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MOUNTING INSTRUCTIONS

Install the Öhlins cartridge kit

10

Use contact cleaner to clean the contact 
surfaces between the hydraulic stop cup and 
the fork bottom.
Insert the hydraulic stop cup in the original fork 
leg, insert from the upper end of the fork tube. 

 Caution! 

Make sure that the hydraulic stop cup is in 

correct position before you tighten.

11

Install and tighten the base plug into the fork 
bottom, tighten to 45 Nm.

 Caution! 

If the hydraulic stop cup rotates when you install 

and tighten, carefully use an impact machine.

12

Apply grease on the thread of the piston rod 
end.

13

Insert, if any, the preload washer/s, 
recommeded spring and the cartridge kit into 
the original fork leg.

 Note! 

1

Place the preload washer/s below the spring, at 

the bottom end of the fork leg.

Base 

plug

Hydraulic 

stop cup

Cartridge

kit

Preload washer(s) 

Fork leg 

Spring

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Summary of Contents for FCX 0301

Page 1: ...uct check the contents of the kit If anything is missing please contact an hlins dealer Warning Before installing this product read the hlins Owner s Manual The shock absorber front fork steering damp...

Page 2: ...2 MOUNTING INSTRUCTIONS Tool Part no Size OEM Fork cap tool hexagon 50 mm Clamp tool inner tube 48 mm hlins Fork cap tool octagon 01892 03 50 mm SPECIAL TOOLS...

Page 3: ...rely touches the ground 2 Remove the front wheel plastic fork leg protectors and the brake caliper 3 Measure the distance from the top of the upper triple clamp to the center of the front wheel axle s...

Page 4: ...tion before you tighten 11 Install and tighten the base plug into the fork bottom tighten to 45 Nm Caution If the hydraulic stop cup rotates when you install and tighten carefully use an impact machin...

Page 5: ...the recommended setup in Setup data 25 Install the front fork legs into the triple clamps Set the fork legs at the same height position as before Refer to the vehicle service manual for correct tight...

Page 6: ...length 475 mm Adjust preload by adding removing preload washer s 15443 XX To achieve specified spring preload the total spring installation length can be controlled prior installation into fork leg S...

Page 7: ...65 3 8 3 9 4 0 3 9 4 0 4 1 80 176 3 8 3 9 4 0 3 9 4 0 4 1 85 187 3 9 4 0 4 1 4 0 4 1 4 2 90 198 3 9 4 0 4 1 4 0 4 1 4 2 95 209 4 0 4 1 4 2 4 1 4 2 4 3 100 220 4 0 4 1 4 2 4 2 4 3 4 4 105 231 41 4 2 4...

Page 8: ...ing AB is prohibited hlins products are subject to continuous improvement and development therefore although these instructions include the most up to date information available at the time of printin...

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