Ochsner AIR FALCON 212 C11A T200 Design And Installation Manual Download Page 7

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Summary of Contents for AIR FALCON 212 C11A T200

Page 1: ...TRANSLATION OF THE ORIGINAL MANUAL HIGH EFFICIENCY AIR WATER HEAT PUMPS DESIGN AND INSTALLATION MANUAL AIR FALCON 212 C11A T200 AIR FALCON 212 C11B T200 AIR FALCON 212 C11B T201...

Page 2: ...2 www ochsner com PIA 982043 AIR FALCON T200 ih EN...

Page 3: ...the outdoor unit 29 8 4 7 Temperature sensor 29 8 4 8 Pumps and servomotors 30 8 4 9 PSU signal contact 30 8 4 10 Smart grid 30 8 4 11 High limit safety cut out STB PUM HK1 30 8 4 12 Outdoor unit hard...

Page 4: ...heat pump is not enabled as the heat generator This can happen if there is a fault or the limits of use have been exceeded The auxiliary heater switches on if more output is required than the heat pum...

Page 5: ...ents are available and must be used 1 3 Units of measurement Note In these documents unless otherwise specified all linear measurements e g in tables and illus trations are given in millimetres 1 4 Sp...

Page 6: ...ontroller is not certified as a safety device safety measures in case of breakdown or damage to the heat pump e g additional external switching of the safety devic es in use must comply with local reg...

Page 7: ...PIA 982043 AIR FALCON T200 sh EN www ochsner com 7 Safety...

Page 8: ...t system consists of an indoor unit and a separately installed outdoor unit The outdoor air is routed through the outdoor unit by means of a fan The indoor and outdoor units are connected through refr...

Page 9: ...00_400_200_202_01_split_Funktionsweise EN www ochsner com 9 How split systems work...

Page 10: ...re installed in the outdoor unit Evaporator Expansion valve Fan Compressor 1 outdoor temperature sensor 2 solder adaptors 4 adjustable feet 1 Ochsner log book 4 2 Indoor unit hydraulics The system mus...

Page 11: ...the inside of the tank against cor rosion The heating water heated by the heat pump is pumped through an internal indirect coil into the DHW tank The in ternal indirect coil transfers the absorbed hea...

Page 12: ...re capable of automatically controlling heat pump heating systems with a cooling function as well as DHW heating All the settings required in the system can be made using the controller on the heat pu...

Page 13: ...00_200_202_08_02_002 EN www ochsner com 13 Device description...

Page 14: ...Avoid installation in an open and exposed location with high expected wind loads e g flat roof of a house in a raised location Select an installation location where the appliance is on the side of the...

Page 15: ...erwise the thermal insulation value of the material will be im paired 5 4 Sound Please note the following with regard to sound emissions from the outdoor unit Avoid installing on reverberant flooring...

Page 16: ...and moisture to enter the refrigerant circuit Only use copper pipes suitable for refrigerant EN 12735 1 Do not open the connections on the indoor and outdoor units Ensure that no dirt enters the refri...

Page 17: ...outdoor units to prevent the formation of condensation and corrosion When passing above ground outside the insulating material must also have UV protection Note Where the refrigerant pipes run horizon...

Page 18: ...ner must also be protected from a build up of conden sation and corrosion using appropriate insulating material Outside the insulating material must also have UV protection Note Insulation used beneat...

Page 19: ...zontal floor with adequate load bearing capacity for the weight of the indoor unit Not directly below or next to rooms that are sensitive to sound e g bedrooms Max room temperature 30 C Installation r...

Page 20: ...aterial damage The outdoor unit must be positioned so that the air flow is not blocked by accumulation of snow in winter Take into account the expected depth of snow at the installation site and posit...

Page 21: ...clearances are observed It is permissible to install the outdoor unit under a roof if the unit is permanently surrounded by open space on three sides and the machine specific minimum clearances are ob...

Page 22: ...d must be at least 1 5 times as large as the outdoor unit When constructing the wall observe the ma chine specific minimum clearances Before installation remove any salt residues from the installation...

Page 23: ...B C D E AIR FALCON 212 200 820 560 100 300 Foundation with optional anti vibration base 1 Outdoor unit 2 Foundation 3 Anti vibration base 4 Level of surrounding terrain A B C D E AIR FALCON 212 200 88...

Page 24: ...pecified loads for the respective outdoor unit The applicable engineer ing standards must be observed Install the insulating plates between the outdoor unit and the wall bracket and between the wall b...

Page 25: ...the outdoor unit ensuring a clearance of 150 mm 8 2 Refrigerant lines When laying the refrigerant lines observe the following guidelines No bends with centre line radii smaller than 2 5 x the diameter...

Page 26: ...erant lines shown below applies provided the following is observed Maximum 8x90 bending radii Use suitable fittings for bends Bending radii of 1 m are considered as straight runs Hot gas line Copper p...

Page 27: ...door gap WARNING Do not block door gaps and ventilation openings used to enlarge the space 8 4 Preparing the electrical connections WARNING Electrocution All electrical connection and installation wor...

Page 28: ...risk of copper corrosion when using gal vanised earthing pipe clamps Do not use galvanised earthing pipe clamps In the case of a fault the fuse protection on the main electrical circuit compressor an...

Page 29: ...Type Min CAT 5 Connections RJ45 connector 8 4 7 Cables to sensors and actuators Description Cores Min cable cross sec tion Supply to pumps and servo motors L N PE 1 0 mm Sensor leads system temperatu...

Page 30: ...is temporarily shut down by the power supply utility A PSU signal contact is provided for this purpose on the indoor unit To activate this function it is necessary to remove a cable jumper in the cont...

Page 31: ...00_200_202_08_01_002 EN www ochsner com 31...

Page 32: ...crews The transport packaging or one way pallet is suitable for transportation using a forklift truck For level transportation to the installation location the appliance may remain in the transport pa...

Page 33: ...ition the appliance at the intended installation location Observe minimum clearances Align the appliance horizontally using the adjustable feet 9 1 3 Disassembling the appliance casing Removing the fr...

Page 34: ...dirt and dust with a suitable covering 9 1 4 Assembling the appliance casing Install the appliance casing in reverse order 9 1 5 Separating the appliance sections Pull out the heating sensor from the...

Page 35: ...he top section towards the back Use the grip rail for better grip 1 Grip rail Set the top appliance section on a pad or mat to avoid damage 9 1 6 Assembling the appliance sections Assemble the applian...

Page 36: ...ge Plug in the heating sensor on the buffer tank Route the sensor cable in the guiding groove in the thermal insulation element 9 2 Installing the outdoor unit 9 2 1 Delivery and transportation Note S...

Page 37: ...ssible to provide sufficient drainage outside the appliance due to lack of space the drainage pipe must be fitted to the outdoor unit Insert the drainage plug into the drainage hole on the underside o...

Page 38: ...ote A heavily soiled heating protection filter can lead to a high pressure safety shutdown or a fault shut down based on flow metering heat sink Ensure that the heating protection filter is easy to cl...

Page 39: ...al tests If the valve is activated the water is drained off via a hose on the rear of the indoor unit Size the safety valve drain so that the water can drain freely via an open and readily visible was...

Page 40: ...ed flushing water according to the relevant standards Foreign bodies such as rust sealing material and swarf will impair the operational reliability of the heat pump Make the appropriate connections f...

Page 41: ...opera tional tests Install the hose with a consistent fall to the drain Avoid kinking the hose Secure the drain hose to prevent movement when water is running out 9 3 8 Filling the DHW tank Fill the...

Page 42: ...ing electrical connection and installation work the heat pump system must be isolated from the power supply WARNING Electrocution Work on electrical connections and installation may only be conducted...

Page 43: ...let into the control box Connect the bus cable between the indoor and out door units to the terminals provided Connect the temperature sensor required for your system to the corresponding terminals Co...

Page 44: ...7 Preparing the electrical connections Controller outputs Abbreviations Description MIV HK2 Mixed circuit valve heating cir cuit 2 PUM HK2 Pump heating circuit 2 PUM HK1 Pump heating circuit 1 Abbrevi...

Page 45: ...l box To do this use a 1 5 2 5 M5 ring terminal blue Connect the outdoor unit supply to the corresponding appliance connection on the terminal box Use an external power contactor to enable the outdoor...

Page 46: ...be shut down via the specified safety device The safety device must be accessible so that an emergency shutdown can be performed at any time WARNING Electrocution The initial start up of electrical sy...

Page 47: ...PIA 982043 AIR FALCON T200 in EN www ochsner com 47...

Page 48: ...o sys tem requirements A DHW tank is present and has been filled for commissioning All shut off valves have been opened adjusted and checked The flow meters installed on site have been checked for cor...

Page 49: ...mmissioned using the factory settings of the controller OCHSNER will accept no responsibility for any faulty operation for example heating curve too low bivalent point too high etc Any additional work...

Page 50: ...he service book Handing the system over to the system user or end customer Explanation of the basic functions of the heat pump system controller operation etc Preparation of a Declaration of Conformit...

Page 51: ...00_400_01_01 EN www ochsner com 51...

Page 52: ...l 168 168 168 Internal indirect coil capacity l 21 21 21 Draw off rate l min 25 25 25 Max permissible operating pressure MPa 0 70 0 70 0 70 Test pressure MPa 1 50 1 50 1 50 Standby heat loss W 55 55...

Page 53: ...stage 1 V 220 240 L2 N PE 220 240 L1 N PE 220 240 L1 N PE Electric auxiliary heater stage 2 V 220 240 L3 N PE 220 240 L1 N PE 220 240 L1 N PE Control circuit V 220 240 L1 N PE 220 240 L1 N PE 220 240...

Page 54: ...200 AIR FALCON 212 C11B T200 AIR FALCON 212 C11B T201 Heating output EN14511 kW 4 19 4 19 4 19 Power consumption EN14511 kW 1 22 1 22 1 22 Coefficient of performance COP EN14511 3 44 3 44 3 44 A 7 W34...

Page 55: ...age 3 2 Residual pump head average output stage 2 13 3 Temperature sensor pressure drop curve Temperature Resistance C 50 803 1 40 842 7 30 882 2 20 921 6 10 960 9 0 1000 10 1039 20 1077 9 25 1097 4 3...

Page 56: ...IA 982043 AIR FALCON T200 td EN Pump curve 14 Pump curve 14 1 Buffer charging pump 14 2 Heating circulation pump 15 Limits of use for heating X Outdoor temperature C Y Flow temperature C 1 Maximum des...

Page 57: ...ature C 17 Performance diagram X Outdoor temperature C Y Heating output kW Pmin min output Pmax 35 C max output at 35 C flow Pmax 55 C max output at 55 C flow Heating output at standard outdoor temper...

Page 58: ...t 5 Outdoor temperature 6 Heat source system bus connection between indoor and outdoor units 7 KNX connection room temperature sensor 8 High limit safety cut out pump heating circuit 1 9 Heat source s...

Page 59: ...ng circuit 1 8 Pump heating circuit 2 9 Mixed circuit valve heating circuit 2 10 Heat source system bus connection between indoor and outdoor units 11 KNX connection room temperature sensor 12 Heat so...

Page 60: ...andards apply Harmonic Maximum proportion 2 2 00 3 5 00 4 1 00 5 6 00 6 0 50 7 5 00 8 0 50 9 1 50 10 0 50 11 3 50 12 0 50 13 3 00 14 0 50 15 0 50 16 0 50 17 2 00 18 0 50 19 1 50 20 0 50 21 0 50 22 0 5...

Page 61: ...imensions and connections 20 Dimensions and connections 20 1 Indoor unit 20 1 1 T200 1 Liquid line refrigerant 2 Hot gas line refrigerant 3 Heating water flow 4 Cold water inlet 5 DHW outlet 6 Heating...

Page 62: ...EN Dimensions and connections 20 1 2 T201 1 Liquid line refrigerant 2 Hot gas line refrigerant 3 Heating water flow 4 Cold water inlet 5 DHW outlet 6 Heating water return 7 Safety valve drain 8 DHW ci...

Page 63: ...PIA 982043 AIR FALCON T200 td EN www ochsner com 63 Dimensions and connections 20 2 Outdoor unit 1 Liquid line refrigerant 2 Hot gas line refrigerant 3 Pipe entry points 4 Drainage holes...

Page 64: ...64 www ochsner com PIA 982043 AIR FALCON T200 td EN Dimensions and connections 20 2 1 Drainage plug...

Page 65: ...PIA 982043 AIR FALCON T200 td EN www ochsner com 65...

Page 66: ...and recycled Disposal of the appliance Dispose of the appliance properly and professionally at a regional waste collection facility Observe environmental regulations and standards applicable to your r...

Page 67: ...PIA_982043_AIR_FALCON_T200_EN06 1 www ochsner com 67...

Page 68: ...www ochsner com OCHSNER W rmepumpen GmbH Switzerland Uraniastrasse 18 8001 Zurich Switzerland Customer service hotline 41 0 800 100 911 kontakt ochsner com www ochsner com Head Office Factory Ochsner...

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