background image

September 2016 – Iss. 1 

 

IMPORTANT 

Pay close attention to Warnings and Cautions in this manual.  
A WARNING describes a condition that may cause severe personal injury or death if 

allowed to happen.  

A CAUTION describes a condition that may cause moderate injury or property damage 
if allowed to happen. 

 
 

GENERAL DESCRIPTION 

The  DLi  cordless  caplamp  consists  of  cap  mounted  headpiece  with  a  self-contained 
lithium-ion battery and is designed to operate at full brilliance for 10-12 hours from a 

fully charged condition, with reserve energy if extended operation is required for 60-
100 minutes. At the end of the working shift, the battery can be recharged using an 

approved EnerSys charger. Charging time from fully discharged is 10-12 hours. 

 
The lamp is operated by an intelligent software based system. Operation of the button 

will  give  various  lighting  patterns  dependent  on  the  software  fitted.  As  the  battery 
voltage falls, the light output will be reduced in order to increase operating time. 

 

The DLi is based on Lithium-ion battery technology and utilises three state of the art 
LEDs  to  give  an  optimal  lighting  pattern.  The  caplamp  consists  of  an  outer 

polycarbonate  shell,  switch, cap clip,  glass  face  and  charge connections. Charging is 
achieved via the two charge points on the rear of the lamp adjacent to the cap clip. 

When the lamp is inserted into the charge point the charger begins the charge cycle 

until the lamp is completely charged. The charging base prevents the lamp from being 
inserted incorrectly 

 
 

 

USING THE DLi CAP LAMP SYSTEM 

 
The DLi caplamp is made up of the lamp-housing which contains the following parts:  

-

 

Bezel (ring) 

-

 

Lens (glass) 

-

 

Gasket 

-

 

Reflectors 

-

 

Main LED (focus) 

-

 

Main LED (wide angle) 

-

 

Pilot/auxiliary LED 

-

 

Circuit board and switch 

-

 

Battery & control circuit 

 

The  on-off-on  switch  button  is  located  on  the  headpiece.  Depressing  the  button 
operates the LEDs through a menu of performance types. 

 
 

Preparing the DLi Cordless lamp time for first use: 

 
The DLi Caplamp contains battery protection circuitry that shuts the caplamp down in 

the event that the battery reaches a low level; this is done to protect the lithium-ion 
cells. When this occurs the Caplamp requires a re-initialisation charge: 

 

1. Place the lamp on the charger. The lamp should flash once in the first 10 seconds 
and then begin a charge cycle in the following 10 seconds.  

Summary of Contents for DLi

Page 1: ...ibility involving its selection application service or repair This cap lamp system will perform as designed only if used and maintained according to the instructions otherwise it could fail to perform...

Page 2: ...mer cut out p5 Recharging via USB charger p5 Repairing the DLi caplamp p6 Operating the lamp p6 Replacing battery and LEDs p6 Replaceable parts p6 Lens glass Bezel ring p6 Cap clip p6 Button switch p6...

Page 3: ...the art LEDs to give an optimal lighting pattern The caplamp consists of an outer polycarbonate shell switch cap clip glass face and charge connections Charging is achieved via the two charge points o...

Page 4: ...use where they should again be fully charged before being placed into regular service Recommended storage temperature 0o C to 27o C WARNING The lamp should only be charged on EnerSys approved chargers...

Page 5: ...and Red LEDs on Stage 3 Battery is fully charged Green LED on with Red flashing every 5 seconds Stage 4 A watchdog time out has occurred before battery was fully Watchdog timer cut out If a watchdog...

Page 6: ...el Replace with a new bezel taking care to ensure that the logo is at the top of the lamp Replace the screws but do not over tighten The Bezel should be replaced if the glass is cracked or damaged rep...

Page 7: ...anyard possible Depending upon local regulations the user may chose simply to attach the lamp to the helmet via a lanyard or the lamp to helmet to user as indicated in the pictures below Mines may cho...

Page 8: ...s List DLi cordless caplamp M263051 Bezel and Glass Assembly M202921 Cap Clip M210344 Cap clip screw repair kit M210445 Short Lanyard M253343 Long Lanyard M253243 Bezel screw Allen key M237642 Capclip...

Page 9: ...charger output is correct b Check charger functionality including connections c Check battery connections at the back of the lamp d Make sure the connections between headpiece and battery are good e...

Page 10: ...the ATEX symbol are to be used in a hazardous area Detail IECEx ATEX Certificate number IECEx SIR 13 0093X Sira 13ATEX2259X Certification code Ex ia I Ma En60079 35 1 Ex ia I Ma En60079 35 1 Other mar...

Page 11: ...he cap lights shall not be used in areas where a high fluid flow over the plastic surfaces may occur for example in the case of a ruptured process pipe or compressed air pipe 9 The caplamp is manufact...

Reviews: