OKUtools PS-01 Operating Instructions Manual Download Page 8

English 

 

Destudding Gun PS-01 

 OKU Tools GmbH, 70374 Stuttgart, Germany 

EN 

 

6 Faults and trouble shooting 

No. 

Cause  

Trouble shooting 

6.1  Wear of the claws (36) 

Take off O-Ring (37), remove spring dowel pin (34) 
and shafts (33). Take out claws (36), turn by 180° and 
reinsert with the unused side showing to the front. 
Take care that the balls (35) will be reinserted.  
If both sides of the claws are worn new claws will have 
to be installed. 

6.2  The push-off movement of the 

push-off plate (25) is too much in 
advance of the closing move-
ment of the claws (36).  

Screw off gun head (28), remove piston disks (12, 19) 
with the expanding mandrel (17). Check possible dam-
ages of the grooved rings (16); if o.k. clean and 
grease. If the grooved rings are damaged or worn re-
place by new ones.  
Check if the pressure springs (24) are broken; replace 
broken pressure springs.  
Check function and tightness of leaf springs (13, 15), 
replace defective leaf springs. 

6.3  Trigger (7) gets caught 

Remove O-Ring (10) and dowel pin (11), take out trig-
ger (7), clean and slightly  
lubricate with oil. 
Check if pressure spring (6) is broken, if so replace 
pressure spring. 

 

7 Lubrication and maintenance 

7.1 Lubrication 

Observe  the  effective  directions  for  the  use  and  safety  of  the  applied 
lubricants! 

7.1.1 Lubricating oil 

Code letter 

 as per 

DIN 51502 

Designation 

ISO Viscosity 

Class 

as per DIN 51519 

Manufacturer 

(designation of manufacturer) 

e.g. 

AN 22 

Normal lubri-
cating oil 

ISO VG 22 

AVIA (AVILUB RS 22) 
BP (BP Energol CS 22) 

 

7.1.2 Lubricating grease 

Designation 

acc. to 

DIN 51825 

Designation  Consistency 

Index 

NLGI Class 

as per  

DIN 51818 

Worked penetra-

tion as per  

DIN ISO 2137 

Manufacturer 

(designation of manufacturer) 

e.g. 

KP2K-20  Lubricating 

grease for 
bearing 

NLGI-2 

265-295 

AVIA (AVIALITH 2) 
BP (Energrease L2) 
ESSO (Beacon 2) 
KLÜBER (CENTOPLEX 2 EP) 
MOBIL (Mobilux 2) 
SHELL (Alvania R 2) 

Summary of Contents for PS-01

Page 1: ...English Destudding Gun PS 01 OKU Tools GmbH 70374 Stuttgart Germany 1 EN Destudding Gun PS 01 Operating instructions Id No 00035105 00143037 PS 01...

Page 2: ...oise emission 6 3 4 Ambient conditions 6 4 Commissioning 6 4 1 Pneumatic connection 6 5 Operation of the gun 7 5 1 Elimination of studs 7 6 Faults and trouble shooting 8 7 Lubrication and maintenance...

Page 3: ...U Tools GmbH does not take on any guarantee and or accept any liability for de fects complained belatedly Therefore contact the forwarder immediately to complain about visible transit damages contact...

Page 4: ...d personnel are to be considered persons who have been authorized by the safety officer of the plant to perform the necessary activities and who are able to recognize and avoid potential hazards becau...

Page 5: ...nger Warning Warns of a potential very dangerous situation Consequences if disregarded Death or very severe injuries Warning of a general danger Caution Warns of a potential dangerous situation Conseq...

Page 6: ...70 mm Height approx 179 mm Weight approx 1 8 kg 3 3 Noise emission The sound pressure level at the work station of the operator can reach up to 83 dB A Provide suitable ear protection for the operato...

Page 7: ...eize the stud Then the gun is pushed off the tire with the push off plate 25 and the stud is pulled out of the tire Release the trigger as soon as the stud has been fully pulled out of the tire The pu...

Page 8: ...broken pressure springs Check function and tightness of leaf springs 13 15 replace defective leaf springs 6 3 Trigger 7 gets caught Remove O Ring 10 and dowel pin 11 take out trig ger 7 clean and sli...

Page 9: ...ange of wear parts it is recommended to grease the gun at the same time No Designation Service to be done Operating material Measured values Frequency Notes 1 Trigger Lubricate with oil Lubricating oi...

Page 10: ...aste material Lubricants Oil grease Dispose according to regulations in force Components Materials used aluminum aluminum cast steel brass plastic Dispose of different materials separately 9 Spear and...

Page 11: ...English Destudding Gun PS 01 OKU Tools GmbH 70374 Stuttgart Germany 11 EN 9 4 Exploded drawing PS 01...

Page 12: ...Leaf spring 14 00024080 2 Cheese head screw 15 00405850 1 Leaf spring 16 00003507 2 Grooved ring 17 00405844 1 Expanding mandrel 18 00004082 1 Hexagon nut 19 00375188 1 Piston disk 20 00003416 1 O Ri...

Page 13: ...ols GmbH 70374 Stuttgart Germany 13 EN 00885027 1 corrosion preventive oil aerosol can 100 ml single 00885028 1 grease tube 20 g single 20015510 1 1 aerosol can corrosion preventive oil 100 ml and 1 t...

Page 14: ...Rosenstra e 15 73650 WINTERBACH GERMANY herewith declares that the machine designation Destudding gun model PS 01 as delivered complies all the relevant regulations of the CE Machine Directive 2006 42...

Page 15: ...material published in this documentation may reproduce photographically or stored on micro film in electronic data bases video disks etc Technical modifications reserved 10 3 Manufacturer and contact...

Page 16: ...English Destudding Gun PS 01 OKU Tools GmbH 70374 Stuttgart Germany 16 EN 11 Notes...

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