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MOUNTING INSTRUCTIONS

Remove the original fork legs 

 Warning! 

We strongly recommend to let an Öhlins dealer 

install this product.

 Warning! 

If you work with a lifted vehicle, make sure that it 

is safely supported to prevent it from tipping over.

 Note! 

1

When you work with this product, see the 

vehicle service manual for vehicle specific 

procedures and important data.

 Note! 

1

Before you install this product clean the vehicle.

1

Place the motorcycle on a work stand so that 
the front wheel barely touches the ground.

2

Remove the front wheel, plastic fork leg 
protectors and the brake caliper.

3

Measure the distance from the top of the upper 

triple clamp to the center of the front wheel 

axle, see figure.

Note measure

Fork height position

4

Loosen the upper triple clamp screws.

5

Loosen the top cap ½ turn. Use an OEM Fork 
cap tool.

6

Loosen the lower triple clamp screws.

7

Remove the fork legs from the vehicle. 

8

Clean the fork legs, make sure to clean 
underneath the fork bottom.

9

Refer to the vehicle service manual to remove 

the original front fork and spring from the fork 

leg. Turn the fork legs upside down and pour 

out all oil. 

2

3

5

4

6

Upper triple 

clamp

Lower triple 

clamp

4

Summary of Contents for FCX 0301

Page 1: ...uct check the contents of the kit If anything is missing please contact an hlins dealer Warning Before installing this product read the hlins Owner s Manual The shock absorber front fork steering damp...

Page 2: ...2 MOUNTING INSTRUCTIONS Tool Part no Size OEM Fork cap tool hexagon 50 mm Clamp tool inner tube 48 mm hlins Fork cap tool octagon 01892 03 50 mm SPECIAL TOOLS...

Page 3: ...rely touches the ground 2 Remove the front wheel plastic fork leg protectors and the brake caliper 3 Measure the distance from the top of the upper triple clamp to the center of the front wheel axle s...

Page 4: ...tion before you tighten 11 Install and tighten the base plug into the fork bottom tighten to 45 Nm Caution If the hydraulic stop cup rotates when you install and tighten carefully use an impact machin...

Page 5: ...the recommended setup in Setup data 25 Install the front fork legs into the triple clamps Set the fork legs at the same height position as before Refer to the vehicle service manual for correct tight...

Page 6: ...length 475 mm Adjust preload by adding removing preload washer s 15443 XX To achieve specified spring preload the total spring installation length can be controlled prior installation into fork leg S...

Page 7: ...65 3 8 3 9 4 0 3 9 4 0 4 1 80 176 3 8 3 9 4 0 3 9 4 0 4 1 85 187 3 9 4 0 4 1 4 0 4 1 4 2 90 198 3 9 4 0 4 1 4 0 4 1 4 2 95 209 4 0 4 1 4 2 4 1 4 2 4 3 100 220 4 0 4 1 4 2 4 2 4 3 4 4 105 231 41 4 2 4...

Page 8: ...ing AB is prohibited hlins products are subject to continuous improvement and development therefore although these instructions include the most up to date information available at the time of printin...

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