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5

MOUNTING INSTRUCTIONS

20

Use a 12 mm socket to tighten the cartridge 
shaft end into the base plug, turn counter 
clockwise and tighten to maximum 18 Nm. 

Do 

not over tighten.

21

Install the security snap-ring at the shaft end 
groove.

22

Pour Öhlins Front fork fluid in the fork leg, refer 

to the recommended setup in Setup data. 

23

Make sure that the front fork is fully extended. 
Use to tighten the Öhlins fork top cap to 
maximum 10 Nm.

24

Check and set the rebound and compression 
valves click positions, refer to the 
recommended setup in Setup data.

25

Install the front fork legs into the triple clamps. 
Set the fork legs at the same height position as 
before. Refer to the vehicle service manual for 
correct tightening torque.

 Note! 

1

The front fork length might change when 

installing the Öhlins cartridge kit. See setup data 

for front fork length before and after installation 

of Öhlins cartridge kit.

26

Install the brake caliper and the front wheel. 
Make sure that all removed parts are installed 
in the same positions that they were before.

 Note! 

1

It is very important to tighten the triple clamps 

to the correct torque, refer to the vehicle service 

manual.

23

21

Security 

snap-ring

Cartridge shaft end/ 

Base valve plug

20

Summary of Contents for FCX 0301

Page 1: ...uct check the contents of the kit If anything is missing please contact an hlins dealer Warning Before installing this product read the hlins Owner s Manual The shock absorber front fork steering damp...

Page 2: ...2 MOUNTING INSTRUCTIONS Tool Part no Size OEM Fork cap tool hexagon 50 mm Clamp tool inner tube 48 mm hlins Fork cap tool octagon 01892 03 50 mm SPECIAL TOOLS...

Page 3: ...rely touches the ground 2 Remove the front wheel plastic fork leg protectors and the brake caliper 3 Measure the distance from the top of the upper triple clamp to the center of the front wheel axle s...

Page 4: ...tion before you tighten 11 Install and tighten the base plug into the fork bottom tighten to 45 Nm Caution If the hydraulic stop cup rotates when you install and tighten carefully use an impact machin...

Page 5: ...the recommended setup in Setup data 25 Install the front fork legs into the triple clamps Set the fork legs at the same height position as before Refer to the vehicle service manual for correct tight...

Page 6: ...length 475 mm Adjust preload by adding removing preload washer s 15443 XX To achieve specified spring preload the total spring installation length can be controlled prior installation into fork leg S...

Page 7: ...65 3 8 3 9 4 0 3 9 4 0 4 1 80 176 3 8 3 9 4 0 3 9 4 0 4 1 85 187 3 9 4 0 4 1 4 0 4 1 4 2 90 198 3 9 4 0 4 1 4 0 4 1 4 2 95 209 4 0 4 1 4 2 4 1 4 2 4 3 100 220 4 0 4 1 4 2 4 2 4 3 4 4 105 231 41 4 2 4...

Page 8: ...ing AB is prohibited hlins products are subject to continuous improvement and development therefore although these instructions include the most up to date information available at the time of printin...

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