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11 

September 2016 – Iss. 1 

 
 

 

 
Conditions of Certification and special conditions for safe use

 

 
The user must ensure that the lamp supplied meets the safety standard required for 

the Zoned area:- 

 
(1)

 

This equipment must only be used in accordance with the certification 

approved. 

(2)

 

Only  an  EnerSys  approved  and  assessed  charger  (incorporating  the  M657012 

Crowbar Circuit with supply voltage not exceeding 26.5v

**

) should be used for 

certification  conditions.  Certification  may  be  invalid  if  an  incorrect  charger  is 
used.  Lamp  may  function  normally  with  a  non-assessed  charger.  Under  no 

circumstances  should  a  charging  voltage  in  excess  of  7.7  V  be  applied  to  the 
lamp. (

**

 full specification available upon request)  

(3)

 

The lamp should not be charged in a hazardous area. 

(4)

 

The lamp should never be disassembled in a hazardous area.  

(5)

 

The lamp should only be cleaned with a damp cloth 

(6)

 

Only approved and trained personnel should disassemble the lamp. 

(7)

 

Lamp is certified for use between 0°C to +40°C. 

(8)

 

Plastic  surfaces  may  cause  propagating  brush  discharges.    Propagating  brush 

discharges  are  caused  by  non-conducting  fluid  flow  over  a  non-conducting 
plastic surface.  The cap lights shall not be used in areas where a high fluid flow 

over  the  plastic  surfaces  may  occur  (for  example  in  the  case  of  a  ruptured 
process pipe or compressed air pipe). 

(9)

 

The  caplamp  is  manufactured  from  polycarbonate  and  ABS  with  EPDM  rubber 
seals.  The performance of these materials, with respect to attack by aggressive 

substances  that  may  be  present  in  the  hazardous  area,  shall  be  taken  into 

account before the equipment is used. 

(10)

 

If a charge-generating mechanism is present, an incendive level of charge could 

migrate  to  these  metal  parts  and  subsequently  discharge  to  earthed  metal. 
Precautions  are  required  to  ensure  that  a  charge-generating  mechanism  is 

unlikely to be present and/or discharge to earthed metal is improbable. 

(11)

 

Under certain extreme circumstances, the exposed plastic of the enclosure and 
unearthed metal parts such as the caplamp clip may store ignition-capable level 

of electrostatic charge. Therefore the user/installer shall implement precautions 
to prevent the build-up of electrostatic charge, e.g. locate the equipment where 

a  charge-generating  mechanism  (such  as  wind-blown  dust)  is  unlikely  to  be 

present, and clean with a damp cloth. 

 

 

Denchi Power Ltd. 

Denchi House, Thurso Business Park, 
Thurso, Caithness, KW147XW 
 
 
URL:   www.oldhamcaplamps.com 
Email: [email protected] 
Tel.: +44 (0)1847 808000

 

 
 

September 2016 

Summary of Contents for DLi

Page 1: ...ibility involving its selection application service or repair This cap lamp system will perform as designed only if used and maintained according to the instructions otherwise it could fail to perform...

Page 2: ...mer cut out p5 Recharging via USB charger p5 Repairing the DLi caplamp p6 Operating the lamp p6 Replacing battery and LEDs p6 Replaceable parts p6 Lens glass Bezel ring p6 Cap clip p6 Button switch p6...

Page 3: ...the art LEDs to give an optimal lighting pattern The caplamp consists of an outer polycarbonate shell switch cap clip glass face and charge connections Charging is achieved via the two charge points o...

Page 4: ...use where they should again be fully charged before being placed into regular service Recommended storage temperature 0o C to 27o C WARNING The lamp should only be charged on EnerSys approved chargers...

Page 5: ...and Red LEDs on Stage 3 Battery is fully charged Green LED on with Red flashing every 5 seconds Stage 4 A watchdog time out has occurred before battery was fully Watchdog timer cut out If a watchdog...

Page 6: ...el Replace with a new bezel taking care to ensure that the logo is at the top of the lamp Replace the screws but do not over tighten The Bezel should be replaced if the glass is cracked or damaged rep...

Page 7: ...anyard possible Depending upon local regulations the user may chose simply to attach the lamp to the helmet via a lanyard or the lamp to helmet to user as indicated in the pictures below Mines may cho...

Page 8: ...s List DLi cordless caplamp M263051 Bezel and Glass Assembly M202921 Cap Clip M210344 Cap clip screw repair kit M210445 Short Lanyard M253343 Long Lanyard M253243 Bezel screw Allen key M237642 Capclip...

Page 9: ...charger output is correct b Check charger functionality including connections c Check battery connections at the back of the lamp d Make sure the connections between headpiece and battery are good e...

Page 10: ...the ATEX symbol are to be used in a hazardous area Detail IECEx ATEX Certificate number IECEx SIR 13 0093X Sira 13ATEX2259X Certification code Ex ia I Ma En60079 35 1 Ex ia I Ma En60079 35 1 Other mar...

Page 11: ...he cap lights shall not be used in areas where a high fluid flow over the plastic surfaces may occur for example in the case of a ruptured process pipe or compressed air pipe 9 The caplamp is manufact...

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