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September 2016 – Iss. 1 

WARNING 

 
This  manual,  including  the  warnings  and  cautions  inside,  must  be  read  and  followed  carefully  by  all 
persons  who  use  or  maintain  this  product,  including  those  who  have  any  responsibility  involving  its 
selection, application, service, or repair.  
This  cap  lamp  system  will  perform  as  designed  only  if  used  and  maintained  according  to  the 
instructions, otherwise it could fail to perform as designed and persons who rely on this product could 
sustain serious personal injury or death. 

 

 

 

 

 
 

 

 

 
 
 
 

 

 

 

 

 

 

 

 

DLi  

CORDLESS

 

CAPLAMP SYSTEM 

NO COMPROMISE 

 

INSTRUCTION 

MANUAL 

 

Ex I M1 Ex ia I Ma EN60079-35-1    Ta = 0

o

C to +40

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Summary of Contents for DLi

Page 1: ...ibility involving its selection application service or repair This cap lamp system will perform as designed only if used and maintained according to the instructions otherwise it could fail to perform...

Page 2: ...mer cut out p5 Recharging via USB charger p5 Repairing the DLi caplamp p6 Operating the lamp p6 Replacing battery and LEDs p6 Replaceable parts p6 Lens glass Bezel ring p6 Cap clip p6 Button switch p6...

Page 3: ...the art LEDs to give an optimal lighting pattern The caplamp consists of an outer polycarbonate shell switch cap clip glass face and charge connections Charging is achieved via the two charge points o...

Page 4: ...use where they should again be fully charged before being placed into regular service Recommended storage temperature 0o C to 27o C WARNING The lamp should only be charged on EnerSys approved chargers...

Page 5: ...and Red LEDs on Stage 3 Battery is fully charged Green LED on with Red flashing every 5 seconds Stage 4 A watchdog time out has occurred before battery was fully Watchdog timer cut out If a watchdog...

Page 6: ...el Replace with a new bezel taking care to ensure that the logo is at the top of the lamp Replace the screws but do not over tighten The Bezel should be replaced if the glass is cracked or damaged rep...

Page 7: ...anyard possible Depending upon local regulations the user may chose simply to attach the lamp to the helmet via a lanyard or the lamp to helmet to user as indicated in the pictures below Mines may cho...

Page 8: ...s List DLi cordless caplamp M263051 Bezel and Glass Assembly M202921 Cap Clip M210344 Cap clip screw repair kit M210445 Short Lanyard M253343 Long Lanyard M253243 Bezel screw Allen key M237642 Capclip...

Page 9: ...charger output is correct b Check charger functionality including connections c Check battery connections at the back of the lamp d Make sure the connections between headpiece and battery are good e...

Page 10: ...the ATEX symbol are to be used in a hazardous area Detail IECEx ATEX Certificate number IECEx SIR 13 0093X Sira 13ATEX2259X Certification code Ex ia I Ma En60079 35 1 Ex ia I Ma En60079 35 1 Other mar...

Page 11: ...he cap lights shall not be used in areas where a high fluid flow over the plastic surfaces may occur for example in the case of a ruptured process pipe or compressed air pipe 9 The caplamp is manufact...

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