OLT Grand Garden Chalet 6X3-BEVEL Assembly Manual Download Page 3

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6x3 GRAND GARDEN CHALET

2 1/2”

Note: screws and nails shown actual size.

3/4”

2”

3/4”

1 1/2”

7/8”

(U) Tee Hinge

x 4 pcs.

(X) Door Handle

x 2 pcs.

Black Headed Screw

Finishing

Shingle

Square Drive Bit

Hardware Kit

(Provided)

Safety Glasses

Work Gloves

Safety Equipment Required

(Not Provided)

Ladder

Screw Gun/Drill

Tape Measure

Hammer

Wood Clamp

Level

Pliers

Tools Required

(Not Provided)

(BB) Silver
Barrel Bolt

Toll Free 1-888-658-1658 www.outdoorlivingtoday.com [email protected]

(W) Barrel Bolt

Silver

Page 3

1/8” & 3/8” Drill Bits

1 1/2”

Black Headed Bolt with Silver Nut and Washer

1 1/4”

C - 95 pcs

H - 14 pcs

E - 16 pcs

G - 5 pcs

J - 22 pcs

K - 208 pcs

M - 30 pcs

FF - 4 pcs

DD - 1 pc

(UU) 1/2”x 2 3/4”
Plywood Spacer

3/8” Wrench

1”

F - 7 pcs

(4D)

2 1/4”x 2 1/4”

Door Trim Spacer

Summary of Contents for Grand Garden Chalet 6X3-BEVEL

Page 1: ...ain the manual for future maintenance purposes Some of the safety and usage measures you may wish to consider include If the product is elevated any structural and building code requirements are solely the customer s responsibility and should be abided by In high or gusty wind conditions it is advisable to keep the structure securely grounded Have a regular maintenance plan to ensure screws doors ...

Page 2: ... Doors 20 1 4 x 61 1 2 4F 1 Door Flange 1 2 x 2 1 2 x 61 3 8 4G 2 Front Corner Trims 1 2 x 3 1 2 x 67 3 4 4H 2 Front Side Corner Trims 1 2 x 2 1 2 x 68 1 4 angle cut end 4I 2 Side Facia Trims 1 2 x 2 1 2 x 33 7 8 angle cut ends 4J 2 Rear Side Corner Trims 1 2 x 2 1 2 x 70 1 4 angle cut end 4K 2 Rear Corner Trims 1 2 x 3 1 2 x 72 4L 2 Upper Rear Trims Bevel 1 x 4 1 2 x 32 3 8 4M 1 Rear Center Trim ...

Page 3: ... Not Provided Ladder Screw Gun Drill Tape Measure Hammer Wood Clamp Level Pliers Tools Required Not Provided BB Silver Barrel Bolt Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com W Barrel Bolt Silver Page 3 1 8 3 8 Drill Bits 1 1 2 Black Headed Bolt with Silver Nut and Washer 1 1 4 C 95 pcs H 14 pcs E 16 pcs G 5 pcs J 22 pcs K 208 pcs M 30 pcs FF 4 pcs DD 1 pc UU 1...

Page 4: ...Bit for the screws in with the Hardware Kit Bag DD 2 Locate both Side Wall Panels 2A left and right side panels and 2 Side Wall Studs 2B 1 1 2 x 1 1 2 x 64 1 2 Side Wall Studs are angle cut on 1 end Lay on a flat level surface with frames up Locate Back Wall Panels 2C and Back Wall Studs 2D 1 1 2 x 1 1 2 x 67 The top framing of both back walls are angle cut Lay on flat level surface Back Wall Top ...

Page 5: ...ll Panel Front Narrow Walls 2E Floor Angled Left Side Wall Side Wall Panel 6 Starting with angled left side wall lift up and position so framing is flush with floor at rear of shed Make sure wall siding is flush with outside of floor on the side In the front there will be a gap of approximately 5 8 When wall is positioned correctly secure bottom wall plate to floor with 4 2 1 2 Screws C Rear 4 2 1...

Page 6: ...Wall Siding Flush with Floor Framing Wall Siding flush with outside floor 8 When side and back walls are aligned in corner correctly wall framings will be offset Screw wall framings together with 3 2 1 2 Screws C Secure bottom wall plate to floor with 4 2 1 2 screws C Optional Caulking seams will help prevent moisture from entering at seam Caulking not included in kit L e f t S i d e W a l l Back ...

Page 7: ... Panel 10 In the corner align and attach right Side Wall 2A framing to back wall framing as per Steps 7 8 Secure bottom wall plate of side wall to floor with 4 2 1 2 Screws C Expert Advise If you re placing the shed tight up against a fence or wall you may consider attaching the Rear Corner and Center Trim 4H 4J on Back Wall seam first See Step 38 Attach both Back Walls together secure Rear Center...

Page 8: ...ing flush with outside of floor framing When correctly positioned secure bottom wall plate to floor with 2 2 1 2 Screws C Attach vertical wall framings together at top middle and bottom with 3 2 1 2 Screws C Wall Siding Flush with Floor Framing Before attaching make sure door opening is 41 wide See Step 13 13 Align and attach the second front narrow wall panel as per Step 12 14 Locate Door Header ...

Page 9: ...ble so decide what height configuration suits your needs Gather your Storage Shelf Supports 2H The short Support 14 1 2 attaches to the narrow wall the long 18 1 4 to the back wall Position using a Level and drill Pilot Holes to prevent ends of Supports from splitting Attach first Support using 2 1 1 4 Screws E Place Storage Shelf on attached Support Level and mark position of 2nd Support Pilot Ho...

Page 10: ...K Complete 2nd Shelf if desired as per Steps 18 19 5 20 Lay Roof Panel 3 on flat level ground Note overhanging Outside Shingles have been removed to avoid shipping damage and need to be installed Locate 3A 3B 3C Shingles There are 6 5 wide x 16 long 3A Shingles 4 6 wide x 16 long 3B Shingles and 2 6 wide x 12 long 3C Shingles Position and attach 3A Shingle 5 wide on roof panel with 2 7 8 Shingle N...

Page 11: ...om Butt Complete attachment of 3rd 5 wide 3A shingle Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 11 2nd Row of Shingles 8 f r o m B u t t 1 4 gap 2nd 3A Shingle 2nd 6 wide 3B Shingle 5 3rd 5 wide 3B Shingle 2nd 6 wide 3B Shingle 3rd 5 wide 3A Shingle 6 24 To finish end place and attach 3C shingle 6 wide x 12 long in line with 5th and final row of shingles ...

Page 12: ...qually space roof from side to side In the rear plywood should sit on back wall top plate Plywood Roofing flush with Side Wall Siding 25 Complete attachment of shingles on opposite side of roof panel following Steps 20 24 Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 12 3A 3B 3B 3A 3C Completed Roof Panel 3 F r o n t Front 3A Door Header R e a r 1 8 Set back...

Page 13: ...wall panel Screw on an angle and make sure screw tips do not go completely through roof panel 28 Locate 2 Front Filler Trims 4A 1 1 2 x 5 8 x 65 Filler trim will be covered by corner trim in Step 37 Attach in each front corner with 6 1 1 2 Finishing Nails K 29 Locate Front Horizontal Trim 4B 3 1 2 x 1 1 4 thick at top x 68 1 4 Position horizontal trim tight up underneath roof panel From side to si...

Page 14: ...n door trim and wall siding Attach with 1 1 1 2 Finishing Nail K Nail through trim and into spacer Complete attachment of door trim using 4 more 1 1 2 Finishing Nails K Make sure to align trim accordingly Complete both sides Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 14 Only one nail until spacer attached on Step 31 Refer to Step 43 before attaching door ...

Page 15: ... using a 3 8 wrench Finish hinge by securing with 2 3 4 Black Headed Screws J Drill small pilot holes first to prevent wood from splitting Complete both doors 4 Hinges 1 4 Silver Nut and washer 1 1 2 Bolt 3 4 black head screws Door Flange 4F Left Door Right Door Drill Pilot Holes to prevent splitting Left Door Right Door Hor Door Trim flush with Outside gap Inside 6 1 Screws Pre drill to prevent s...

Page 16: ... Step 35 Once again use only 1 2 Black Headed Screw H per hinge initially to secure door to vertical door frame trim Left Side Door 37 With both Doors partially attached check to see doors open and close correctly Make any necessary adjustments and when satisfied completely secure hinges to vertical door frame trim with two more 2 Black Headed Screws H per hinge Drill pilot holes to prevent wood f...

Page 17: ... angled side trim pieces are unique to each corner and are attached rough side out Position side trim tight underneath side facia Align rear corner trim tight underneath roof shingles Side trim will cap rear trim Attach each pieces with 6 1 1 2 Finishing Nails K Locate Upper Rear Trim Bevel Siding 4L 4 1 2 x 32 3 8 Align tight against rear corner trim and underneath roof Attach with 4 1 1 2 Finish...

Page 18: ... x 11 1 8 and Doorway Narrow Trim 4P 1 2 x 2 x 40 7 8 Place narrow wall trims between door trim and front corner trim flush with bottom of trims Attach each with 2 1 1 2 Finishing Nails Place lower door trim between door trims flush with bottom Attach with 4 1 1 2 Finishing Nails K 4O 4O 4P Flush Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 18 42 Complete o...

Page 19: ...les with 1 8 drill bit prior to securing with screws to prevent wood splitting Important Drill shallow Pilot Holes to prevent splitting UU Interior Door Frame 48 Install the Barrel Bolt Plywood Spacer UU to interior door frame flush at the bottom and 1 4 from edge as pictured Use 2 1 1 4 Screws E to secure Mark door stop 49 Position the Interior Silver Barrel Bolt BB on the plywood spacer and atta...

Page 20: ...door but don t interfer with their closing Attach bottom piece first with hammer Toll Free 1 888 658 1658 www outdoorlivingtoday com sales outdoorlivingtoday com Page 20 50 Open door and drill out marked barrel bolt impression with a 3 8 Drill Bit Close door slide barrel bolt in drilled hole to confirm fit Wall Framing 52 Attach top stop as per Step 51 and then complete the opposite side Interior ...

Page 21: ...er to the original color we suggest that you treat the wood with a good oil base wood stain You may also wish to paint your new shed rather than stain it In both cases we recommend that you consult with a paint and stain dealer in your area for their recommendations The materials contained in this Assembly Manual may be downloaded or copied provided that ALL copies retain the copyright and any oth...

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