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Document UT-MT-0779_EN 

Page 24 of 37 

 

Edition 23/04/2019 

Supersedes edition 06/03/2019 

 

LED INSET RUNWAY EDGE LIGHT LIRE 
INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE 

 

In case of an inset fixture, installed in the taxiway/runway pavement on its shallow 
base  far  from  the  relevant  isolation  transformer,  it  is  necessary  to  provide  a 
secondary  extension  between  fixture  and  transformer.  To  help  the  installer  to 
identify the  larger  socket  of  the  female  connector  inside  the  base  (when  installed), 
the base secondary cable leads are identified by a colour code: the grey wire is wired 
to  the  larger  socket,  the  black  wire  to  the  other  one.  In  this  way  it  will  be  easy  to 
assure  the  earthing  wiring,  above  described,  between  the  larger  socket  of  the 
transformer secondary connector and the larger pin of the fixture plug. 

4

 

 MAINTENANCE 

 

 

WARNING 

BEFORE ANY MAINTENANCE INTERVENTION, MAKE SURE 

THE POWER SUPPLY BE SWITCHED OFF. 

DO NOT OPERATE ON LIVE PARTS!!! 

 

 

LED lighting fixtures do not require frequent maintenance. With well-run installations 
and  handling  fixture  carefully,  avoiding  excessive  falls  or  collisions,  the  only 
maintenance work to be carried out on the field is to clean the prisms. 

4.1

 

 MAINTENANCE PROGRAM 

In order to ensure maximum light fixture life, the installed units should be subject to 
a maintenance program in accordance with the following instructions and taking as 
reference the Airport Service Manual ICAO - Part 9 - Airport Maintenance Practices or 
FAA AC 150 5340-30. 

4.1.1

 

Periodical Checks 

Weekly 

Cleaning of the prisms and the light output channel 
of runway fixtures 

Bi-monthly 

Cleaning of the prisms and the light output channel 
of taxiway fixtures 

Annually 

Check for burned-out led 
Check for moisture inside the fixture 
STABILITY  OF  THE  CIVIL  WORKS  OF  RUNWAY 
FIXTURES 

Unscheduled 

Check for water in base 
ELECTRICAL  CONNECTIONS  AND  INSULATION 
DEGREE 
LEAKAGE TEST 

Summary of Contents for LIRE Series

Page 1: ...SIGNED SINCE IT IS FILED AND DELIVERED BY MEANS OF THE AUTOMATIC KNOWLEDGE MANAGEMENT SYSTEM IT CAN BE SIGNED ON REQUEST THIS DOCUMENT AND THE DATA CONTAINED HERE IN IS PROPRIETARY PROPERTY AND SHALL...

Page 2: ...the applicable warranty period All costs of transportation of Products claimed not to be warranted and of those repaired or replaced to or from the facility of the Company shall be borne by Purchaser...

Page 3: ...the unit opened the main circuit breaker and removed the supply to the unit by opening the circuit breaker switch on the distribution board at the beginning of the supply line Then wait discharge time...

Page 4: ...parts and added relevant attachment 03 11 2014 New address of the Company Updated the P N identification 04 05 2018 Added ground wire specifications REVISIONS Index Date Description Edited by Approved...

Page 5: ...UTTING 17 3 1 1 Scheme of Light Configurations 18 3 2 INSTALLING THE SHALLOW BASE 18 3 3 INSTALLING THE LIGHT UNIT ON L 868 BASE SIZE B 23 3 4 SECONDARY WIRING 23 4 MAINTENANCE 24 4 1 MAINTENANCE PROG...

Page 6: ...plete P N identification 13 Figure 8 Standard 12 shallow base 14 Figure 9 Pavement Boring Sawcutting and Joint Intersection Details 17 Figure 10 Example of Light Unit Configuration 18 Figure 11 Gasket...

Page 7: ...a shallow base receptacle The fixture is waterproof and designed to withstand aircraft impact and roll over loads without damage The fixture can be bidirectional type bidirectional dome equipped with...

Page 8: ...y the beam 4 Through hole for light unit fastening Figure 1 12 Dome outside view 2 1 2 Optical Assembly The optical assembly consists of four prisms Figure 5 n 13 with relevant gaskets Figure 5 n 12 k...

Page 9: ...600V cable A suitable valve is outside mounted for the leakage test Watertightness between fixture and shallow base is ensured by means of an O Ring separately supplied to be placed on the relevant s...

Page 10: ...3 Grounding cable hole 4 Letter A and B for cable lead identification 5 Cable lead entry Figure 2 Lower Cover Outside View The same colour painting is provided outside on the lower cover See Complete...

Page 11: ...19 LED INSET RUNWAY EDGE LIGHT LIRE INSTRUCTION MANUAL FOR USE INSTALLATION AND MAINTENANCE LED LED POWER SUPPLY POWER SUPPLY LED LED LED LED POWER SUPPLY POWER SUPPLY LED LED LED LED 1 In 1 Out 1 In...

Page 12: ...E 1 Dome 1 2 O Ring for dome external 1 3 O Ring for dome internal 1 4 O Ring for lower cover 1 5 Arctic kit heater 1 2 6 Reflector with hardware 4 7 LED module with accessories 4 8 Lower cover 1 9 Va...

Page 13: ...Compliance I ICAO 60 m S ICAO 45 m F FAA Colour Side L Side R W White Y Yellow G Green FAA R Red M Blank unidirectional dome Cables and connectors 1P One Plug 2P Two Plugs Monitoring 0 Without Monitor...

Page 14: ...to the cable entry The shallow base is designed for cementing in place by means of epoxy resin in a hole drilled in the pavement The fixture has to be fastened to the base by means of six hex cap scr...

Page 15: ...lso few lights in the series circuit isolation transformers of smaller size can be used respect to those used with the equivalent fixtures equipped with halogen lamps The input circuit is protected ag...

Page 16: ...features is essential when the monitoring option is required events recording not volatile memory for diagnostic purposes PC operator interface through serial connection this features allows to calibr...

Page 17: ...and depth are maintained within the specified limits All surfaces of the recess must be clean and dry If any of these surfaces is damp it is desirable that it be dried and blown clean with a compresse...

Page 18: ...RE INSTRUCTION MANUAL FOR USE INSTALLATION AND MAINTENANCE 3 1 1 Scheme of Light Configurations Figure 10 Example of Light Unit Configuration 3 2 INSTALLING THE SHALLOW BASE Two different installation...

Page 19: ...lamping lug ATTENTION Insulate each splice carefully using either heat shrinkable insulating tubing properly applied or at least three layers of plastic electrical insulating tape applied with half ov...

Page 20: ...osition When the shallow base is in its final position the conduit s must be properly jointed to the hole s provided on the shallow base This these hole s can be provided either on the wall either on...

Page 21: ...LED INSET RUNWAY EDGE LIGHT LIRE INSTRUCTION MANUAL FOR USE INSTALLATION AND MAINTENANCE 1 O Ring around the dome 2 12 shallow base 3 O Ring between fixture and base Figure 11 Gaskets for 12 shallow...

Page 22: ...notch with the mark on the pavement 3 Circular level 4 Screws and spacers for the jig mounting 5 Lobe knob for positioning jig levelling 6 Shallow base notches aligned with the notch on the jig 7 12 s...

Page 23: ...connection Then press the fixture firmly and evenly by hand onto the base flange Secure the fixture to the base by using the six locking screws complete with washers supplied with the base One drop o...

Page 24: ...EFORE ANY MAINTENANCE INTERVENTION MAKE SURE THE POWER SUPPLY BE SWITCHED OFF DO NOT OPERATE ON LIVE PARTS LED lighting fixtures do not require frequent maintenance With well run installations and han...

Page 25: ...Recommended snow removal techniques are described in Airport Service Manual ICAO Part 9 Airport Maintenance Practices or FAA AC 150 5200 30 4 2 REMOVING AND OPENING THE LIGHT UNIT FROM THE BASE 4 2 1...

Page 26: ...unt the lower cover on the dome and fasten it by means the six screws flat CSS TORX M5x10 Figure 16 n 1 One drop of anaerobic adhesive lower type e g LOXEAL 24 18 should be applied to the screws befor...

Page 27: ...O Ring between dome and lower cover 4 O Ring around the dome 5 Lower Cover 6 12 Shallow base 7 O Ring between fixture and 12 Shallow base Figure 18 Fixture Gaskets 4 3 PRIMS CLEANING 4 3 1 Prism outs...

Page 28: ...pieces of the old prism and all accumulated debris from the inside Unscrew the two screws HSCS M5x12 Figure 20 n 6 and remove the mounting plate Figure 20 n 5 Then remove the old prism and the gasket...

Page 29: ...LED module Figure 21 n 3 and the relevant reflector Figure 21 n 1 from the mounting plate unscrewing the two screw HSCS M3x12 replace the LED module it with a new one check that the thermal interface...

Page 30: ...the power supply connector s to the LED module s Reassembly the fixture following instructions of paragraph Closing the Fixture Leakage Test and Reinstalling the fixture 4 7 ARCTIC KIT REPLACEMENT 4...

Page 31: ...er the new heater cable on the thermostat terminals protect the soldered joint from moisture with a piece of suitable heat shrink tubing clean the heater dome area apply silicon thermal paste like Wac...

Page 32: ...t be replaced with a new O Ring Remove the fixture from the base and open it following instructions of Removing and Opening the Light Unit From the Base Light assembly is equipped with the following g...

Page 33: ...re important in obtaining a complete seal TIGHTENING TORQUE lower cover flat CSS TORX M5x16 2 5 Nm fixture locking screw 35 Nm for shallow base 35 Nm for L 868 base size B 4 9 CABLE LEAD WITH PLUG 4 9...

Page 34: ...e 26 n 1 by clamping the hexagonal end section of the valve body Screw the new valve on the lower cover tightening torque is 0 35 Nm Check the valve core Figure 26 3 is tightened to the valve body Fig...

Page 35: ...ration it is necessary to follow these steps remove the fixture from the base and open it following instructions of Removing and Opening the Light Unit From the Base replace the LED module following i...

Page 36: ...onitoring option Replace the LEDs board Wrong power PCB installed Check parts list and install the correct PCB Luminous source not working LEDS DEFECTIVE Replace the LEDs board POWER PCB DEFECTIVE Rep...

Page 37: ...configuration RM and GM RISL20054 Lower Cover 12 1I 4O with monitoring configurations WW WY and YW RISL20055 Lower Cover 12 1I 4O without monitoring configurations WW WY and YW RISL20056 Lower Cover 1...

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