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September 2016 – Iss. 1 

 
The  DLi  cordless  lamp  is  recharged  by  connecting  it  to  the  power  supply  cradle  as 

shown in the following sequence:  

 

 

1.

 

Position the lamp in the charging cradle (red button facing outward/down) 

2.

 

Push  down  on  the  lamp  to  click  in  place.  Charging  commences  automatically 
and can not overcharge from the USB supply. 

3.

 

Do not put lamp in upside-down (red button toward the charger). 

4.

 

Do not charge with lights switched on. 
 

 

Multi Stage charge cycle for Oldham Lithium Ion Batteries LED Indication

 

 

 

Stage 0 - Waiting for a battery - Green and Red LEDs off 

 

Stage 1 - Battery on constant current charge - Red LED Only. (14-hour watchdog timer starts) 
Stage 2 - Charging with controlled voltage to complete charge - Green and Red LEDs on 

 

Stage 3 - Battery is fully charged - Green LED on with Red flashing every 5 seconds 

 

Stage 4 - A watchdog time-out has occurred before battery was fully. 

 

 

 

 

Watchdog timer cut-out 

If a watchdog time-out occurs;  

Check that both charge connections are tight and that charge contacts are clean and 
undamaged.  
Return to charge and monitor. If time-out occurs again then refer to your nearest 
distributor. 

 
Recharging the DLi Caplamp from USB connection 

The  DLi  cordless  lamp  can  also  be  recharged  via  connection  to  a  USB  power  supply 

through  a  computer  USB  connection,  or  into  a  12v  adaptor  plug  (automotive 
connection) as shown below: 

 

1.

 

Connect the USB cable to the cradle.  

2.

 

Connect the other end of the cable to the computer USB socket or 12V car plug. 

3.

 

Insert the DLi  lamp  into the charging cradle as described  in the previous 
section, taking care not to insert upside-down or with lights switched on. 

Summary of Contents for DLi

Page 1: ...ibility involving its selection application service or repair This cap lamp system will perform as designed only if used and maintained according to the instructions otherwise it could fail to perform...

Page 2: ...mer cut out p5 Recharging via USB charger p5 Repairing the DLi caplamp p6 Operating the lamp p6 Replacing battery and LEDs p6 Replaceable parts p6 Lens glass Bezel ring p6 Cap clip p6 Button switch p6...

Page 3: ...the art LEDs to give an optimal lighting pattern The caplamp consists of an outer polycarbonate shell switch cap clip glass face and charge connections Charging is achieved via the two charge points o...

Page 4: ...use where they should again be fully charged before being placed into regular service Recommended storage temperature 0o C to 27o C WARNING The lamp should only be charged on EnerSys approved chargers...

Page 5: ...and Red LEDs on Stage 3 Battery is fully charged Green LED on with Red flashing every 5 seconds Stage 4 A watchdog time out has occurred before battery was fully Watchdog timer cut out If a watchdog...

Page 6: ...el Replace with a new bezel taking care to ensure that the logo is at the top of the lamp Replace the screws but do not over tighten The Bezel should be replaced if the glass is cracked or damaged rep...

Page 7: ...anyard possible Depending upon local regulations the user may chose simply to attach the lamp to the helmet via a lanyard or the lamp to helmet to user as indicated in the pictures below Mines may cho...

Page 8: ...s List DLi cordless caplamp M263051 Bezel and Glass Assembly M202921 Cap Clip M210344 Cap clip screw repair kit M210445 Short Lanyard M253343 Long Lanyard M253243 Bezel screw Allen key M237642 Capclip...

Page 9: ...charger output is correct b Check charger functionality including connections c Check battery connections at the back of the lamp d Make sure the connections between headpiece and battery are good e...

Page 10: ...the ATEX symbol are to be used in a hazardous area Detail IECEx ATEX Certificate number IECEx SIR 13 0093X Sira 13ATEX2259X Certification code Ex ia I Ma En60079 35 1 Ex ia I Ma En60079 35 1 Other mar...

Page 11: ...he cap lights shall not be used in areas where a high fluid flow over the plastic surfaces may occur for example in the case of a ruptured process pipe or compressed air pipe 9 The caplamp is manufact...

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