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                  Construction Manual 

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Page 11

Step 53 - Fuselage Assembly (rear pins)

Use a couple of t-pins (or tape) to bring the two 

fuselage sheets together at the rear, as shown. 

Don’t glue these together! This simply holds 

them as shown to guarantee alignment for the 

next few steps.

Step 54 - Fuselage Assembly (F5, F5A, F6, F6A)

Locate F5, F6, both F5A’s 

and both F6A’s from BP8.

Lay F5 and F6 on your 

building surface as shown, 

then glue one F5A across 

the top and one F5A 

across the bottom of F5 

to strengthen it. 

Do the same for F6 and the F6A’s.

Step 55 - Fuselage Assembly (F5, F6)

Now it’s time to slip F5 and F6 

into place, between the fuselage 

sides. Both of these pieces must 

be oriented the correct way, as 

they are not symmetrical, top to 

bottom. You’ll notice the tabs 

are offset towards the bottom 

when correctly installed in their 

corresponding slots in the 

fuselage side sheeting.

Glue these two formers in place, 

making sure that the rear fuselage sides remain aligned. Refer 

to the top view on the fuselage plans to see how the rear of the 

fuselage should be curved - symmetrically straight and true - not 

bowed to the left or right (banana shaped).

Step 56 - Fuselage Assembly (F7)

Locate F7 from BP4 and glue it 

in position as shown. Again note 

the orientation of the piece - with 

the large opening for the vertical 

fin towards the fuselage top. Also 

keep that fuselage aligned as we 

previously mentioned.

Step 57 - Fuselage Assembly (F8A, F8B)

Locate F8A and F8B from BP4. 

Glue these in position as shown, 

again paying attention to their 

orientation.

You should remove the pins from 

the back of the fuselage to install 

these two pieces. No problem as 

they aren’t needed anymore.

Step 58 - Fuselage Assembly (rear cap)

Back when you made the wings, the leading edge was created 

from 5/16” square stock. Use a piece of this stock to form the rear 

fuselage cap. This piece will fit between the 

fuselage sides as shown here.

Measure and cut the piece, then slightly 

taper the sides so it will contact the sheeting 

along it’s length.

Glue this in position.

Step 59 - Fuselage Assembly (rear longerons)

Using the 3/16” 

square stock, it’s 

time to measure, 

cut and install the 

corner longerons 

for the rear of the 

fuselage. There 

will be two longer 

strips that run 

along each side 

of the bottom, 

from the LG3 

pieces to the rear fuselage cap.

There are also two slightly shorter top pieces that run along each 

side of the top from F4 to the rear fuselage cap.

Take care that these are fully seated into each of the corner cutouts 

in each of the formers when gluing them in.

You’ll also need to sand/cut a slight taper in the longerons where 

they touch, back by the rear fuselage cap.

Step 60 - Fuselage Assembly (front longerons)

Using the scrap 3/16” 

square balsa stock 

from the previous step, 

measure, cut and install 

the front longerons.

These two bottom pieces 

will run from the front of 

LG3 to the cutouts in F2, 

on each side of the fuse.

Step 61 - Sanding (Wing, stab, elevator, fin and rudder)

Set the fuselage aside and now is the time to get quite familiar with 

the sanding tools of your choice to do a good sanding on the wing, 

horizontal stab, elevator, vertical fin and rudder.

On the wing, take the time to preform a good sanding, rounding 

the wing’s leading edge and blending it into the wingtips. Go 

over the entire wing, making sure the sheeting is smooth and the 

trailing edges are blended into the 

ribs, continuing the curvature of the 

wing.

Round the leading edge of the stab 

as well as the trailing edges of the 

elevator and rudder. 

Sand bevels into the leading edge of 

both elevator halves and the rudder.

Summary of Contents for Mambo

Page 1: ...at is in first class condition a correctly sized power system and components electronics batteries wheels etc throughout the building process You must correctly install all R C and other components so...

Page 2: ...sheet 1 BP9 laser cut 3 32 x 4 x 11 5 sheet 2 BP10 laser cut 3 32 x 4 x 24 sheet 1 BP11 laser cut 1 16 x 4 x 24 sheet 1 BP12 laser cut 1 16 x 4 x 24 sheet 1 BPTIP laser cut 1 4 x 4 x 9 sheet 1 3 32 x...

Page 3: ...ok a little different in some steps Online Supplementary Photos We realize that the smaller black and white photos in this manual might not show some of the steps as clearly as you might want So we ve...

Page 4: ...hould face R2 and be at the top as shown here Make sure it is perpendicular to R3 then glue in position Step 8 Wing Assembly WH4 and WH5 Locate one WH4 and one WH5 from LP1 First position WH4 into R3...

Page 5: ...is firmly seated while the glue cures Also make sure to remove any excess epoxy that may drip on the face of R1 Epoxy is easier to clean off before it cures by using a paper towel lightly soaked in a...

Page 6: ...on Measure and cut two 2 1 4 pieces Round both ends of both pieces and set them aside Now locate DG from LP1 and tape in place to the rear of the wing right in the center use the pre etched DG center...

Page 7: ...on of the tail surfaces Prepare your work area Now tape the horizontal stabilizer plan and a fresh piece of waxed paper on your building board Step 29 Horizontal Stab Assembly S1 Locate both S1 s from...

Page 8: ...TR1 has an etched circle on the top surface at the front edge Since you re using the Apprentice motor and motor mount hold F3 as shown top up on the building board then slip TR1 in at an angle making...

Page 9: ...place Take care that these pieces are orientated the right way when glued to FS2 When correct both LG2 s will face each other and the tabs of LG1 will be firmly seated in FS2 Step 42 Fuselage Assembl...

Page 10: ...F2 to obtain a secure fit F2 needs to be flush against the front of TR1 and the tabs from both fuselage sides need to be inserted into the pre cut slots in F2 When satisfied on how these pieces go to...

Page 11: ...e Assembly rear cap Back when you made the wings the leading edge was created from 5 16 square stock Use a piece of this stock to form the rear fuselage cap This piece will fit between the fuselage si...

Page 12: ...ach the stab in place Using scrap 3 16 square balsa cut two pieces roughly 3 in long From the underside of the fuse glue one of the strips in on each side where the fuselage and stab join this will st...

Page 13: ...unding the corners if you d like Step 74 Elevator Slot For the most of the Mambo build we ve tried to do as much engineering and pre cutting for you But for this step you ll need to do a little bit of...

Page 14: ...motor you ll need to make a hole for the cooling air to escape the rear of the fuselage We choose to cut a hole just forward of the stab on the underside of the fuselage Logos numbers etc If you want...

Page 15: ...t fit then glue it in place You can pickup a pilot at your local hobby shop and for a few bucks you can add a nice look to that front cockpit area Give both pieces of the canopy a quick wash in warm s...

Page 16: ...ll need to attach your engine mount to the firewall Carefully measure where the mount should be attached making sure your engine s crankshaft will be in line with the thrust line noted on the plans On...

Page 17: ...from idle to full throttle and back Also ensure the engine is tuned according to the manufacturer s instructions and it will run consistently and constantly at full throttle when adjusted Check all th...

Page 18: ...Page 18 www oldschoolmodels com Construction Manual APPENDIX A...

Page 19: ...Construction Manual www oldschoolmodels com Page 19 APPENDIX A...

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