ODB DCL800TM, Owner'S Manual

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5
ODB Company
DCL800TM
TABLE OF CONTENTS
Read and understand this entire manual before operating, maintaining or repair-
ing the leaf vacuum.
Contents
DCL800TM....................................................................................................................................................1
Table of Contents ...........................................................................................................................................5
1.0 GENERAL SAFETY
1.1 Safety Symbol Definitions ....................................................................................................................10
1.2 Do’s and Do Not’s:.................................................................................................................................11
1.3 Training: .................................................................................................................................................13
1.4 Safety Decals ......................................................................................................................................14
1.5 VIN And Serial Number Locations ........................................................................................................17
2.0 PRE-OPERATING SECTION
2.1 Instruments and Controls: .....................................................................................................................19
2.2 Safe Operations: .....................................................................................................................................21
2.3 Preparation For Operation ......................................................................................................................23
2.4 Pre-Transport Checks .............................................................................................................................24
2.5 Personal Protective Equipment and Clothing ........................................................................................26
2.6 Work Site Preparation ............................................................................................................................27
3.0 OPERATING SECTION
3.1 Engine Controller-Installation ...............................................................................................................29
3.1 Engine Controller-Installation Cont. .....................................................................................................30
3.2 Engine Controller-Operating..................................................................................................................31
3.2 Engine Controller-Operating Cont. ........................................................................................................32
3.3 Engine Controller-Alarms & Codes .......................................................................................................33
3.3 Engine Controller-Alarms & Codes Cont. .............................................................................................34
3.4 Engine Controller- Digital Inputs ..........................................................................................................38
3.5 Engine Controller- Pin Out ....................................................................................................................39
3.6 Engaging the PTO ..................................................................................................................................40
3.7 Fluid Drive Coupler (if equipped) .........................................................................................................42
3.8 Dumping the Body .................................................................................................................................43
3.8 Dumping the Body, continued ...............................................................................................................44
3.9 Vacuuming Leaves .................................................................................................................................45
4.0 MAINTENANCE SECTION
4.1 Maintence Overview: .............................................................................................................................47
4.2 Maintenance and Lubrication ...............................................................................................................48
4.3 Lubrication: ............................................................................................................................................49
4.4 Preventative Maintenance ......................................................................................................................53
4.5 Torque Values ........................................................................................................................................58
5.0 SERVICE SECTION
5.1 Engine Electrical Troubleshooting Guide ..............................................................................................62
5.2 Auto Mfg. Clutch Adjustment - 2008 and after .....................................................................................63
5.3 Hydraulic Boom Troubleshooting Guide ...............................................................................................64
5.4 Impeller Installation and Removal .........................................................................................................65
Table of Contents