Omega CN63100 Series User Manual Download Page 79

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TROUBLESHOOTING

-71-

The majority of problems can be traced to improper connections or incorrect set-up parameters. Be sure all

connections are clean and tight, that the correct output board is fitted, and that the set-up parameters are correct. For
further technical assistance, contact technical support at the appropriate company numbers listed.

PROBLEMS

POSSIBLE CAUSE

REMEDIES

NO DISPLAY

1. Power off
2. Brown out condition.
3. Loose connection or improperly wired.
4. Bezel assembly not fully seated into rear of unit.

1. Check power.
2. Verify power reading.
3. Check connections.
4. Check installation.

CONTROLLER
NOT WORKING

1. Incorrect parameter set-up.

1. Check set-up parameters.

“E-FP” IN DISPLAY

1. Defective front panel button.

1. Press D to escape, then check all buttons for proper operation.
2. Replace unit.

“E-UP” IN DISPLAY

1. Internal problem with controller.

1. Replace unit.

“E-E2” IN DISPLAY

1. Loss of set-up parameters due to noise spike.

1. Press D to clear, then check all set-up parameters.

a. Check sensor input and AC line for excessive noise.
b. If fault persists, replace unit.

“E-CL” IN DISPLAY

1. Loss of calibration parameters due to noise spike.

1. Press D to clear, then check accuracy of controller.

a. Recalibrate controller.
b. Reset calibration parameters to nominal values

(See Factory Service Operations Module).

“...” OR “-..” IN DISPLAY

1. Display value exceeds display range.

2. Defective or mis-calibrated cold junction circuit.
3. Loss of set-up parameters.
4. Internal malfunction.

1. Change resolution to display whole number.

a. Verify reading.

2. Check cold junction calibration.
3. Check set-up parameters.
4. Check calibration.

“OPEN” IN DISPLAY

(CN63100)

1. Probe disconnected.

2. Broken or burned out probe.
3. Corroded or broken terminations.
4. Excessive process temperature.

1. Connect probe. (Connection must remain intact for 3 sec.

to clear “OPEN” condition.)

2. Replace probe.
3. Check connections.
4. Check process parameters.

Summary of Contents for CN63100 Series

Page 1: ...omega com e mail info omega com User sGuide Shop online at CN63100 CN63300 Series 1 16 DIN Temperature Process Controllers UL Recognized Component File E123489 LP0679A ...

Page 2: ...311899 FAX 420 0 59 6311114 TEL 49 0 7056 9398 0 FAX 49 0 7056 9398 29 Toll Free 0800 1 66342 e mail info omegashop cz Toll Free in Germany 0800 639 7678 e mail info omega de United Kingdom One Omega Drive River Bend Technology Centre ISO 9002 Certified Northbank Irlam Manchester M44 5BD United Kingdom TEL 44 0 161 777 6611 FAX 44 0 161 777 6622 Toll Free in United Kingdom 0800 488 488 e mail sale...

Page 3: ...N63300 6 Power Wiring 6 Control and Alarm Outputs 6 Relay Connections 6 Logic SSR Connections CN63100 only 7 Remote Setpoint Wiring 7 Main Linear DC Output Wiring 7 Second Linear DC Output Wiring 7 User Input Wiring 7 Rear Terminal Assignments 8 CN63100 Models Without RS 485 and Analog Output 8 CN63100 Models With RS 485 or Linear DC Analog Output 8 8 ALL CN63300 Models 9 Serial Connections to a H...

Page 4: ...nput Parameters 1 IN CN63300 21 Configure Module 2 Output Parameters 2 OP 22 Configure Module 3 Lockout Parameters 3 LC 23 Configure Module 4 Alarm Parameters 4 AL 24 Configure Module 5 Cooling Parameters 5 O2 25 Configure Module 6 Serial Communications 6 SC 26 Configure Module 7 Remote Setpoint Parameters 7 rS or 7 n2 27 Configure Module 8 Second Linear DC Analog Output 8 A2 27 Configure Module 9...

Page 5: ...ower Limits OPLO OPHI 35 Sensor Fail Power Level OPFL CN63100 only 35 Output Power Dampening Filtering Time OPdP 35 ON OFF Control Hysteresis CHYS 36 Auto Tune Code tcod 36 Main Linear DC Output Range ANtP Optional 36 Main Linear DC Output Source ANAS Optional 36 Main Linear DC Update Time ANUt Optional 36 Main Linear DC Output Scaling Points ANLO ANHl Optional 36 Lockouts Parameter Module 3 LC 37...

Page 6: ...s dSP1 and dSP2 44 Remote Setpoint Signal Input Values INP1 and INP2 44 Remote Setpoint Filtering Fltr and bANd 44 Remote Local Setpoint Transfer Options trnF 44 Second Linear DC Analog Output Module 8 A2 Optional 45 Second Linear DC Output Range A2tP 45 Second Linear DC Output Scaling Points A2LO A2Hl 45 Factory Service Operations Module 9 FS 45 MANUAL CONTROL 46 ON OFF CONTROL 47 AUTO TUNE FOR P...

Page 7: ...mmand Code R 59 Control Action Command Code C 59 Block Read Register Command Code P 59 Terminator or 59 Block Read Command Byte Table 60 Unique Register Explanations 61 Setpoint Ramp Using Automatic Setpoint Ramping Register K 61 Setpoint Ramp Using Periodic Setpoint Write Register B 61 Periodic Setpoint Write Commands E2 PROM precautions 61 Output Status W 61 Communication Format 61 Command Respo...

Page 8: ...n 9 FS 68 Millivolt Calibration CAL 68 Thermocouple Cold Junction Calibration CJC 69 RTD Ohms Calibration rtd 69 Main or Second Linear DC Analog Output Calibration 69 Remote Setpoint Calibration 69 Calibration For CN63300 70 Factory Service Operations 9 FS 70 Input Calibration 70 Main or Second Linear DC Analog Output Calibration 70 Remote Setpoint Calibration 70 TROUBLESHOOTING 71 REPLACEABLE OUT...

Page 9: ...provides an independent process retransmission while the main Linear DC output is being used for control The output range can be scaled independent of the input range A Remote Setpoint input 0 4 to 20 mA allows for cascade control loops where tighter control quality is required and allows for remotely driven setpoint signal from computers or other similar equipment Straightforward end point scalin...

Page 10: ... gasket and discard Slide the panel gasket over the unit from the rear seating it against the lip at the front of the case 4 Insert the unit into the panel cutout While holding the unit in place push the panel latch over the rear of the unit engaging the tabs of the panel latch in the farthest forward slot possible 5 To achieve a proper seal tighten the panel latch screws evenly until the unit is ...

Page 11: ...t through the panel from the rear REMOVING BEZEL ASSEMBLY The bezel assembly shown in Figure 3 must be removed from the case to replace the output board To remove the bezel assembly insert a flat blade screwdriver into the pry slot on either side of the unit Twist the screwdriver handle until the unit is ejected enough to allow removal Caution The bezel assembly contains electronic circuits that c...

Page 12: ...y components 4 Long cable runs are more susceptible to EMI pickup than short cable runs 5 In extremely high EMI environments the use of external EMI suppression devices such as Ferrite Suppression Cores for signal and control cables is effective The following EMI suppression devices or equivalent are recommended Fair Rite part number 0443167251 RLC part number FCOR0000 Line Filters for input power...

Page 13: ...ed to the controller always use the same type Paralleling a single thermocouple to more than one controller is not recommended Generally the red wire from the thermocouple is negative and connected to the controller s common RTD CN63100 When connecting the RTD be certain that the connections are clean and tight refer to Figure 5 for terminal connections RTD sensors have a higher degree of accuracy...

Page 14: ...mage to the unit may occur if polarity is reversed CONTROL AND ALARM OUTPUTS For CN63100 heating cooling and alarms there are up to two types of ON OFF outputs These outputs can be relay or logic for control or alarm purposes Relay outputs can switch user applied AC or DC voltages Logic SSR drive outputs supply power to external SSR power units One Logic SSR Drive output can control up to four SSR...

Page 15: ...2 The common of this output is isolated from input common but is not isolated from other commons For proper operation keep this common isolated from all other controller commons SECOND LINEAR DC OUTPUT WIRING Models with the Second Linear DC output option provide a conditioned and scaled retransmitted signal output The terminals are 13 and 14 The common of this output is isolated from the input co...

Page 16: ...DC1 R2 AL LV C is the Common Terminal Terminals 9 10 need to be shorted together Remote Setpoint TC RTD AC DC Power Analog Main Out A2 or O2 Dedicated A1 O1 or A1 Dedicated O1 User Input RS485 Output 2nd Input Option Analog 2nd Out AC Model DC Model Short C AC AC C C C C C A B 9 8 9 10 8 11 12 2 1 3 4 5 4 6 8 13 14 R1 R2 F3 R1 R2 F3 LV 9 8 9 10 8 11 12 2 1 3 4 5 4 6 8 13 14 R1 R2 F3 RSP R1 R2 F3 R...

Page 17: ...odel AC AC C C C C C A B 9 8 10 8 11 12 4 5 6 8 R1 R1 LV 9 8 10 8 11 12 2 1 3 4 5 4 6 8 R1 R2 F3 R1 R2 F3 LV 9 8 10 8 11 12 2 1 3 4 5 4 6 8 13 14 R1 R2 F3 RSP R1 R2 F3 RSP LV 9 8 10 8 11 12 2 1 3 4 5 4 6 8 13 14 R1 R2 F3 C4 R1 R2 F3 C4 LV 9 8 10 8 11 12 1 2 3 2 4 5 6 8 R1 R2 AL R1 R2 AL LV 9 8 10 8 11 12 1 2 3 2 4 5 6 8 13 14 R1 R2 AL C4 R1 R2 AL C4 LV C is the Common Terminal Remote Setpoint Inpu...

Page 18: ...ilding A communication line is run to an industrial computer located in the production office Each controller is programmed for a different address and all are programmed for the same baud rate and parity as the computer ex 9600 baud parity even An application program is written by the user to send and receive data from the units using the proper commands 10 Figure 9 Connecting to a Host Terminal ...

Page 19: ...guration in Linear Output Range ANAS in the Output Parameter Module 2 OP The optional secondary set of jumpers must correspond with the configuration in Second Linear DC Output Range A2tP in the Second Linear DC Analog Output Module 8 A2 The jumpers are accessible from the rear after removing the controller from the case Dashed lines show factory setting of 20 mA 11 Figure 10 Linear Output Range J...

Page 20: ...the annunciators Four front panel buttons are used to access different modes and parameters The following is a description of each button Do NOT use tools of any kind screwdrivers pens pencils etc to operate the keypad of this unit BUTTON FUNCTIONS D In the Normal Display Mode the Display D button is used to select one of the operational parameters in the secondary display In other modes pressing ...

Page 21: ...e the parameter and the secondary bottom display will be the parameter value The Up or Down arrow buttons are used to change the desired parameter value and the P button enters the new value and moves to the next parameter The Setpoint value lower display is changed with the Up or Down arrow buttons when it is selected in the Normal Display Mode PARAMETER CONFIGURATION BASIC START UP For basic sta...

Page 22: ...L MODES O1 MODE O2 MODE MANUAL CONTROL OUTPUT POWER RANGE O1 STATE O2 STATE PID 0 to 100 O1 TP ON OFF ProP 0 0 100 O1 ON Any other setting O1 OFF PID PID 100 to 100 O1 TP O2 TP PID ON OFF GAN2 0 0 0 to 100 O1 TP O2 OFF 100 to 0 O1 TP O2 ON ON OFF ProP 0 0 ON OFF GAN2 0 0 100 O1 ON O2 OFF 100 O1 OFF O2 ON Any other setting O1 OFF O2 OFF TP Time Proportioning 14 ...

Page 23: ...FRONT PANEL PROGRAMMING CHART FOR CN63100 CN63300 CONTROLLERS 15 ...

Page 24: ...ut Power 99 9 to 100 0 Read only Unless in Manual Control Not limited by OPLO OPHI in 2 OP DV Setpoint Deviation 999 to 9999 Read only Shows difference between Temp Process top display and Setpoint Units Symbol F or C Read only CN63100 models only Blank Blank display CN63300 models only FRONT PANEL PROGRAM DISABLE There are several ways to limit the programming of parameters from the front panel b...

Page 25: ... action is taken Unprotected Parameter Mode Reference Table Display Parameter Range and Units Factory Setting Description Comments SP Local Setpoint SP1 or SP2 999 to 9999 0 CN63100 0 0 CN63300 Range limited by SPLO SPHI User Input or Hidden Function Mode selects SP1 or SP2 OPOF Output Power Offset 99 9 to 100 0 0 0 Appears only if Intt 0 and unit is in Automatic Control OP Output Power 99 9 to 10...

Page 26: ...ntinue to CodE and press the arrow buttons until the value equals the Code as entered in parameter lockouts When an incorrect code value is entered or when the D button is pressed End will momentarily appear and the controller will return to the Normal Display Mode Protected Parameter Mode Reference Table Display Parameter Range and Units Factory Setting Description Comments ProP Proportional Band...

Page 27: ...ode is accessed by pressing the Up button from CnFP in the Unprotected Parameter Mode While in this mode the various Configuration Modules can be displayed by pressing the Up or Down buttons The process value after initial setup will be displayed in the main top display The Configuration Module will appear alternating with CnFP in the secondary bottom display To access a Configuration Module press...

Page 28: ...sec display update rate Adjusted by Auto Tune Display Parameter Range and Units Factory Setting Description Comments SHFt Input Signal Shift correction offset 999 to 9999 1 or 0 1 degree 0 Normally set to 0 SPLO Setpoint Lower Limit 999 to 9999 0 or 0 1 degree 0 Set low limit below high limit SPHI Setpoint Upper Limit 999 to 9999 1 or 0 1 degree 9999 Set high limit above low limit SPrP Setpoint Ra...

Page 29: ...dSP2 Scaling Point 2 Display Value 999 to 9999 100 0 Key in display high value Display Parameter Range and Units Factory Setting Description Comments InP2 Scaling Point 2 Input Signal 0 4 20 mA DC 0 10 VDC 0 00 to 20 00 mA 0 00 to 10 00 V 20 00 Press D button to select Signal Input method Value Key in Method Key in input low value Signal Input Method Apply input low value SPLO Setpoint Lower Limit...

Page 30: ...f input sensor failure CN63100 only 100 to 100 O1 O2 0 OPdP Output Power Dampening filtering Time 0 to 250 seconds 3 CN63100 1 CN63300 0 off no dampening Set in range of 1 50 to 1 10 of integral time Adjusted by Auto Tune Display Parameter Range and Units Factory Setting Description Comments CHYS ON OFF Control Hysteresis 1 to 250 2 CN63100 0 2 CN63300 For O1 ON OFF Control Change to Factory Setti...

Page 31: ... Determines display of F or C bdSP Blank display access For CN63300 LOC lockout rEd read only rEd Determines blank secondary display CodE Access code 0 to 250 0 Refer to front panel disable section for access levels Display Parameter Range and Units Factory Setting Description Comments PId PID values access LOC lockout rEd read only Ent enter LOC Protected Mode lockout AL Alarm values enable LOC l...

Page 32: ...9 0 CN63100 0 0 CN63300 If band alarm action then only a positive value can be entered ACt2 Alarm 2 action mode A HI absolute high A LO absolute low d HI deviation high d LO deviation low b IN band inside b ot band outside CooL cooling output A HI If changed check alarm values If cooling is selected the remaining Alarm 2 parameters do not appear For CN63300 cool is second PID control output Displa...

Page 33: ...ter Range and Units Factory Setting Description Comments CYC2 Cooling output cycle time 0 to 250 sec 2 0 turns O2 off GAN2 Relative cooling gain 0 0 to 10 0 1 0 0 0 places cooling output into ON OFF Control and db 2 becomes hysteresis value db 2 Heating or cooling overlap deadband 999 to 9999 0 Positive value is deadband Negative value is overlap If GAN2 0 this parameter is cooling ON OFF Control ...

Page 34: ...ust have a unique node address Abrv Abbreviated or full transmission yes no no Selecting yes the controller does not transmit mnemonics PoPt Print options yes no no Selecting yes allows print options shown below to be programmed INP Input yes no yes SEt Setpoint yes no yes OPr Output Power yes no yes Pbd Proportional Band yes no no INt Integral Time yes no no Display Parameter Range and Units Fact...

Page 35: ...r options nor normal Auto Automatic trAC Tracking nor Auto Bumpless other modes may bump Configure Module 8 Second Linear DC Analog Output 8 A2 Controller returns to Configuration Access Point CnFP NO if second linear DC analog option is not installed Display Parameter Range and Units Factory Setting Description Comments A2tP Second linear DC output range 0 to 10 V 0 to 20 mA 4 to 20 mA 4 20 Set S...

Page 36: ...INP MNEMONIC PARAMETER USER SETTING tYPE Input Type dCPt Decimal Point rnd Rounding Increment FLtr Digital Filtering dSP1 Display Value 1 InP1 Signal Input Value 1 dSP2 Display Value 2 InP2 Signal Input Value 2 SPLO Setpoint Lower Limit SPHI Setpoint Upper Limit SPrP Setpoint Ramp Rate InPt User Input CONFIGURE OUTPUT 2 OP MNEMONIC PARAMETER USER SETTING CYCt Cycle Time OPAC Output Control Action ...

Page 37: ...METER USER SETTING CYC2 O2 Output Cycle Time GAN2 Relative Cooling Gain db 2 Heat Cool Overlap Deadband CONFIGURE SERIAL COMMUNICATIONS 6 SC MNEMONIC PARAMETER USER SETTING bAUd Baud Rate ConF Character Frame Format Addr Controller Address Abrv Abbrev or Full Transmission PoPt Print Options INP dEv SEt OFP OPr r_P Pbd Crg Int Cdb dEr OSt AL1 RSP AL2 CONFIGURE REMOTE SETPOINT 7 rS 7 n2 MNEMONIC PAR...

Page 38: ...value Additionally with large derivative times control action may be too unstable for accurate control Increase the filter value Conversely if the fastest controller response is desired decrease the filter value The Auto tune procedure sets the filter value appropriate to the process characteristics Also see Output Power Dampening parameter OPdP page 35 for filtering the output Fltr 0 to 4 0 least...

Page 39: ...nctions The input must be in its active state for 120 msec minimum to perform the function A function is performed when the User Input Terminal 6 is pulled low to common Terminal 8 Note Do not tie the commons of multiple units to a single switch Use either a multiple pole switch for ganged operation or a single switch for each unit Note Low Level is switch closed High Level is switch open PLOC Pro...

Page 40: ...accuracy of the unit Digital Input Filtering and Display Update Rate FLtr Select the relative degree of input signal filtering and display update rate The filter is an adaptive digital filter that discriminates between measurement noise and actual process changes Therefore the influence on step response time is minimal If the signal is varying too greatly due to measurement noise increase the filt...

Page 41: ... indicates the signal value applied to the input terminals The unit can be toggled to the key in method by pressing the D button again Signal Range Display Range 4 00 to 20 0 mA DC 0 00 to 20 00 0 00 to 10 00 VDC 0 00 to 10 00 When the desired value is indicated on the display press the P button to store the value and advance to the next parameter Setpoint Limit Values SPLO SPHI The controller has...

Page 42: ...ow Level is switch closed High Level is switch open PLOC Program Lock A low level enables the program disable function which places the unit in the Protected Parameter Mode ILOC Integral Action Lock A low level disables the integral action of the PID computation A high level resumes the integral action trnF Auto Manual Transfer A negative transition places the unit in the manual user mode and a po...

Page 43: ...an 0 to limit maximum cooling or set to greater than 0 to limit minimum heating Set the High Limit to less than 0 to limit minimum cooling or greater than 0 to limit maximum heating When controlling power in the manual control mode the output power limits do not take effect Sensor Fail Power Level OPFL CN63100 only If a failed sensor is detected the control output s default to a preset power outpu...

Page 44: ...nge selected See Linear DC Output Jumper Selection page 11 The linear DC output can be re calibrated to provide up to 5 of over range operation See Main or Second Linear DC Analog Output Calibration page 69 Main Linear DC Output Source ANAS Optional The output can be programmed to transmit one of the below variables OP Output Power control INP Temperature retransmission SP Setpoint local or remote...

Page 45: ...y Protected Mode Lockouts CodE PId and AL The protected mode is active when program disable is active The parameters in the protected mode can be set for one of the following modes LOC Lockout Prevents the parameter from appearing in the protected mode rEd Read only Parameter appears but cannot be modified Ent Entry Parameter appears and can be modified The code number allows access to the unprote...

Page 46: ...iation high acting with negative value d HI or Band inside acting b IN is selected for the alarm action the indicator is OFF when the alarm output is ON Caution In applications where equipment or material damage or risk to personnel due to controller malfunction could occur an independent and redundant temperature limit indicator with alarm outputs is strongly recommended The indicators should hav...

Page 47: ... and the front panel indicator for various over under temperature conditions The alarm output wave form is shown with the output in the automatic reset mode Note Select the alarm action with care In some configurations the front panel indicator LED might be OFF while the output is ON 39 ...

Page 48: ... 40 ...

Page 49: ...d alarms when the setpoint is changed via keypad This action suppresses nuisance alarms Figure 17 Alarm Standby Delay Sequence depicts a typical operation sequence Alarm Value AL 1 AL 2 The alarm values are either absolute absolute alarms or relative to the setpoint value deviation and band alarms An absolute alarm value is the value that is entered A relative alarm value is offset from the temper...

Page 50: ...ON OFF Control Hysteresis CHYS in Output Parameter Module 2 OP becoming the cooling output hysteresis This may be done independent of the main output control mode PID or ON OFF Relative gain is generally set to balance the effects of cooling to that of heating for best control Figures 18 19 20 Heat Cool Operation illustrate the effect of different gains GAN2 0 0 to 10 0 Heat and Cool Overlap Deadb...

Page 51: ...s specifier command when communicating with the controller The address numbers range from 0 to 99 Abbreviated or Full Transmission Abrv When transmitting data the controller can be programmed to suppress the address number mnemonics units and some spaces by selecting YES An example of abbreviated and full transmission are shown below NO 6 SET 123 8F CR LF Full Transmission YES 123 8 CR LF Abbrevia...

Page 52: ...long as the difference between the current reading and the previous reading is less than the filter band value band the filter remains in effect When the difference exceeds the filter band the filter disengages until the difference is less than the filter band value This action allows quick filter response to large setpoint changes while retaining filtering action under normal process conditions N...

Page 53: ...he scaling points Factory Service Operations Module 9 FS The Factory Service Operations include controller calibration and reset programming to factory configuration setting Access to each operation is protected by an access code number Entering code 66 restores all parameters to factory settings the unit indicates the operation after the P button is pressed by displaying rSEt in the lower display...

Page 54: ...Mode with the P and MN annunciators illuminated In Time Proportional output control relay or logic the percent output power is converted into output on time using Time Proportioning Cycle Time CYCt value in Output Parameter Module 2 OP For example with 4 cycle time and 75 power the output will be on 4 x 75 for 3 seconds and off for 1 second In Linear DC output control 0 10 VDC or 0 4 20 mA the per...

Page 55: ...arameter Module 2 OP can be set to reverse rEv for heating output on when below the setpoint or direct drct for cooling output on when above the setpoint applications In controllers with operating system software revision earlier than V4 x the ON OFF Control Hysteresis value is not balanced around the setpoint value In these controllers the Hysteresis is totally added to the setpoint in reverse ac...

Page 56: ...ions the Control Action OPAC in Output Parameter Module 2 OP is normally set to reverse rEv This sets O1 into reverse heat with O2 always in direct cool Cooling output for the CN63300 is referred to as the second control output In controllers with operating system software revision lower than 4 0 the ON OFF Control Hysteresis value is not balanced In these controllers the Hysteresis is totally add...

Page 57: ... 49 Figure 25 O1 O2 ON OFF Control Software Revision V4 0 or Later Figure 26 O1 O2 ON OFF Control Software Revisions V3 x or Earlier ...

Page 58: ...Tune requires the hysteresis setting to be above the process noise floor generally 2 5 degrees or 1 2 of range is adequate For most applications the control hysteresis should be set at 2 factory setting The Auto Tune code may be set to yield the response characteristics shown in Figure 27 Auto Tune Code A code setting of zero gives the fastest response with possible overshoot and a code of two giv...

Page 59: ...meter to 0 0 prior to starting Auto Tune After the completion of Auto Tune this parameter may need to be reset It is important that external load disturbances be minimized and if present other zone controllers idled as these may have an effect on the PID constant determination The controller additionally sets the Cooling Relative Gain parameter GAN2 for heat cool systems Some water cooled processe...

Page 60: ...c cycling at setpoint See ON OFF Control page 47 for more information Integral Time Integral time is defined as the time in seconds in which the output due to integral action alone equals the output due to proportional action with a constant process error As long as a constant error exists integral action repeats the proportional action each integral time Integral action shifts the center point po...

Page 61: ...ntegral times to maintain the same degree of stability as with derivative action Derivative action is disabled by setting the time to zero Output Power Offset Manual Reset If the integral time is set to zero automatic reset is off it may be necessary to modify the output power to eliminate errors in the steady state The output power offset OPOF is used to shift the proportional band to compensate ...

Page 62: ...PID Adjustments Cont d 54 Figure 33 Process Response Extremes ...

Page 63: ...ontrol and set Power from the Normal Display Mode to drive the process value to the desired value Make certain that the controller can drive the process to the setpoint Allow the process to stabilize after setting the Power 6 Place controller into Automatic Control If the process will not stabilize and starts to oscillate set the Proportional Band 2x higher and go back to step 5 7 If the process i...

Page 64: ...less than the filter band value keep the filter engaged while fluctuations outside the filter band disable the filter This action allows the controller to respond rapidly to large changes of the remote setpoint signal CASCADE CONTROL External cascade control involves the use of two controllers one of which has a Remote Setpoint Input The outer loop controller Primary controller directs the setpoin...

Page 65: ...egister Identification character for most commands Numerical Data if writing data to the controller and ending with a string Terminator of or The controller will not respond with an error message to invalid commands Sending Numeric Data Data written to individual registers must be limited to the registers numerical data range See Register Identification Table If more digits are sent the controller...

Page 66: ...response 2 to 100 msec setpoint not saved to E2 PROM Examples of Command Strings Example Write 10 0 to Setpoint register with a controller address of 2 Command String N2VB100 Explanation Address 2 Command V Register ID B Numeric Data 100 Terminator with setpoint will not be saved to E2 PROM Example Read input register of controller with an address of 3 Command String N3TA Explanation Address 3 Com...

Page 67: ...ller responds with register data that is preset by the Print Options parameter Module 6 SC This mode is useful for print ticket applications However if Register ID characters follow this command the controller responds with register data indicated by the ID character field This character ID field does not follow the normal Register ID format but instead is a field composed of ASCII encoded bit map...

Page 68: ...me Derivative Time Alarm 1 Alarm 2 ASCII HEX X 1 31 X 2 32 X X 3 33 X 4 34 X X 5 35 X X 6 36 X X X 7 37 X 8 38 X X 9 39 X X A 41 X X X B 42 X X C 43 X X X D 44 X X X E 45 X X X X F 46 Byte3 Deviation Offset Power Setpoint Ramp Cooling Gain ASCII HEX X 1 31 X 2 32 X X 3 33 X 4 34 X X 5 35 X X 6 36 X X X 7 37 X 8 38 X X 9 39 X X A 41 X X X B 42 X X C 43 X X X D 44 X X X E 45 X X X X F 46 Byte4 Cooli...

Page 69: ...ator character This instructs the controller to accept the setpoint value but not to write the value to E2 PROM memory This eliminates cycling of the internal memory chip which has a finite life cycle rating 1 million typical This rating should not be exceeded After power loss the setpoint value written will be lost when using Termination of the setpoint write command with the character instructs ...

Page 70: ...coming data and sets the parity bit to odd even or none mark parity for outgoing data Stop Bit The last character transmitted is the stop bit The stop bit provides a single bit period pause to allow the receiver to prepare to re synchronize to the start of new transmission start bit of next byte After the stop bit the receiver continuously looks for the occurrence of the next start bit Command Res...

Page 71: ...nel t3 10 X of characters baud rate The number of response characters varies depending on the setting of the full abbreviated transmissions parameter At the end of t3 the controller is ready to receive the next command The maximum serial throughput of the controller is limited to the sum of t1 t2 and t3 Full Field Controller Transmission Byte Format The first two characters transmitted are the nod...

Page 72: ...f problems are encountered when interfacing the controller s and host device or printer the following check list can be used to help find a solution 1 Check all wiring Proper polarity of all devices on the serial loop must be observed Refer to previous application examples 2 Check the controller s communication format in module 6 SC Make sure all devices on the serial loop are configured with the ...

Page 73: ...int 12 AL 2 12 NO GO light on outside setpoint 12 1 In Configure Input Parameters tYPE tc J Thermocouple type J SCAL F Control and indicate in F dCPt 0 One degree display resolution FLtr 1 Nominal input signal digital filtering SHFt 0 No shift correction necessary SPLO 140 Limit min setpoint temperature to 140 F SPHI 150 Limit max setpoint temperature to 150 F SPrP 0 0 No setpoint ramping InPt PLO...

Page 74: ...VOLt Voltage Input dCPt 0 0 Resolution FLtr XX Calculated by Auto Tune dSP1 0 0 Input low value INP1 0 00 Low display value dSP2 10 0 Input high value INP2 150 00 High display value SPLO 40 0 Setpoint low limit SPHI 80 0 Setpoint high limit SPrP 0 0 No ramping INPt PLOC User input program lock 2 OP Configure Output Parameters CYCt 0 Disable O1 output The remaining parameters in this module are set...

Page 75: ... 300 0 ohms The tolerance is 0 3 of span 1LSD 4 Calibrate the controller RTD ohms if out of tolerance Voltage Check CN63300 1 Connect a DC voltage source with an accuracy of 0 1 or better Apply a 0 to 10 V signal to terminals 8 9 2 In Input Module 1 configure input signal InP1 and display value dSP1 to 0 00 Configure input signal InP2 and display value dSP2 to 10 00 3 Compare the controller readou...

Page 76: ...ons Calibration 9 FS Display Parameter Range Description Comments CodE Enter function code 48 Calibrate instrument CAL Millivolt Calibration yes no Calibration required for both RTD and TC input If this procedure is performed the cold junction temp or RTD ohms calibration procedures in turn must be completed CJC Thermocouple cold junction temperature calibration yes no Not required if only using R...

Page 77: ... to 40 0 C enter 25 0 C for CJC and repeat the Cold Junction Calibration procedure RTD Ohms Calibration rtd This procedure must be performed AFTER an accurate mV calibration Connect one leg of precision resistance accuracy of 0 1 ohm to terminals 9 and 10 together and the other leg to 8 Display Action Description Comments Rtd1 Connect 0 0 ohm jumper wire Wait 10 seconds press P Rtd2 Connect 277 0 ...

Page 78: ...conds press P StP2 Apply 2 5 V Wait 10 seconds press P StP3 Apply 5 0 V Wait 10 seconds press P StP4 Apply 7 5 V Wait 10 seconds press P StP5 Apply 10 V Wait 10 seconds press P Connect current calibration source with an accuracy of 0 1 or better StPA Apply 0 mA Wait 10 seconds press P StPB Apply 20 mA Wait 10 seconds press P Main or Second Linear DC Analog Output Calibration 1 Set the Linear DC Ou...

Page 79: ...ntroller 1 Replace unit E E2 IN DISPLAY 1 Loss of set up parameters due to noise spike 1 Press D to clear then check all set up parameters a Check sensor input and AC line for excessive noise b If fault persists replace unit E CL IN DISPLAY 1 Loss of calibration parameters due to noise spike 1 Press D to clear then check accuracy of controller a Recalibrate controller b Reset calibration parameter...

Page 80: ...o input sensor with a higher temperature range 3 Reduce temperature 4 Check set up parameters ULUL IN UPPER DISPLAY 1 Input is below range of controller 2 Temperature below range of input probe 3 Excessive negative probe temperature 4 Loss of set up parameters 1 Check sensor or input signal level 2 Change to input sensor with a lower bottom range 3 Increase temperature 4 Check set up parameters SH...

Page 81: ...t Board 1 Remove the bezel assembly See Removing Bezel Assembly page 3 2 Lift up on the top bezel board latch while gently pulling out on the bezel display board assembly Do NOT remove the display board from the bezel 3 Remove the output board by pulling it away from the other boards Replace the output board by aligning the board to board connector Be certain the connector is fully mated 4 Connect...

Page 82: ... AL1 Option A2 Alarm 2 is active OR Cooling Second output O2 is active 2 POWER AC Versions 85 VAC min to 250 VAC max 50 to 60 Hz 8 VA max DC Versions DC Power 18 to 36 VDC 7 W AC Power 24 VAC 10 50 to 60 Hz 9 VA 3 CONTROLS Four front panel push buttons for modification and setup of controller functions and one external user input for parameter lockout or other functions 4 MEMORY Nonvolatile E2 PRO...

Page 83: ... 8 RTD INPUT CN63100 only 2 or 3 wire 100 Ω platinum alpha 0 00385 DIN 43760 alpha 0 0039162 Excitation 150 μA typical Resolution 1 or 0 1 degree Lead Resistance 15Ω max per input lead RTD TYPE RANGE 385 200 to 600 C 328 to 1100 F 392 200 to 600 C 328 to 1100 F OHMS 1 0 to 320 0 9 CN63300 RANGE AND ACCURACY Input Range Accuracy 18 to 28 C Accuracy 0 to 50 C Impedance Max Continuous Overload Resolu...

Page 84: ...adband Overlap Programmable 15 MAIN AND SECOND LINEAR DC OUTPUT optional Main Control or Re transmission programmable update rate from 0 1 sec to 250 sec Second Re transmission only fixed update rate of 0 1 sec Output Range Accuracy 18 to 28 C Accuracy 0 to 50 C Compliance Resolution 0 to 10 V 0 10 of FS 1 2 LSD 0 30 of FS 1 2 LSD 10k ohm min 1 3500 0 to 20 mA 0 10 of FS 1 2 LSD 0 30 of FS 1 2 LSD...

Page 85: ...ion CISPR 11 Class A IEC EN 61010 1 RoHS Compliant UL Recognized Component File E123489 Type 4X Enclosure rating Face only IP65 Enclosure rating Face only IP20 Enclosure rating Rear of unit Refer to the EMC Installation Guidelines section of the manual for additional information 20 ENVIRONMENTAL CONDITIONS Operating Range 0 to 50 C Storage Range 40 to 80 C CN63100 Span Drift maximum 130 ppm C main...

Page 86: ...ement output boards listed must be returned to the factory for output board replacement MODELS WITH RS485 OR LINEAR DC ANALOG OUTPUT DEDICATED MAIN CONTROL O1 OUTPUT MAIN CONTROL O1 OR A1 ALARM 1 DEDICATED ALARM 1 A1 OUTPUT ALARM 2 A2 OR 02 COOL REMOTE SETPOINT INPUT RS485 MAIN ANALOG OUTPUT SECOND ANALOG OUTPUT PART NUMBERS 18 to 36 VDC 24 VAC 85 to 250 VAC Relay Relay YES YES CN63100 R1 R2 F3 LV...

Page 87: ...UT RS485 MAIN ANALOG OUTPUT PART NUMBERS REPLACEMENT OUTPUT BOARD 18 to 36 VDC 24 VAC 85 to 250 VAC Relay CN63300 R1 LV CN63300 R1 CN6 48100 Relay Relay YES CN63300 R1 R2 F3 LV CN63300 R1 R2 F3 N A Relay Relay YES YES CN63300 R1 R2 F3 RSP LV CN63300 R1 R2 F3 RSP N A Relay Relay YES YES CN63300 R1 R2 F3 C4 LV CN63300 R1 R2 F3 C4 N A Relay Relay Relay CN63300 R1 R2 AL LV CN63300 R1 R2 AL CN6 48111 R...

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Page 91: ...ever OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA either verbal or written OMEGA warrants only that the parts manufactured by the company will be as specified and free of defects OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER...

Page 92: ...ed trademark of OMEGA ENGINEERING INC Copyright 2006 OMEGA ENGINEERING INC All rights reserved This document may not be copied photocopied reproduced translated or reduced to any electronic medium or machine readable form in whole or in part without the prior written consent of OMEGA ENGINEERING INC FOR WARRANTY RETURNS please have the following information available BEFORE contacting OMEGA 1 Purc...

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