETAIL (2X)
BARB TIP
DELRIN PUSHER, DIAMETER TO SUIT
0.204 x 0.80 DP
2.00
29.00
0.200 0.220
0.350
0.400
0.750
(ON CENTER LINE)
0.000
0.325
2.325
4.325
6-32 THRU (3 PLCS)
