ODB DCL800TM Owner'S Manual Download

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135

ODB Company

DCL800TM

Brake Kit,LH (includes everyhing on page)

Brake Kit,RH (includes everyhing on page)

LH Shoe & Lining Kit

RH Shoe & Lining Kit

Backing Plate Assembly

Shoe Return Spring, (Rear-Black)

Shoe Return Spring, (Front-Green)

LH Actuator Arm Assembly

RH Actuator Arm Assembly

Wire Clip

LH Arm/Shoe Retainer

RH Arm/Shoe Retainer

Flange Nut

Magnet Kit

Magnet Retainer Clip

Magnet Assembly

Magnet Mfg. Spring

Adjuster Cable

LH Adjuster Lever

RH Adjuster Lever

LH Adjuster Lever Spring

RH Adjuster Lever Spring

Adjuster Spring

LH Adjuster Assembly

RH Adjuster Assembly

Dust Shield Kit

Brake Mounting Screw

Brake Mounting Nut

Sleeve

Adjuster Clip (thread end)

Adjuster Clip (Barrel end)

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

ITEM

NO.

DESCRIPTION

023.105.00

023.106.00

K71.048.00

036.089.05

046.009.00

047.107.00

047.108.00

027.005.00

K71.105.00

027.009.00

042.009.00

046.080.00

046.018.00

043.004.00

6K Axle

PART NUMBERS

023.097.00

023.098.00

K71.049.00

K71.050.00

036.050.03

046.071.00

046.083.00

047.123.38

027.039.00

071.455.01

071.455.02

006.062.00

K71.375.00

027.050.00

042.127.00

046.117.00

071.020.00

071.019.01

071.019.02

046.073.00

046.074.00

046.072.00

048.009.00

048.010.00

036.115.20

007.097.00

006.046.00

8K Axle

9K Axle

10K Axle

12K Axle

023.450.00

023.451.00

K71.049.00

K71.050.00

036.072.05

046.071.00

046.083.00

047.123.38

047.123.37

027.039.00

071.455.01

071.455.02

006.062.00

K71.376

027.050.00

042.129.00

046.117.00

071.020.00

071.019.01

071.019.02

046.073.00

046.074.00

046.072.00

048.009.00

048.010.00

036.115.21

007.116.00

006.092.00

027.014.00

046.132.00

046.133.00

023.450.00

023.451.00

K71.051.00

K71.052.00

036.072.05

046.071.00

046.083.00

047.123.06

047.123.05

027.039.00

071.455.01

071.455.02

006.062.00

K71.376

027.050.00

042.129.00

046.117.00

071.020.00

071.019.01

071.019.02

046.073.00

046.074.00

046.072.00

048.009.00

048.010.00

036.115.22

007.116.00

006.092.00

027.014.00

046.132.00

046.133.00

023.442.00

023.443.00

K71.053.00

K71.054.00

036.072.06

046.071.00

046.083.00

047.123.04

047.123.03

027.039.00

071.455.01

071.455.02

006.062.00

K71.377.00

027.050.00

042.130.00

046.117.00

071.020.00

071.019.01

071.019.02

046.073.00

046.074.00

046.072.00

048.009.00

048.010.00

036.115.23

007.116.00

006.092.00

027.014.00

046.132.00

046.133.00

11.3 Brake Assembly Group

Typical

Summary of Contents for DCL800TM

Page 1: ...or DCL800TM Self Contained Leaf Collector DCL800TM ODB Company 5118 Glen Alden Drive Richmond VA 23231 800 446 9823 Owner s Manual Safety Manual Pre Operating Manual Operating Manual Maintenance Manual Service Manual Parts Catalog 2020 Edition DCL800TM ...

Page 2: ... ATTEMPT TO OPERATE OR REPAIR THE LEAF COLLECTOR WITHOUT FIRST READING AND UNDERSTANDING THIS MANUAL IF YOU HAVE ANY QUESTIONS CONCERNING THE INSTALLATION OR OPERATION OF THIS UNIT PLEASE CALL ODB FOR ASSISTANCE BEFORE ATTEMPTING TO REPAIR OR OPERATE THE UNIT THIS MANUAL IS AN INTEGRAL PART OF THE LEAF COLLECTOR AND SHOULD BE KEPT WITH THE UNIT WHEN IT IS SOLD ...

Page 3: ...ANY WAY SERIOUS INJURY OR DEATH MAY OCCUR If the decal above is missing or damaged call ODB immediately and we will send you a replacement free of charge Never operate a unit with damaged or missing safety decals ODB s leaf collectors are NEVER to be used to accomodate riders If your unit has been modified to accomdate riders remove these modifications immediately as this can result in serious inj...

Page 4: ...ase take the time to thoroughly read this manual as well as the engine manual in its entirety be fore operating maintaining servicing or repairing your leaf collector Please thoroughly review and follow all the safety procedures located in this manual Whenever you need replacement parts service information or any question regarding your ODB product please feel free to contact us at 800 446 9823 or...

Page 5: ...llation 29 3 1 Engine Controller Installation Cont 30 3 2 Engine Controller Operating 31 3 2 Engine Controller Operating Cont 32 3 3 Engine Controller Alarms Codes 33 3 3 Engine Controller Alarms Codes Cont 34 3 4 Engine Controller Digital Inputs 38 3 5 Engine Controller Pin Out 39 3 6 Engaging the PTO 40 3 7 Fluid Drive Coupler if equipped 42 3 8 Dumping the Body 43 3 8 Dumping the Body continued...

Page 6: ...10 5 Chassis Wiring Harness Diagram 79 5 10 6 Brake Wiring Harness Diagram 80 5 10 7 Bed Wiring Harness Diagram 81 5 10 8 Box Wiring Harness Diagram 82 5 10 9 Boom Wiring Diagram 83 5 10 10 Boom Wiring Diagram With Remote Throttle Switch 84 5 10 11 Remote Throttle Clutch Wiring Harness 85 5 20 HYDRAULIC DIAGRAM 5 20 1 Hoist Hydraulic System 14 and 20CY 87 5 20 2 Hoist Hydraulic System 25 and 30CY ...

Page 7: ...opper Group 10 0 121 10 1 Fuel Tank Group 122 10 2 Box Container Screens 123 10 3 Tongue Group 124 10 4 Chassis Group 125 10 5 Light and Reflector Group 126 10 6 Rear Door Hardware Group 127 10 7 Box Interior Group 128 10 8 Manual Top Hinger Door Optional 129 10 9 Bottom Exhaust Group Optional 130 10 10 Hood Scoop Group Optional 131 11 0 TIRE AND AXLE GROUP 11 0 132 11 1 Axle Group 14 CY 8K 133 11...

Page 8: ...ing maintain ing or repairing the leaf vacuum 1 0 GENERAL SAFETY Contents DCL800TM 1 Table of Contents 5 1 0 GENERAL SAFETY 1 1 Safety Symbol Definitions 10 1 2 Do s and Do Not s 11 1 3 Training 13 1 4 Safety Decals 14 1 5 VIN And Serial Number Locations 17 1 0 GENERAL SAFETY ...

Page 9: ...Y THE UNIT FOR RIDERS IN ANY WAY SERIOUS INJURY OR DEATH MAY OCCUR If the decal above is missing or damaged call ODB immediately Never operate a unit with damaged or missing safety decals ODB s leaf collectors are NEVER to be used to accomodate riders If your unit has been modified to accomdate riders remove these modifications immediately as this can result in serious injury or death ...

Page 10: ...r or moderate injury or property damage 1 1 Safety Symbol Definitions This manual provides the owners operator with procedures for safe opera tion maintenance and repair of your leaf collector As with any machine there are hazards associated with their operation For this reason safety is emphasized throughout this manual To highlight specific safety information the following safety definitions are...

Page 11: ...s unit while under the influence of any alcohol or medication 8 DO NOT operate this unit if you have a record of mental instability or diz ziness which could result in injury to yourself or others 9 DO NOT operate this unit if you are under 18 years of age 10 DO NOT operate this unit without fully inspecting the unit for any damage or leakage 11 DO NOT operate if the unit has any excessive vibrati...

Page 12: ...eplace if necessary 4 DO completely inspect the unit before leaving the service garage 5 DO check the tow tongue each day for cracks 6 DO inspect and be attentive to what is being vacuumed 7 DO check the impeller liners and blower housing for cracks or holes daily 8 DO wear proper safety equipment as described in this manual 9 DO watch for pedestrians animals and other foreign material when vacuum...

Page 13: ...son it is vital that the owner accept the responsibility to implement a training program that will provide every op erator or mechanic the basic skills and knowledge to make good judgement in all situations This training program must include the entire scope of hazards precautions and government regulations encountered in the vacuuming process The program should stress the need for regularly sched...

Page 14: ... Warning Flammable 15 200182 Warning Do not open cover while in operation ITEM PART DESCRIPTION 16 200190 Caution Unload Body Prop 17 200187 Caution Body must be braced 18 Call Caution Operation of body prop 19 200175 Warning Do Not Raise 20 200189 Warning Check Impeller 21 Warning Running Engine with the PTO 22 200104 Warning Driver Check Wheel Lugs 23 Warning Do Not Operate Unit Without Reading ...

Page 15: ...15 ODB Company DCL800TM 1 4 Safety Decals Decal Layout for SCL800TM 1 2 3 4 5 6 7 8 9 10 11 12 14 15 18 16 17 by ...

Page 16: ...16 ODB Company DCL800TM 1 4 Safety Decals Decal Layout for SCL800TM 24 25 26 27 28 19 20 21 22 23 ...

Page 17: ...ble total weight of the fully loaded trailer including liquids cargo and the tongue weight of any towed vehicle the GAWR or Gross Axle Weight Rating which is the maximum al lowable weight the axles are designed to carry The tire inflation pressure is also on the sticker figure 1 5a safety assist cylinder figure 1 5b VIN Number Tag Make sure each operator knows and understands the load ratings of t...

Page 18: ... leaf vacuum 2 0 Pre Operating Section 2 0 PRE OPERATING SECTION 2 0 PRE OPERATING SECTION 2 1 Instruments and Controls 19 2 2 Safe Operations 21 2 3 Preparation For Operation 23 2 4 Pre Transport Checks 24 2 5 Personal Protective Equipment and Clothing 26 2 6 Work Site Preparation 27 2 0 PRE OPERATING SECTION ...

Page 19: ...ight on the Blower Hous ing 6 3 8 2 CONTROL MODULE To enter Menu system Hold Menu button and press Enter button Menu Navigation Press Menu to scroll menu options Press Up arrow to enter Menu option Press Down arrow to retun Exit Menu System Hold Menu button and press Enter button To Change A Setting Press Enter button to bring up brackets Press Up arrow button and Down arrow button to change setti...

Page 20: ...ller Set Input Configuration Analog 1 Funtion Digital 1 Function CAN Configuration Throttle Throttle type Selection TSC Minimim Speed TSC Maximum Speed TSC Ramp Rate Throttle Curve Selection Module Configuration Display Units English Metric Hourmeter Source Engine ECU Internal Battery Source J1939 Internal Battery Volt Trim CAN bus Configuration Source Adsress Default 44 Others Available TSC1 Addr...

Page 21: ...enced maintenance and service personnel Operators who qualify to operate this equipment under the above re strictions shall also comply with the following physical requirements 1 Have good vision and the ability to read and understand this manual as well as all safety and operational decals on the equipment 2 Be capable of hearing with or without a hearing aid at a level needed to safely operate t...

Page 22: ...onstrate or provide evidence of qualificatation and experience prior to operating the leaf vacuum 4 Each operator must be able to recognize existing or potential problems regarding the mechanical integrity of the leaf vacuum and report any main tenance requirements to the supervisor in charge 5 Each operator must wear the proper personal clothing and safety gear Re fer to SAFETY PRECAUTIONS Sectio...

Page 23: ...ions should be performed prior to leaving the storage area 1 Check engine fuel coolant and oil levels see EOM 2 Check engine air filter 3 Check all bolts and nuts to ensure they are tight 4 Check all controls for free and proper operation 5 Check main drive belt if equipped for proper adjustment 6 Inspect the fan blades to ensure that they are not bent deformed fatiqued or cracked Replace fan if a...

Page 24: ...ngue slightly lower than the rear of the leaf vacuum while towing to ensure proper weight distribution The hitch may have to be adjusted when towing with vehicles of varying tow hitch height 2 Safety chains installed correctly 3 Chains routed under trailer tongue in an X pattern between tow vehicle and trailer 4 Slack in chain should be adjusted to permit turning but should not be dragging on the ...

Page 25: ...re to determine if all components are correctly positioned and secured for travel 9 Check the intake hose boom to verify that it is securely fastened to the leaf vacuum and can not swing free if equipped 10 Verify there are no loose tools or materials on the trailer inside the intake and exhaust hoses or inside the engine sheet metal 11 Check all cones wheel chocks signs or other support tools and...

Page 26: ...1 Head Protection Hard hats without under chin strapping 2 Eye Protection Wraparound goggle type eye protection held in place with an elastic band around the head or a hard hat mounted face shield which provides full protection of the face 3 Eye protection must meet ANSI Z87 1 standards 4 Hearing Protection plug type or muff type ear protection should be worn at all times while operating the unit ...

Page 27: ...edestrians that vacuuming is in progress 4 Strobe lights on the leaf vacuum and on the tow vehicle should be on at all times for high visibility 5 Confirm that all operators are wearing proper clothes and personal protective equipment 6 Restrict all personnel except the operator from the area near the leaf vacuum DO NOT allow pedestrians children or animals near the work area The following guideli...

Page 28: ...oller Installation Cont 30 3 2 Engine Controller Operating 31 3 2 Engine Controller Operating Cont 32 3 3 Engine Controller Alarms Codes 33 3 3 Engine Controller Alarms Codes Cont 34 3 4 Engine Controller Digital Inputs 38 3 5 Engine Controller Pin Out 39 3 6 Engaging the PTO 40 3 7 Fluid Drive Coupler if equipped 42 3 8 Dumping the Body 43 3 8 Dumping the Body continued 44 3 9 Vacuuming Leaves 45...

Page 29: ...il pressure engine speed alarm codes and alarm lamps going from the engine ECU to the control panel and throttle commands going from the control panel to the engine ECU If there is a break in the CAN bus wires communications stop and the control panel displays a CAN bus error message Also in spark igni tion engines CAN bus wires should located away from the spark plug wires distributor cap and ign...

Page 30: ...turn relay outputs on and off based on conditions like engine speed or engine run They are typically used for clutch engage disengage or to turn on off other de vices when required during equipment operation These settings need to be reviewed during instal lation Stored engine ECU codes can be viewed in the Stored Codes menu The panel displays are codes currently stored on the engine ECU Alarm Log...

Page 31: ...Menu Access A number of product settings are accessed via the menu system To access the menu system hold down the MENU button and simultaneously press the ENTER button To exit the menu system it is the same process Hold down the MENU button and simultaneously press the ENTER button Available Menus Emissions Parameters iT4 View emissions information Regen Options Auto Inhibit Request Active Fault C...

Page 32: ...enus 2 Press UP button to enter into a menu 3 Press DOWN button to exit a menu Change a Menu Setting Controller Setup menu 1 A password is required to change a setting 2 Press ENTER button A bracket appears around the setting 3 Press the UP and DOWN buttons to view available selections 4 Press ENTER button to make selection brackets disappear 5 Exit menus hold down MENU button and simultaneously p...

Page 33: ...ination 3 Parameter blinks on display J1939 Codes The list of J1939 codes is extensive A list of common codes is available on the following pages or by visting http www controlsinc com support J1939SPNFMICODES pdf Control Panel Alarms Shutdowns Alarms and shutdowns can also be provided by the control panel These are in addition to engine ECU shutdowns Panel controlled alarms and shutdowns are avai...

Page 34: ...ctive codes Stored Engine ECU Codes Stored engine ECU codes can be viewed in the Stored Codes menu The panel displays are codes currently stored on the engine ECU Alarm Log All alarms and shutdowns are added to the control panel alarm log The alarm log maintains the last 32 alarms and faults Each event is logged with the engine hour reading at the time of occur rence This provides a history of ala...

Page 35: ...35 ODB Company DCL800TM ...

Page 36: ...36 ODB Company DCL800TM ...

Page 37: ...37 ODB Company DCL800TM ...

Page 38: ...control panel Shutdown indications include red lamp illumination and a display message i e Low Coolant Level Shutdown Control Panel Digital Inputs The panel has two digital inputs available to monitor other components senders or signals The analog input is preset to fuel level and cannot be configured The digital inputs can be used for a number of purposes including alarms and shutdowns 3 4 Engine...

Page 39: ...R FUNCTION 1A 2A 3A 4A 5A 6A COLOR FUNCTION PIN 1B 2B 3B 4B 5B 6B Yellow Yellow Green Pink Black Battery CAN High CAN Low Digital Input 1 Fuel Level Battery Yellow w Blue Stripe Blue w Yellow Stripe Black Clutch Output Throttle Up Digital Input 4 Digital Input 5 Throttle Down Digital Input 6 ...

Page 40: ...iew break in service procedures for brand new units Engaging the PTO refer to figures 3b 3c and 3d 1 Perform all the pre starting pre operating checks outlined in the EOM and in this manual 2 Start the engine as previously discussed in this manual and in the EOM 3 Once the engine has been allowed to thoroughly warm up engine temperature gauge should read at least 180 de grees pull the throttle con...

Page 41: ...s have a qualified technician investigage the cause DO NOT operate a unit that is in a state of disrepair 6 If the unit is running smoothly and does not dispaly any excessive vibration the unit is ready to vacuum leaves NOTE Please see the next section before vacuuimg leaves Disengaging the PTO refer to figures 3b and 3d 1 Decrease the rpm to 1000 rpm 2 Grasp the PTO handle and slowly disengage th...

Page 42: ...nd make sure the front of the hose is clear of any objects which could be inadvertently vacu umed at any time Figure 3 3A IMPORTANT If the unit experiences any heavy vibrations or makes any unusual noises shut the engine down and after following the necessary safety guidelines have a qualified technician investigate the cause DO NOT operate a unit that is in a state of disrepair The suction impell...

Page 43: ... Do a thorough inspection of the entire area around and above the unit looking for any object that could get in the way of the body dumping Make sure the surface is level and the ground is solid before dumping Open the rear doors and secure to the side of the box container Dumping the body refer to figures 3 3a and 3 3b 1 2 3 4 5 Make sure the unit is properly attached to the tow vehicle and the s...

Page 44: ...on or animal that could potentially get between the dump body and the frame DO NOT go under the body while inspecting Once the load has been dumped start the engine as described in section 3 1 DO NOT race the engine Slowly raise the body just enough to clear the body prop saddle lower the body prop to the stor age position fig 3 3c and slowly lower the body The dump body may stop approximately 12 ...

Page 45: ...is manual 2 Set the engine throttle to around 1400 rpm 3 NOTE Always vacuum leaves using the lowest rpm as possible This saves fuel and decreases the amount of dust escaping the box container 4 Lower the intake hose to a few inches above the leaf pile Hold the intake nozzle at a 45 degree angle to allow proper air flow This should allow the leaves to be vacuumed DO NOT bury the intake nozzle into ...

Page 46: ...stand this entire manual before operating maintain ing or repairing the leaf vacuum 4 0 MAINTENANCE SECTION 4 1 Maintence Overview 47 4 2 Maintenance and Lubrication 48 4 3 Lubrication 49 4 4 Preventative Maintenance 53 4 5 Torque Values 58 4 0 MAINTENANCE SECTION ...

Page 47: ...our scheduled mainte nance program If there are any questions concerning any ot these proce dures please call the factory or your dealer Only properly trained personnel should perform maintenance or re pair on this equipment Consult ODB before performing any main tenance procedures that is not specificially covered in this manual Improper maintenance or repair may void any and all warranties on th...

Page 48: ... power band tension if equipped Check power band condition if equipped Check impeller for damage cracks or wear Grease non conductive circuit board connectors Clean hydraulic pump motor connections Lubricate throttle and choke cables Check blower housing liners for cracks or wear Check Clutch PTO linkage adjustment Change hoist hydraulic fluid and filter Change boom hydraulic fluid Inspect intake ...

Page 49: ...rive Bearings if equipped figure 4 3a These bearings are critical components of the belt driven units These bearings should be greased every 10 hours with approximately two strokes from the aver age hand pump grease gun The type of grease used in these bearings are also critical to the performance of the bearings A multi purpose heavy load high temperature moisture resistant 2 grease is required f...

Page 50: ...ations SAE 90 Hypoid Gear Hypoid Rear Axle Gear Oil Approved Sources Union Oil Co Union MP Gearlube LS Exxon Co Gear OIl GX80W 90 Mobil Oil Corp Mobilube SHC 75W 90 Penzoil Prod Co Multipurpose Gear Lubr 4092 or Mulitpurpose Gear Lubr 4096 For any questions concerning wheel lubrication please consult the axle owner s manual supplied with your leaf collector or contact ODB 3 Hitch and Tongue figure...

Page 51: ...ld be lubricated with high temperature lithium base 2 lubricant after 200 hours of operation 6 Hinge and Friction Points Leaf vacuum operation and longevity can be improved by keeping hinges and friction points lubricated ODB recommends that lubri caton be performed weekly Use SAE30 weight oil on hinges and a premium grade high temperature lithium based EP 2 grease on friction points 7 Parking Jac...

Page 52: ...8 Hydrauilc Hoist Fittings figure 4 3g Raise and sup port the dump body as detailed in section 3 2 Lubricate the fittings at least every 200 hours of operation with a 2 high grade grease There are tremendous forces on the bearing sufaces within the hoist frame It pays to be generous with the grease gun to insure proper operation and long life 9 Hoist Hinge and Body Prop s Fittings figure 4 3h Each...

Page 53: ...rating sec tions of this manual before performing any maintenance procedures Preventative Maintenance 1 2 Engine Oil Change the oil and oil filter according to schedules provid ed in your engine s owner s manual EOM The engine oil level should be checked every day The level should be checked after the engine has been stopped for a period of time This will allow the oil to drain back into the oil p...

Page 54: ...aner Due to the large amounts of dust generated in collection leaves it is critical to your engine s life that the pre clean er and air filter be maintained properly The pre cleaner should be cleaned at least daily of any debris that has accumulated If conditions warrant it should be cleaned more The air filter should be checked daily and should be replaced at the first sign of it being dirty DO N...

Page 55: ...the first 200 miles of operation when the brake shoes and drums have seated and at 3 000 mile inter vals or as use and performance requires The adjustment procedures are beyond the scope of this manual please see the axle owners ser vice manual for specific instructions The trailer brakes should be inspected and serviced at yearly intervals or more often as use and performance requires Magnets and...

Page 56: ...flection when applying a 8 pound pull FASTENERS Fasteners should be checked weekly for the first 30 days and monthly thereafter They must be in place at all times and properly torqued For general torque values see the torque chart at the end of this section INSTRUMENT PANEL AND CIRCUIT BOARD The instrument panel and circuit board should be cleaned with compressed air daily Also the circuit board c...

Page 57: ...ld be checked for wear every 200 hours This gasket creates a tight seal between the box container and the blower housing Axle Hangers The hanger bolts should be checked periodically for tightness and wear Hydraulic Fittings Check all hydraulic fittings for leaks and tightness Any leak could become a hazard fix immediately 13 14 15 16 ALWAYS raise and support the box container properly using the st...

Page 58: ... 4 950 1200 1500 1950 M30 950 1200 1350 1700 1600 2000 1 3 8 1250 1550 2000 2550 M33 1300 1650 1850 2350 2150 2750 1 1 2 1650 2100 2650 3350 M36 1650 2100 2350 3000 2750 3500 Lub means coated with a lubricant such as engine oil or fasteners with phospate or oil coatings Dry means plain or zinc plated without any lubrication DO NOT use these values if a different torque value or tightening procedur...

Page 59: ...T ATTEMPT TO OPERATE OR REPAIR THE LEAF COLLECTOR WITHOUT FIRST READING AND UNDERSTANDING THIS MANUAL IF YOU HAVE ANY QUESTIONS CONCERNING THE INSTALLATION OR OPERATION OF THIS UNIT PLEASE CALL ODB FOR ASSISTANCE BEFORE ATTEMPTING TO REPAIR OR OPERATE THE UNIT THIS MANUAL IS AN INTEGRAL PART OF THE LEAF COLLECTOR AND SHOULD BE KEPT WITH THE UNIT WHEN IT IS SOLD ...

Page 60: ...60 ODB Company DCL800TM 5 0 SERVICE SECTION 5 0 Service and Troubleshooting 5 10 Wiring Diagrams 5 20 Hoist Hydraulic System SERVICE SECTION ...

Page 61: ...4 5 4 Impeller Installation and Removal 65 5 4 Impeller Installation and Removal continued 66 5 5 Replacing the Drive Belt if equipped 67 5 5 Replacing the Drive Belt if equipped 68 5 6 Flange Bearing Installation and Removal if equipped 69 5 6 Flange Bearing Installation and Removal cont 70 5 6 Flange Bearing Installation and Removal cont 71 5 7 Replacing the Blower Housing Liners 72 5 7 Replacin...

Page 62: ...re is no current at B power is not getting to the shut off switch Then the problem is not the shut off switch 7 If there is current at terminal B put a test light on the fuse at location Z Fig 3 If there is no current there the fuse is blown Replace fuse 8 If there is current at B and Z push the override button let ter X Fig 3 in on the shut off switch While the button is depressed place the test ...

Page 63: ... pressure See PIC 4 Move the adjustment nut to create the 1 8 gap Re install the return spring Place the handle in the disengaged position Check to make sure that the PTO output shaft turns freely 1 2 3 4 5 6 7 Rotating Shafts pulleys and moving belts can cause severe injury or can be fatal The engine and driven unit MUST be completely stopped before any adjustments or work is at temped to the eng...

Page 64: ...MP 08004 but the solenoid is bad and needs to be replaced Sole noid part number is MP 17744 4 If there is NO current at the post item 1 check the wiring between the switch and the solenoid If the wiring checks out okay the switch is bad and needs to be replaced BOOM WILL NOT GO DOWN 1 Using a test light make sure there is current at the outside solenoid post item 2 this has a 4 gauge Red battery c...

Page 65: ... will separate the bushing from the impeller Alternate from one bolt to the other driving only about a 1 4 at a time to keep the bushing coming out straight It is imperative to keep the bushing straight to remove it IMPORTANT Be sure to drive the bushing out evenly or it will get in a bind making removal much harder 6 If the bushing does not come off using the two bolts drill and tap several addit...

Page 66: ...Tap the bushing onto the shaft aligning the keyways 5 BELT DRIVE UNITS Align the bushing and key to be flush with the end of the shaft Fig 1 6 DIRECT DRIVE UNITS The bushing and key should protrude from the shaft about 1 2 inch Fig 2 7 Put the 3 bolts into the non threaded holes and drive them into the impeller holes evenly Alternate between the three bolts as you drive the bolts in Torque to 40 t...

Page 67: ...he power band Remove the top cover plate figure 5 2b Loosen the 1 2 nut on the engine mount adjuster bolts item A on figure 5 2b 5 2c There are 4 one in each corner Removing Drive Belt refer to 5 1a thru 5 1d 1 2 3 Make sure the negative battery cable is discon nected before opening the blower housing figure 5 2b Top Cover Plate Belt Guard This should allow the belt to have enough slack to slip ou...

Page 68: ... on the engine adjuster bolt item A figure 5 2a and fine tune the adjustment using the large nut item B Figure 5 2b Be careful to keep the engine level Installing the Drive Belt refer to 5 1a thru 5 1d 1 2 Make sure the negative battery cable is discon nected before opening the blower housing figure 5 2b After adjusting the engine height using the large nut tighten down the 1 2 nut Item A figure 5...

Page 69: ...5 3a by removing the bushing bolts item 6 fig 5 3a Remove the bearing collar Item 8 fig 5 3b if equipped at the rear of the front bearing the bearing closest to the blower housing On the rear bearing closest to the engine loosen the set screw on the bearing lock collar fig 5 3c Using a punch loosen the lock collar fig 5 3d Pull the shaft out toward the blower housing The bearing plate front bearin...

Page 70: ...ean and remove any burrs Bolt up the rear bearing closest to the engine to the frame Bolt the front bearing to the bearing plate Bolt the bearing plate fig 5 3b up to the blower housing and bearing frame Slide the shaft through the front bearing making sure the front locking collar is slid on to the shaft Once the shaft is through the front bearing install the pulley onto the shaft but don t tight...

Page 71: ...r up to the bearing and the turn the collar clockwise until is slips over the inner ring exten sion and engages the eccentric Turn by hand until the parts are locked together Place a punch or drift in the blind hole in the collar and strike it sharply to the lock the collar and ring tightly together figure 5 3f Tighten the set screws with an Allen wrench until the set screw stops figure 5 3g Do st...

Page 72: ...ds to free the liners DO NOT remove the stop piece at the bottom of the housing TO INSTALL Place the short liner into lip at the rear of the housing and line up the bottom of the liner with the stop at the bottom of the housing The short liner has the overlap piece on it and should be installed as shown in the pictures at the left Tack weld the liner in place every 8 to 10 inches to help keep the ...

Page 73: ...lap piece Make sure the liner slips under the rear lip and the overlap piece Tack weld the long liner to the overlap piece and tack weld around the liner as you did on the short liner Install the two bolt in liners just as they were removed Installing the Liners refer to 5 5a and 5 5b contin ued 3 4 5 Make sure the negative battery cable is discon nected before opening the blower housing figure 3c...

Page 74: ...s 76 5 10 3 Trailer Plug Wiring Diagram 77 5 10 4 Trailer Bed Wiring Harnesses Diagram 78 5 10 5 Chassis Wiring Harness Diagram 79 5 10 6 Brake Wiring Harness Diagram 80 5 10 7 Bed Wiring Harness Diagram 81 5 10 8 Box Wiring Harness Diagram 82 5 10 9 Boom Wiring Diagram 83 5 10 10 Boom Wiring Diagram With Remote Throttle Switch 84 5 10 11 Remote Throttle Clutch Wiring Harness 85 ...

Page 75: ...ce up to one to travel through main harness Black Black Black Black Black Black Black Black Black Black Yellow w Orange Stripe Yellow w Orange Stripe Pink Pink Yellow w Green Stripe Yellow w Green Stripe Green w Yellow Stripe Green w Yellow Stripe Black Yellow w Brown Stripe Purple w Yellow Stripe Yellow w Brown Stripe Purple w Yellow Stripe Light Brown Light Brown L BRN Orange 1 2 3 4 1 2 3 4 5 6...

Page 76: ...low w Green Stripe Black Black Yellow Black Yellow Throttle Fast Clutch Engage from Circuit Board Throttle Slow Clutch Disengage from Circuit Board Looped from 9 Looped from 10 Looped from 5 Looped from 2 Pin Color Description Caterpillar Engine Heater Rocker Switch 1 2 3 4 5 6 7 8 9 10 Orange w Yellow Stripe Yellow Yellow w Orange Stripe Yellow Black Orange w Yellow Stripe Black Yellow w Orange S...

Page 77: ... LT Green RT GD LT RT S TM A Mating View A Blue S Black TM White GD Orange LT Green RT Pull Pin Inserted Contacts open Pull Pin Removed Contacts closed GD LT RT S TM A Mating View 77 ODB Company DCL800TM 5 10 3 Trailer Plug Wiring Diagram ...

Page 78: ...78 ODB Company DCL800TM 5 10 4 Trailer Bed Wiring Harnesses Diagram Exploded Views Follow ...

Page 79: ...79 ODB Company DCL800TM 5 10 5 Chassis Wiring Harness Diagram ...

Page 80: ...80 ODB Company DCL800TM 5 10 6 Brake Wiring Harness Diagram ...

Page 81: ...81 ODB Company DCL800TM 5 10 7 Bed Wiring Harness Diagram ...

Page 82: ...82 ODB Company DCL800TM 5 10 8 Box Wiring Harness Diagram ...

Page 83: ...UNCTION Green Down White Up Purple Ground on Solenoid Red 4 gauge cable Positive to Battery Black 4 gauge cable Ground from Solenoid to Hydraulic Motor Black from up down switch changes to Yellow Positive for Boom Rocker Switch on instrument panel if equipped ...

Page 84: ... 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 RED WHITE WHITE RED GRAY PINK RED W BLUE STRIPE GREEN W WHITE STRIPE BLACK RED WHITE PINK GRAY BLACK GREEN W WHITE STRIPE RED W BLUE STRIPE WHITE RED GRAY PINK BLUE GREEN BLACK YELLOW WHITE W RED STRIPE WHITE W RED STRIPE YELLOW WHITE RED GRAY PINK BLUE GREEN BLACK STD 2917 STD 2321C STD 2918 4045 0025 LCT 600 2322 SCL 800 2322 ...

Page 85: ...85 ODB Company DCL800TM 5 10 11 Remote Throttle Clutch Wiring Harness ...

Page 86: ...IC DIAGRAM 86 ODB Company DCL800TM SERVICE SECTION 5 20 HYDRAULIC DIAGRAM 5 20 1 Hoist Hydraulic System 14 and 20CY 87 5 20 2 Hoist Hydraulic System 25 and 30CY 88 5 20 3 Hoist Hydraulic System with Parking Jack 89 ...

Page 87: ...87 ODB Company DCL800TM 5 20 1 Hoist Hydraulic System 14 and 20CY ...

Page 88: ...88 ODB Company DCL800TM 5 20 2 Hoist Hydraulic System 25 and 30CY ...

Page 89: ...89 ODB Company DCL800TM 5 20 3 Hoist Hydraulic System with Parking Jack ...

Page 90: ...L800TM PARTS BREAKDOWNS SECTIONS 6 0 Engine Group 7 0 Clutch Group 8 0 Blower Housing Group 9 0 Hoist Hydraulic Group 10 0 Chassis and Hopper Group 11 0 Tire and Axle Group 12 0 Hose Boom Group PARTS BREAKDOWN SECTIONS ...

Page 91: ... 6 3 Sheet Metal Group 94 6 4 Engine Mount Group 95 6 5 Muffler Exhaust Assembly 96 6 6 Radiator Assembly Group 97 6 7 Kubota Common Service 98 6 8 Kubota Sheet Metal Group 99 6 9 Kubota Air Cleaner Group 100 6 10 Kubota Exhuast Component Group 101 6 11 Battery Group 102 6 12 Remote Clutch 103 6 13 Chaffe Eliminator Assembly hinged 104 ...

Page 92: ...late 2 MVP303 MVP137 Display Diesel Display Gas 3 STD2201G Grommet 4 STD2201 Red Marker Light 5 9506023 Ignition and Key 6 40450028 Hole Plug 7 30291201 700407 STD2214C Switch Jumper Strobe Light Key Switch Harness Strobe Switch Harness 8 40450021B1 Rocker Switch NS 30291200B Engine Harness display to Factory JD Harness ...

Page 93: ...NOT incl Vacuator Valve 4 UU P158914 Vacuator Valve 5 UU 21 1330001 Pre Cleaner Turbo III 6 OD X002102 Air Restriction Indicator 7 OG HS 52 Clamp 8 P123462 Elbow 3x3 5 9 N A Aluminum Pipe 10 P105532 Elbow 3in 90 Deg 11 N A Aluminum Pipe 12 P105608 Straight Coupling 3in 13 KUB 4028 1 2in Spacer x2 14 OD P777732 Mounting Clamp 2 3 4 1 6 5 7 8 9 10 11 12 13 14 ...

Page 94: ... Metal Front 2 4045 4002 Sheet Metal Rear 3 4045 4004 Sheet Metal Doors 4 4045 4003 Sheet Metal Upper Doors 5 4045 4005 Sheet Metal Hood 6 3029 2108 Rear Access Panel 7 4045 2102C Door HInge 8 4045 2102B Fill Door 9 LCT60 624A Lift And Turn Latch 10 2856 28012 Door Grommet 6 3 Sheet Metal Group ...

Page 95: ...NO DESCRIPTION 1 40452151A Front Motor Mount 2 40452152 Rear Motor Mount 3 40454006 RH Side Rail 4 40454007 LH Side Rail 5 765XZ Deutsch Conn Side Rail Bracket 6 255XZ Adjustable Motor Mount Channel 7 202XZ Adjustable Motor Mount 8 400016 Fuel Line Bracket 9 295XZ Motor Mount Kubota Only ...

Page 96: ...96 ODB Company DCL800TM 6 5 Muffler Exhaust Assembly ITEM PART NUMBER DESCRIPTION 1 40454105 Muffler 2 J000200ODX Clamp muffler 1 2 ...

Page 97: ...ront Fan Shroud 3 4045 2190A Rear Fan Shroud 4 AT35158 A Radiator Fan 5 R128443 Fan Spacer 6 G8M8X090 Spacer Bolts 4 required 7 JDTH 1 Upper Radiator Hose 8 10300 Radiator Cap ITEM PART NO DESCRIPTION 9 4045 9681 Lower Radiator Hose 10 4045 2151G Radiator Shim 11 2561 26012 Radiator Grommet 12 4045 2151F Radiator Bolt Bracket 13 ZSB 500 750 Shoulder Bolt ...

Page 98: ...98 ODB Company DCL800TM 6 7 Kubota Common Service Kubota Engines ...

Page 99: ...99 ODB Company DCL800TM 6 8 Kubota Sheet Metal Group Kubota Engines ...

Page 100: ...100 ODB Company DCL800TM 6 9 Kubota Air Cleaner Group Kubota Engines ...

Page 101: ...101 ODB Company DCL800TM 6 10 Kubota Exhuast Component Group Kubota Engines ...

Page 102: ... but SCL s 5 BTSCL Battery Tray SCL 6 SCL 42B Positive Battery Cable Battery to Solenoid SCL standard 42 long LCT600 84B Positive Battery Cable Battery to Solenoid SCL Belt Drive 84 long 7 LCT60 15B Negative Battery Cable all 15 long 8 BTC R Terminal Cover Red all 9 BTC Terminal Cover Black all 10 LCT600 72SS Red Cable to Hydraulic Boom Pump SCL 600 6000 72 long 11 LCT600 24SS Ground Black Cable t...

Page 103: ...6 12 Remote Clutch 1 3 5 4 2 ITEM PART NUMBER DESCRIPTION 1 STD7000 Clutch Actuator 2 STD7001 Clutch Actuator Mounting Bracket 3 STD7002 Clutch Actuator Arm 4 STD7003 Clutch Lower Arm Bracket 5 STD7004 Clutch Actuator Shaft Key ...

Page 104: ...y 1 RAS207 Shaft Bracket 2 RAS206 Hinge 3 RAS110 Brush Holder 4 RAS109 Strip Brush 5 RAS201 Fan 6 RAS204 Flange Bearing 7 RAS203 Barrell 8 RAS105 Shaft 9 RAS205 Air Deflector 10 RAS202 Support Frame ITEM PART NO DESCRIPTION 11 RAS114 RAS208 Angle Frame LCT650 only Angle Frame 3029 Only 1 2 11 3 4 5 6 7 8 9 10 6 ...

Page 105: ...PTO Clutch Group 106 7 2 AutoHD PTO Assembly Group 107 7 3 AutoHD PTO Linkage Group 108 7 4 Clutch Assist Group 109 7 5 Kraft Fluid Drive Group Optional 110 7 6 Kraft Fluid Drive Installation Optional 111 7 7 Kraft Fluid Drive Breakdown Optional 112 7 8 Kraft Fluid Drive Common Parts Optional 113 ...

Page 106: ...utch assist assembly February 2006 Present ITEM PART NUMBER DESCRIPTION OD 48080160 Complete PTO and Clutch Assembly 03 08 1 OD 41500217 Pilot Bearing JD 2 OD 41500237 Clutch Disk 3 OD LC1919 Pressure Plate 03 08 4 OD 41500250 Throw out Bearing 03 08 5 OD 41500172 Clutch Cover 6 OD 45000054 Bolt 3 18 16 x 1 7 OD 45000063 Lock Washer 3 8 8 OD 45000226 Bolt M10 1 50 x 35MM 9 OD 45000046 Lock Washer ...

Page 107: ... Assembly items 1 11 13 OD 48080160 Complete PTO Clutch Assembly 1 OD 45000212 Bolt 5 16 18 x 1 1 4 HD model 2 OD 41500205M Bearing Retainer Cover 3 OD 41500206 PTO Bearing Rear 4 OD LCT650 601K OD LCT650 601F Key Stepdown direct drive units only Key belt drive units only 5 OD 41500203 PTO shaft 6 OD 45000105 Bolt 9 16 12 x 1 3 4 7 OD 45000177 Bolt 9 16 12 x 3 8 OD 45000103 Lock Washer 9 16 9 OD 4...

Page 108: ... 5 41500066 Linkage Rod 6 41500019 Linkage Rod End 7 see below Shaft Lever 8 41500102 Shaft Housing AutoHD 9 41500043 Grease Zerk 10 NLA NLA ITEM PART NO DESCRIPTION 11 41500045 Shaft Bushing 12 41500046 Shaft Collar 13 41500030 Rocker Ball 14 45000050 Nut 3 8 16 15 41500072 Pivot Ball 03 08 16 45000177 Bolt 3 8 16 x 1 3 4 17 45000063 Lock Washer 3 8 18 45000064 Flat Washer 3 8 19 45000012 Bolt 1 ...

Page 109: ...TION 1 400050A Clutch Cylinder 2 400054C KUB4041 Cylinder Support Bracket JD Cylinder Support Bracket Kubota 3 41500095 Clutch Bracket Arm Auto HD 4 41500019 Linkage Rod end 41500019A Linkage Threaded insert 5 400050C1 Bearing 6 41500102 Pivot Shaft Tube Auto HD 7 41500041AHD Pivot Shaft 8 400050C2 Spacer NS 41500999 Spring Return ...

Page 110: ...110 ODB Company DCL800TM 7 5 Kraft Fluid Drive Group Optional Fluid Drive Coupler Optional ...

Page 111: ...111 ODB Company DCL800TM 7 6 Kraft Fluid Drive Installation Optional Fluid Drive Coupler Optional ...

Page 112: ...112 ODB Company DCL800TM 7 7 Kraft Fluid Drive Breakdown Optional Fluid Drive Coupler Optional ...

Page 113: ...Optional Fluid Drive Coupler Optional ITEM PART NUMBER DESCRIPTION 1 UU TFP7018CC 390 Degree Fuse Plug 5 8 2 UU TFP2292 Seal Kit 3 UU 8202AD Roller Bearing 4 UU TFP103602X Shaft 5 UU 8002DX Bearing small 6 UU 8002AS Ball Bearing 7 UU KPC2 01 5 Fluid 1 1 2 gallon ...

Page 114: ...pany DCL800TM 8 0 BLOWER HOUSING GROUP BLOWER HOUSING GROUP 8 0 8 0 BLOWER HOUSING GROUP 8 0 114 8 1 Blower Housing Face Group 115 8 2 Blower Housing Group 116 8 3 Skid Base Assembly 117 8 4 Pedestal Assembly 118 ...

Page 115: ...8003041 Blower Housing Face 2 641051 Limit Switch 3 LCT621603 Hinge Inspection Door 4 STD 4000 A STD 4000 Limit Switch Box Assembly Limit Switch Box 5 STD 4001 Limit Switch Actuator 6 LCT616801 Boom Bearing 7 SCL875002 Intake Flange 8 SCL821817BD Gasket Exhaust Duct 8 6 6 3 2 1 5 4 7 ...

Page 116: ...0 Blower Housing Back 2 LCT62060230 Liner Set 3 LCT620602 Bearing Plate 4 LCT600602 Bolt In Liner 5 LCT620602A Bolt 6 LCT620603 Nut 7 283XZ Impeller 8 LCT650601 Impeller Bushing ITEM PART NO DESCRIPTION 9 LCT650601F Key Straight Belt Drive only 10 LCT600615 Shaft Protector 11 5CZ500750 Bolt 12 LCT620604 Liner straight after 03 02 ...

Page 117: ... 6 7 8 9 ITEM PART NUMBER DESCRIPTION 1 201XZ Skid Base 2 271XZ Bed Guide 3 275XZ Battery Box Lid 4 202XZ Adjustable Motor Mount 5 255XZ Adjustable Motor Mount Channel 6 5502011 Hand Valve Bracket 7 334XZ Fuel Door Hinge 8 333XZ Fuel Door 9 338XZ Prox Switch ...

Page 118: ...ring Plate Spacer 6 LCT650602A 4 Bolt Bearing 7 368XZ Shaft 8 272XZ Outer Bearing Plate 9 4501402 Pulley 10 LCT650604A1 Bushing 11 580XZ Power Band Belt 12 LCT650601K Step Down Key PTO 13 258XZ Belt Guard Bottom 14 260XZ Belt Guard Nut 2 1 3 4 5 6 7 8 6 9 11 13 14 14 16 15 17 10 9 10 12 ITEM PART NUMBER DESCRIPTION 15 259XZ Belt Guard Back Plate 16 257XZ Belt Guard Top 17 281XZ Belt Guard Inspecti...

Page 119: ...119 ODB Company DCL800TM 9 0 Hoist Hydraulic Group TRAILER GROUP 9 0 9 0 Hoist Hydraulic Group 9 0 119 9 1 Hydraulic Hoist Gear Pump 120 ...

Page 120: ...T NUMBER DESCRIPTION 1 SCL800 017JD Hydraulic Pump 2 JD R123482 Gasket for Pump 3 800 2122 90 Degree Fitting 4 800 2102 90 Degree Fitting 3 4 x 1 5 Tee Fitting 6 Tee Cap 7 800 2112 Hydraulic Hose 1 2 8 800 2111 Hydraulic Hose 3 4 pressure in 8 4 1 2 3 5 6 7 091913 ...

Page 121: ... 10 1 Fuel Tank Group 122 10 2 Box Container Screens 123 10 3 Tongue Group 124 10 4 Chassis Group 125 10 5 Light and Reflector Group 126 10 6 Rear Door Hardware Group 127 10 7 Box Interior Group 128 10 8 Manual Top Hinger Door Optional 129 10 9 Bottom Exhaust Group Optional 130 10 10 Hood Scoop Group Optional 131 ...

Page 122: ... 10 1 Fuel Tank Group ITEM PART NUMBER DESCRIPTION 1 8003501B Fuel Tank 40 Gal 2 276XZ Fuel Tank Saddle 3 277XZ Fuel Tank Right Support 4 278XZ Fuel Tank Left Support 5 280XZ Fuel Tank Top 6 279XZ Fuel Tank Front 1 3 2 5 4 6 2 ...

Page 123: ...EM PART NUMBER DESCRIPTION 1 SCL805 810 Screen 2 required for 14 20 CY 3 required for 25 30 CY SCL805 810M Replacement mesh screen 36 W x 100 roll 2 OD 200008 Spring Clip 3 OD 7502 99 Lock down bracket 4 OD 800 2807 Screen Retainer 3 3 2 1 3 2 1 4 4 091913 ...

Page 124: ...Handle Bracket 8 SCL B2 53 Revolving Handle 9 800 3002 Hydr Parking Jack Asy Optional 10 800 3005 Hydr Cylinder ITEM PART NO DESCRIPTION 11 800 3006 Cylinder Pin top 12 800 3011 Lower Frame 13 800 3010 Upper Frame 14 800 3008 Cap Weldment 15 SCL800 624P Cylinder Pin Bottom 16 211109 Set Collars 1 17 SCL800 624F Stop Foot 18 200012 Hitch Pin 5 8 19 SCL822 626 Trailer Power Cord 20 800 2502B Chassis...

Page 125: ...dy Prop Receiver Pas sengers Side IF Equipped 4 SCL800015A Body Prop Bracket Weld ed on Bed 5 SCL800811 Mud Flap 6 271XZ Bed Guide 7 208XZ Bed Guide Pin 8 8002608 Bed Harness ITEM PART NO DESCRIPTION 9 8002501C Center Marker Light Har ness 10 758XZ Body Prop Safety Handle 11 155547 655 Hoist 12 Call Cylinder NS 733XZ Hoist Hyd Kit 9 8 7 6 3 5 5 2 1 4 4 1 10 12 11 ...

Page 126: ... unit LED Marker Light Yellow front of unit 2 SCL800 028 Door Hinge 3 STD 2213 A LED Strobe Light with Flasher 4 STD 2414 LED Tail Light Assembly after 01 05 94706 Plug Harness after 01 05 5 60700 Oval Grommet for tail light 6 LCT60 615B License Plate Light 7 LCT600 010 License Plate Bracket 1 1 1 3 1 1 1 3 1 5 5 4 4 4 5 4 5 6 7 6x 2 1 2 4 3 5 6 7 091913 ...

Page 127: ...502 3 Rod Bracket Back 5 1969 7X Seal Pin 6 1969 39 Bushing 7 1969 4X Seal Plate ITEM PART NO DESCRIPTION 8 1969 5 Handle Clip welded on 9 1969 6X Handle 10 7502 1 Keeper 11 7502 99 Lock Down Bracket 12 SCL800 027B Door driver side 13 SCL800 027A Door pass side NS SCL800 028 Hinge for Door 13 12 1 2 3 3 3 3 9 9 4 4 6 5 7 11 11 10 10 6 5 7 4 4 3 3 10 10 4 4 8 8 091913 ...

Page 128: ...0 880 B SCL800 880 D SCL800 880 BBE SCL800 880 DBE Nose Cone Liner Belt Drive Nose Cone Liner Direct Drive Nose Cone Liner Belt Drive w Bottom Exhaust Nose Cone Liner Direct Drive w Bottom Exhaust 5 SCL800 881 Deflector Rubber Retainer 6 800 2805 Nose Cone Adjustable Insert BELT DRIVE UNITS ONLY used July 2005 and after 7 SCL800 035 Door Seal Bracket vertical 8 SCL800 030 Door Seal Rubber vertical...

Page 129: ...827 Slide Pad 4 800 2828 Center Gusset 5 800 2829 Door Latch Pin 6 800 2930 Door Latch Base 7 800 2931 Handle 8 800 2932 Handle Grip ITEM PART NO DESCRIPTION 9 800 2933 Truss Bolt 10 800 2934 Truss Nut 11 800 2935 Top Truss 12 800 2936 Bottom Truss 13 800 2940 Hinge Set 14 800 2937 Hinge Bolt 14 13 13 13 13 14 14 14 11 12 9 10 9 10 11 12 8 7 5 6 3 4 3 3 2 2 2 2 1 091913 ...

Page 130: ...Deflector Skirt welded on 7 800 2901 Side Panel RH ITEM PART NO DESCRIPTION 8 800 2902 Center Side Panel 25CY only 9 800 2903 Side Panel LH 10 800 2911 Hopper Pan Long inside box 11 800 2912 Hopper Pan Brace Plate inside box 12 800 2910 Side Panel Flange RH 13 800 2908 Side Panel Flange LH 14 8BXOH 001B Tab Bracket 15 550 1830 Bumper Guard NS 800 2909B 800 2909C Nut Plate RH Nut Plate LH 6 4 3 5 5...

Page 131: ...omplete Assembly 1 800 1905 Rear Panel 2 800 1902 Front Panel 3 800 1903 Cross Brace 4 800 1906 Hat Channel Nut 5 800 1901 Hat Channel Bracket 6 800 1904 Side Stiffener 7 800 1902L Side Panel Left Hand 8 800 1902R Side Panel Right Hand 9 800 1907 Screen Retainer 2 1 3 3 9 9 4 4 4 5 5 5 8 7 6 5 4 4 4 5 5 ...

Page 132: ...CL800TM 11 0 TIRE AND AXLE GROUP HOSE BOOM GROUP 11 0 11 0 TIRE AND AXLE GROUP 11 0 132 11 1 Axle Group 14 CY 8K 133 11 2 Axle Group 20 25 30 CY 10 20K 134 11 3 Brake Assembly Group 135 11 4 Axle Hub Assembly Group 136 ...

Page 133: ...ter ITEM PART NUMBER DESCRIPTION 1 SCL822 614 14 Axle Assembly 8K 2 SCL822 619A Time and Rim Assembly 3 SCL822 619 T2 Tire only ST235 85 R16 4 SCL822 619 R Rim only 5 SCL810 820A Oil Cap O ring assembly 6 006 053 00 Lug Nuts 1 2 20 1 1 2 2 2 5 6 6 5 6 5 6 5 3 4 2 ...

Page 134: ...xle Assembly 2 SCL822 620DWR SCL822 620DWR Tire and Rim Assembly 16 Rim 3 SCL822 619 T2 SCL822 619 T2 Tire only ST235 80 R16 4 OD20798 OD20798 Rim only 16 5 SCL810 820B SCL810 820B Oil Cap O ring Asy 6 006 109 00 006 109 00 Lug Nuts 5 8 18 7 013 084 01 013 109 03 Equalizer LH 8 013 085 01 013 109 04 Equalizer RH 4 3 2 2 2 2 1 1 8 7 6 6 6 6 5 5 5 5 ...

Page 135: ... 01 071 455 02 006 062 00 K71 375 00 027 050 00 042 127 00 046 117 00 071 020 00 071 019 01 071 019 02 046 073 00 046 074 00 046 072 00 048 009 00 048 010 00 036 115 20 007 097 00 006 046 00 8K Axle 9K Axle 10K Axle 12K Axle 023 450 00 023 451 00 K71 049 00 K71 050 00 036 072 05 046 071 00 046 083 00 047 123 38 047 123 37 027 039 00 071 455 01 071 455 02 006 062 00 K71 376 027 050 00 042 129 00 04...

Page 136: ... 00 007 097 00 006 046 00 see axle pages see axle pages 006 053 00 N A 023 097 00 023 098 00 8 287 92 8 285 9 8K Axle 9K Axle 10K Axle 12K Axle 010 051 00 031 019 02 031 019 01 031 030 01 031 030 02 006 096 00 005 070 00 005 071 00 SCL810 820 021 036 00 010 050 00 046 032 00 007 115 00 007 245 00 007 116 00 006 092 01 see axle pages see axle pages EX30300E1 N A 023 450 00 023 451 00 8 288 3 009 04...

Page 137: ...137 ODB Company DCL800TM 12 0 HOSE BOOM GROUP HOSE BOOM GROUP 12 0 12 0 HOSE BOOM GROUP 12 0 137 12 1 Boom Group 138 12 2 Intake Hose Group 139 12 3 M3219 Hydraulic Boom Pump 140 Index 142 ...

Page 138: ...2322 SS Button Hold Down 8 STD2320B Push Button Box 9 LCT616615D Hold Down Bracket 10 STD2320E Cover Plate 11 ZENC625 Nut ITEM PART NO DESCRIPTION 12 LCT616607 Hose Support Hanger 13 5CZ62540 Bolt 14 6002322B Boom Harness 15 RMB531 Bushing 16 HYF1014 90 Degree Fiting 17 LCT617608 Hydraulic Hose 18 M3219PC Boom Pump Cover 19 200022 Pump Spacer 20 MPM3219S Boom Pump 21 920544 Straight Fitting 18 19 ...

Page 139: ...H 16 120 UC LC MDH 16 100 Intake Hose except SCL Intake Hose Urethane multi axis Intake Hose SCL800 2 LCT616 601 Intake Nozzle 3 LCT616 616 Hose Clamp Bolt Style 4 LCT616 603U LCT616 603U B Hose Clamp 3 8 thick hoses Hose Clamp urethane hoses 5 LCT60 642 Support Chain 6 SCL670 5 Grip 1 3 3 4 5 2 6 6 ...

Page 140: ...and after ITEM PART NUMBER DESCRIPTION MPM3219S Complete Pump Assembly all above 1 MP 08004 Electric Motor 12V 2 MP 17744 Solenoid Switch heavy duty 3 MP 19283D Coil Cartridge Assembly 4 MP 07193D Cartridge 5 MP 10861D Coil 2 way 2 position 6 MP 06232 Plastic Reservoir 3 5 x 15 7 2 1 6 5 4 3 091913 ...

Page 141: ...FY THE UNIT FOR RIDERS IN ANY WAY SERIOUS INJURY OR DEATH MAY OCCUR If the decal above is missing or damaged call ODB immediately Never operate a unit with damaged or missing safety decals ODB s leaf collectors are NEVER to be used to accomodate riders If your unit has been modified to accomdate riders remove these modifications immediately as this can result in serious injury or death ...

Page 142: ...24 Engine Adaptor 106 Engine Adjuster Nut 87 Engine Mount 87 Exhaust Duct 102 F Face 102 103 Fan Chaffe 95 Fan Shroud 89 Filler Cap Hydraulic Tank 108 Filter Element Air Cleaner 84 Flange Bearing 95 Flange Exhaust Duct 102 Fork 99 Fuel Cap 111 Fuel Gauge 83 Fuel Line Bracket 92 Fuel Sender 111 Fuel Tank 111 G Gauge 83 Grommet Door 92 H Handle Clutch 99 Harness Switch 83 Hood 86 Hood Scoop 120 Hose...

Page 143: ...r PTO 99 Shaft Lever 99 Shaft Protector 104 105 Shaft PTO 98 Sheet Metal 86 Side Rail 87 Site Gauge 108 Solenoid Starter 92 Spindle Washer 125 Starter Solenoid 92 Strainer 108 Strip Brush 95 Strobe Light 85 115 Strobe Module 85 Support Chain 128 Switch Murphy 83 Oil Pressure 90 Water Temperature 90 Switch Harness Cold Start 83 Switch Harness Remote PTO 83 Switch Harness Remote Throttle 83 Switch H...

Page 144: ...144 ODB Company DCL800TM ...

Page 145: ...T ATTEMPT TO OPERATE OR REPAIR THE LEAF COLLECTOR WITHOUT FIRST READING AND UNDERSTANDING THIS MANUAL IF YOU HAVE ANY QUESTIONS CONCERNING THE INSTALLATION OR OPERATION OF THIS UNIT PLEASE CALL ODB FOR ASSISTANCE BEFORE ATTEMPTING TO REPAIR OR OPERATE THE UNIT THIS MANUAL IS AN INTEGRAL PART OF THE LEAF COLLECTOR AND SHOULD BE KEPT WITH THE UNIT WHEN IT IS SOLD ...

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