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Océ CS 5090 User Manual

Clean Trailing Cables

To clean the trailing cables of ink and debris, first remove
power from the printer. Dampen a lint-free towel with water
and wipe the entire surface area of the white trailing ca-
bles.

Caution:

Do not pull too hard on the cables or damage may
occur (do not lift from encoder stabilizer bracket or
bend cables).

For extremely dirty cables soapy water may be necessary.
Clean the top surface of the encoder stabilizer bracket and
the lower surface of the rear bracket as shown. This will
prevent friction between the cables and stationary surfac-
es.

Back

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Summary of Contents for CS 5090

Page 1: ...Océ CS 5090 User Manual ...

Page 2: ...implied warranties of merchantability or fitness for any particular purpose Further Océ Technologies B V reserves the right to revise this publication and to make changes from time to time in the content hereof without obligation to notify any person of such revision or changes Code number 7114136 Edition 2 0 6 5 01 Océ Technologies B V GB Trademarks Products in this manual are referred to by thei...

Page 3: ... the language 17 Load media 18 Use the power media feed and take up system 18 Load roll media 19 Use the take up roll 19 Use the second feed roll 21 Load sheet media 22 Use the carriage 23 Move the carriage 23 Install cutter 24 Fill the ink reservoirs 25 Install ink cartridges 26 Cartridge sets 27 Inspect cartridges 28 Place cartridges 29 Prime the ink delivery lines 30 Run a colour test 35 Print ...

Page 4: ...t cartridge information 52 Chapter 4 E Connect Prerequisites 54 Connection 55 Configuration 57 Configuration of the E connect printserver 57 Chapter 5 Printing with HP GL 2 Overview 60 Access the HP GL 2 menu options 60 Select the palette 61 Set the Control function 62 Rotate a print 63 Make reprints 63 Ink reduction 64 Nesting 64 Apply the ink limit 65 Print an HP GL 2 test file 66 Chapter 6 Hand...

Page 5: ...81 Use the dryer 81 Select auto wipe 83 Change ink types 83 Remove and store ink cartridges 84 Remove reservoirs 85 Install new cartridges 86 Refill ink cartridges 87 Purge ink delivery lines 89 Select ink preheat 89 Chapter 7 Quality Choose a print mode 92 Select cartridge sets 94 Select quality modes 94 Select a colour mode 95 Select resolution dpi 95 Set print passes 96 Set carriage speed 96 Se...

Page 6: ... 116 Transport the printer 116 Chapter 10 Error handling and troubleshooting Error handling 118 Unrecognized cartridge 118 Check the quality of ink cartridges 119 Run the prime test 119 Compensate for electrically defective jets 121 Clear clogged jets 122 Compensate manually for clogged jets 123 Troubleshooting 125 Troubleshooting areas 125 Isolating problems 125 Printer behaviour 126 Print qualit...

Page 7: ... Océ Standard Colour Inks replacement cartridges 162 Océ Standard Colour Inks litre kit 163 Océ Graphic Colour Inks accessory kit 164 Océ Graphic Colour Inks replacement cartridges 164 Océ Graphic Colour Inks litre kit 165 Océ Outdoor Inks accessory kits 166 Océ Outdoor Colour Inks replacement cartridges 166 Océ Outdoor Colour Ink litre kit 167 Media for Océ CS 5090 printers 168 Assortment 170 Mis...

Page 8: ...8 Océ 5090 User Manual ...

Page 9: ...troduction The Océ CS 5090 are wide format colour printers that give professional quality output with all the brilliance and gloss of liquid ink The Océ CS 5090 printers reduce production time while maintaining exceptional graphics quality ...

Page 10: ...he operation Figures and tables Figures and tables are titled and numbered sequentially throughout this manual Figures include pictures of product components screendumps examples and diagrams of concepts discussed in the description Videos Several pages of the manual include short Quick Time videos illustrating some manipulations or procedures described in the manual Those videos are represented w...

Page 11: ... application but useful advice concerning its operation may also be given Attention The information that follows Attention is given to prevent something your copy or original the copier or printer data files etc being damaged Caution The information that follows Caution is given to prevent you suffering personal injury ...

Page 12: ...he left four cartridges the right four cartridges or all eight cartridges With the CS5090 8 colours you can choose between two different modes The Productivity mode two sets of cartridges using 4 colours CMYK It offers a great improvement in terms of print speed and flexibility since you can use different types of ink Standard Colour in the four left cartridges and Outdoor Colour in the four right...

Page 13: ...tions The Océ CS 5090 addresses the following printing needs 1 Front view Océ CS 5090 printer Posters Signs Fine art Banners Displays Proofing DTP Imposition proofing Textile design Packaging prototypes Point of purchase Exhibits 2269 ...

Page 14: ...ration and alignment Cartridge maintenance and alignment are key factors in printer performance which in turn affects colour accuracy and image quality Use the following recommendations to keep your cartridges in optimal working condition Keep the printer service stations clean so that the heads stay clean Use a loupe to evaluate the registration of test patterns to achieve the best possible accur...

Page 15: ...User Manual Chapter 2 Getting started This section explains the initial setup procedure of the Océ CS 5090 operate the printer load media use the carriage fill ink reservoirs install prime and calibrate ink cartridges ...

Page 16: ... you switch on the printer carriage moves to the left and checks if there is media loaded If it is the case media size is automatically determined Note In Roll Sheet mode the leading edge of the media is detected Locate the control panel You can locate the control panel on the right hand side of the printer It includes seven buttons and a display indicating modes and settings as illustrated below ...

Page 17: ...uttons to display the selections 3 When the selection you want displays press the button for that option and press OK 4 Depending on the type of menu you can return to the previous menu level by pressing the OK or Exit button 5 Press Exit consecutively to return to the main menu 6 Press the Cancel button to restore the previous setting and exit the menu Set the language The Océ CS 5090 can display...

Page 18: ...ave someone help you to load it Before printing check that you have a take up roll core available that is the same width as the media roll you are loading Attention If your roll media has wrinkled or damaged edges cut off the damaged part of the roll prior to loading to prevent the media from jamming in the printer Load only media with a perfectly horizontal edge into the printer Take care that yo...

Page 19: ...es unattended print jobs by automatically winding printed media onto a core In this mode the automatic c utter is disabled When using this option be sure that the media sensor on the printer s right leg is not blocked To install the take up roll 1 Install an empty core onto the take up guides Be sure that the core width matches the width of the media you are using 2 Slide the roll guide onto the m...

Page 20: ...he take up roll at the left right and center of the core 6 As printing progresses the media loops down to the front of the take up core until the sensor detects it on the printer stand leg The take up rolls then activate to roll the media Note Be sure not to block the sensor 5 Sensors on the printer stand To set the take up mode 1 Press Setup Paper Option then Supply Type Take up 2 Press OK This e...

Page 21: ...use the takeup roll as a feed roll set the printer to ROLL2 by pressing Setup Menu Paper Options Menu Supply Type Roll2 Follow the loading instructions in the previous section using the bottom roll 6 Use the second feed roll Caution When using the ROLL2 option the media has a tendency to curl inward under the bottom roller This could block the media sensor and prevent the reed roller from feeding ...

Page 22: ...Supply Type Sheet 3 Press OK 4 Load the sheet from the back of the printer aligning it with the alignment mark on the platen 5 Make sure that the media is flat and under the rollers The printer automatically senses the media s presence and forwards it until it reaches the start position on the platen ...

Page 23: ... adjust or clean the ink cartridges or the service station Move the carriage 1 On the Control Panel select Utility menu then Access menu 2 Three options are available Access Left the carriage is then moved completely to the left side of the printer Now the left cartridges 4 3 2 1 or when using diluted inks Light Magenta Light Cyan Medium Magenta Medium Cyan can be accessed Access Right the carriag...

Page 24: ...ors To install the cutter 1 Press Utility Menu Access Menu Access Right to move the carriage out from the service station 2 Press down the lever of the old cutter to remove it from the carriage d 7 Installing the cutter 3 Push the new cutter into the slot until it clicks into place 4 Press Utility Menu Access Menu Access Home to move the carriage back into the service station This ensures that the...

Page 25: ...te When running at carriage speeds faster than the default the ink levels in the reservoirs should be no more than 375 ml maximum 8 Filling the ink reservoirs Note To place the ink reservoirs in the right order see the sticker on the carriage Observe the ink order from left to right as follows 4 Yellow or Light Magenta 3 Magenta or Light Cyan 2 Cyan or Medium Magenta 1 Black or Medium Cyan Yellow ...

Page 26: ...cess ink on the reservoir cap 6 Replace the cap on the reservoir 7 Repeat for the remaining reservoirs Attention A complete second set of connections is provided with colour coded quick connect fittings for changing to another type of ink Be sure that each reservoir is connected to the same colour fitting Install ink cartridges The process of installing new ink cartridges involves the following ph...

Page 27: ...rs Diluted inks CMYK When using the 2 x 4 Cartridge Set mode the left cartridge set has these colours 4 yellow 3 magenta 2 cyan and 1 black The following illustration will help you identify each one of the stalls or slots on the carriage where the cartridges are installed 9 Cartridge sets 1x4 2x4 For a 2x4 cartridge configuration all eight cartridge stalls will be utilized with cartridge tubing ne...

Page 28: ...e sets 1x8 Inspect cartridges Note Visually inspect each cartridge before installing Make sure the blue tape is intact on the jet area C of the cartridge Do not remove the tape at this time The tape will be removed later Inspect the cartridge recognition chip B on the cartridge Make sure it is secure and in approximately the location shown on the following figure If any cartridge is damaged contac...

Page 29: ... the ink delivery lines are not twisted To place a cartridge 1 With the printer powered on press Utility Access menu Access Left to place one of the cartridges 4 3 2 1 or Access Right to place one of the cartridges C M Y K to move the carriage into position for cartridge installation or replacement 2 The cartridges are prefilled and preprimed Remove the cartridge from the sealed bag and remove the...

Page 30: ...is procedure once the first time after you set up the printer It is not necessary when refilling the reservoirs or replacing ink cartridges 12 Océ CS 5090 Prime tool Your printer is equipped with shutoff valves for the ink delivery lines on the carriage When the valve is pushed to the upright position the ink delivery lines are closed at the carriage This maintains negative pressure while installi...

Page 31: ...nes by pushing the valve up on the carriage 4 Insert the needle assembly connector into the fitting on the carriage On the left set of cartridges there are two connectors for each cartridge one blue and one gray Be sure the needle assembly is plugged into the same colour connector as in the ink reservoir 5 Obtain the Océ CS 5090 Prime tool 6 Open the ink delivery lines by pushing the valve down 7 ...

Page 32: ...curely 15 Removing the cartridge needle 10 Tighten the fitting about 1 4 turn to prevent air leaks 11 Push the valve down to open the delivery lines Note The ink in the tubing line will travel back up into the lines and not be visible in the tubing line assembly This is normal and expected When printing the cartridges will draw back the ink through the lines in the cartridges 12 Remove the cartrid...

Page 33: ...ng the blue tape from the cartridge jet plate 13 Attach the Prime tool to the cartridge jet plate and prime cartridge with pulses by pressing the activation button repeatedly Note A helpful method is to break the seal with the jet plate after each pulse to improve the priming success rate 17 Attaching the Prime tool to the cartridge jet plate 2301 Click for Video ...

Page 34: ...late 15 Insert the cartridge into the carriage making sure it snaps into place properly 19 Inserting the cartridge into the carriage 16 Repeat for each cartridge 17 When all cartridges are ready press Utility menu Access menu Access Home to return the carriage to the service station Click for Video ...

Page 35: ...t the same time only supported by firmware version 1 13 or above To print the test colours one by one 1 Press Stall select to select the appropriate colour to test using the Next or Prev option buttons 2 Press Density select to set the colour test percentage to 100 3 Press Colour test print Several print passes will initiate in the chosen colour disregard the quality of the colour patterns 4 Ensur...

Page 36: ...r contain gaps 20 The upper test pattern of a prime test 2x4 4 3 4 5 3 3 4 5 2 5 1 5 Y 3 4 5 M 3 4 5 C 3 4 1x4 Right Y 3 4 6 8 10 M 3 4 6 8 10 C 3 4 6 8 1 1X4 Left 4 3 4 6 8 10 3 3 4 6 8 10 2 6 1 COMPENSATION AVAILABLE IN THE ABOVE A solid bar indicates an electrically defective jet Jet Compensation will automatically compensate for that jet The header lets you know the number of passes for which ...

Page 37: ...ir step pattern which you clear manually The print modes for which compensation is available are shown above the test pattern In the above example the prime test shows that there are three electrically defective jets and one clogged jet The header indicates that you can compensate for the electrically defective jets in the 4 pass mode But you must clear the clogged jet manually See Clear clogged j...

Page 38: ...mes You must clear this error before the printer can proceed with the print job To clear cartridge recognition error 1 Press Access menu Access Right or Access Left to move the carriage to the correct position for replacement of the ink cartridges 2 Check that there are four installed Océ cartridges 3 Replace any invalid cartridge 4 Press OK Note This error can also occur with incorrectly installe...

Page 39: ...edia that you want to use Check that the length is at least 36 91 cm inches long 2 Press Utility Calibration Paper Axis Test The printer prints two marks 3 Remove the media from the printer and measure the distance between the witness marks The distance between the marks should be exactly 838 2 mm 33 00 4 If the distance between the marks is different from that shown on the display press Paper Axi...

Page 40: ...Colour Db menu Colour Db test The following pattern prints out 22 Colour deadband test pattern 3 For each colour examine the vertical lines and select the set of straightest lines Note the compensation number at the bottom of the set of lines you have selected 4 Compare with the existing compensation values printed in the lower right corner of the test pattern If any of these differ from the value...

Page 41: ...atterns as follows Current Heads Y M C 1 2 3 4 shows yellow magenta cyan 1 2 3 4 which represent the horizontal and vertical alignment between the cartridges 23 Current Heads Y M C When the coloured lines up horizontally and vertically with the black alignment marks no adjustment is required Colour Vertical Head To Head Calibration checks for vertical alignment 24 Colour Vertical Head to Head Cali...

Page 42: ...elow each set of lines represent the different horizontal and vertical alignment values To adjust colour calibration values 1 Examine the patterns to determine which value shows the best horizontal and vertical alignment between cartridges These are the values you will set in the printer menu 2 Press Vertical Cyan 3 Enter the value which represents the best alignment for cyan vertical 4 Press OK 5...

Page 43: ...printing or cancel a print To pause the printer while printing 1 Press Pause 2 Press it again to resume printing Note Banding might occur To cancel a print Cancel the print job from the computer using the appropriate command for your software application To clear the buffer after canceling a print Press Reset ...

Page 44: ...44 Océ CS 5090 User Manual ...

Page 45: ...45 Océ CS 5090 User Manual Chapter 3 Control panel Menu functions Default printer settings Save user options ...

Page 46: ... Provides access to options for loading media margins media se lection and other media features Hpgl 2 Menu Provides access to options for setting HP GL 2 features User Setup Menu Provides access to options for defining and saving user settings Ink Option Menu Provides access to options for setting ink preheat dryer on off and dry time Exit Returns to the main menu Utility Menu Prime Prints the pr...

Page 47: ...RIDGE SET COLOR MODE AUTO LOAD DELAY AUTO CUT MENU SAVE MEDIA MARGINS MEDIA STANDARD SUPPLY TYPE LANGUAGE INIT SETTINGS PRINT SETTINGS UNITS SELECT SAVE USER SELECT USER LCD CONTRAST EXIT INK PREHEAT MENU AUTO WIPE DRYER EXIT INK REDUCTION HP GL 2 ROTATION NESTING MENU REPRINTS CONTROL PALETTE SELECT INK LIMIT COLOR DB MENU PAPER AXIS TEST USE PAPER CALIB OPEN JET MENU PAPER AXIS EXIT CALIBRATION ...

Page 48: ...u Init Settings buttons All saved user settings return to default settings User Settings Default Other options COLOUR MODE Colour Mono Gray CARTRIDGE SET 2x4 1x4 Right 1x4 Left 1x8 QUALITY MODE Photo Production En hanced User DOTS PER INCH 600 300 PRINT PASSES 8 1x8 4 1x4 3 2x4 1 2 3 4 5 6 8 10 1x8 1 2 3 4 6 8 10 1x4 1 2 3 4 5 2x4 CARRIAGE SPEED 10 1 10 PRINT DIRECTION Bi Uni AUTO LOAD DELAY 6 1 1...

Page 49: ...orean DRYER OFF Auto On Fans only AUTO WIPE OFF ON System settings Default Other options SUPPLY TYPE Take up Sheet Roll Roll 2 LCD CONTRAST 4 1 8 END OF MEDIA Feeder Stop Normal MEDIA COUNTER 0 1 500 FT Calibration settings Default Other options DEADBAND KCMY1234 44 0 196 SLOW DEADBAND 0 2 2 VERTICAL 4321YMC 0 9 9 HORIZONTAL 4321YMC 0 9 9 PAPER AXIS 33 00 32 34 User Settings Default Other options ...

Page 50: ...age to the printer You can save settings for the following options Cut On or Off Media Standard Auto load delay Baud Rate Auto Wipe On or Off Monochrome or Colour Drying Time Quality Mode Print Mode Margins Parity Dryer On Off Auto Fans only To save user defined settings 1 Press Setup User Setup Save User 2 Scroll to the number under which you want to save the user settings 3 Press OK To use a pre...

Page 51: ...ontrast option lets you adjust the brightness of the control panel with default setting 9 The contrast values range from 1 16 with 16 as the least contrast To set LCD contrast 1 Press Setup User Setup LCD Contrast 2 Choose the contrast value 3 Press OK ...

Page 52: ...ation 1 Select Utility Print Settings or Utility Display Settings 2 Press the button for the item for which you want information 3 Press OK Get cartridge information The Service menu gives you information about the state of the current cartridges such as details about the type and ink colour in each stall and the extent of cartridge wear with changes displayed in millimeters by 2 ml increments At ...

Page 53: ...er 4 E Connect The E connect print server included on the CS5090 offers a quicker and simpler connection of your printer to your computer This chapter is aimed at explaining how to connect and configure your printer for the E connect ...

Page 54: ...quisites To connect your printer you need a PC running Windows NT with 1 or 2 100Base T NIC installed a Windows NT Operating System CD Rom an Océ CS 5090 printer including the E connect a parallel printer cable a CAT5 crossover cable ...

Page 55: ... one end of the cable to the RJ 45 socket of the E connect 2 Connect the other end of the cable to your PC s second network card NIC 26 Connect the CS 5090 to your computer via a crossover cable 3 Check the green and yellow lights A illuminate 4 Activate an E connect test by pressing the test key B with a pen tip or other small blunt tool and holding it no more than 3 seconds Caution If you press ...

Page 56: ...56 Océ CS 5090 User Manual 5 If the network is working properly the printer prints a circular pattern ...

Page 57: ...193 Note If you need to change the TCP IP address please contact your system administrator or your local Océ service organization 8 Set the Subnet mask to 255 255 255 0 27 Configure IP address 9 Click OK and again OK Note When the configuration is complete you may be prompted to insert your Windows Operation System CD Rom If so follow the instructions At the end reboot the computer as requested Co...

Page 58: ...58 Océ CS 5090 User Manual ...

Page 59: ...section explains the printing parameters generally used with vector based files such as palette selection printer control rotation reprints nesting and ink limit Note HP GL 2 and HP RTL are trademarks of the Hewlett Packard Co AutoCAD is a trademark of Autodesk Inc ...

Page 60: ...you can either control certain options from your software application or assign the control to the printer settings The following section explains the HP GL 2 print settings on the Océ CS 5090 Access the HP GL 2 menu options The following menu options are available from the HP GL 2 menu Palette select Control Rotation Nesting menu Reprints Ink limit To access the HP GL 2 menu From the main menu pr...

Page 61: ...ette allows 256 colours with 8 predefined colours as shown below To choose a palette 1 From the main menu press Setup menu HP GL 2 menu Palette select 2 Choose either HP GL 2 or AutoCAD 3 Press OK Pen number HP GL 2 AutoCAD 0 White White 1 Black Red 2 Red Yellow 3 Green Green 4 Yellow Cyan 5 Blue Blue 6 Magenta Magenta 7 Cyan Black ...

Page 62: ...tput only one print On the control panel you can use the HP GL 2 Reprints menu to specify additional copies Enable Auto Cutter EC when you set control to the printer the printer will ignore EC commands in the print file and does not cut automatically after each print On the control panel you can enable automatic cutting or initiate a command for a single cut Note Do not override software control w...

Page 63: ...s the file will not rotate When you set the rotation value to Auto the algorithm automatically rotates the print if this will save media whether or not you have enabled Nesting When you set the rotation value to 0 the print does not rotate Control does not override the RO command in the print file To rotate a print 1 From the main menu press Setup menu HP GL 2 menu Rotation 2 Choose the rotation a...

Page 64: ... 12 5 25 37 5 or 50 3 Press OK Nesting The Nesting function can save media by printing multiple prints across the horizontal width of the media It also reduces the time required to print multiple prints When you enable this function the printer accumulates HP GL 2 files in a nest Printing begins when one of the following occurs The nest is full when no other image can fit across the media The Nest...

Page 65: ... OK To set the nesting wait time 1 From the main menu press Setup menu HP GL 2 menu Nesting 2 Select the Nest Time menu 3 Choose the nest time 30 seconds 1 minute 2 minutes 4 Press OK Apply the ink limit The printer can limit the amount of ink laid down when printing polygon fills and wide vectors This prevents bleeding when you print on inexpensive inkjet media The default setting is on When you ...

Page 66: ... test file to assist in diagnosing potential problems The printed colours in this test file are the same RGB values defined in AutoCAD Turn off the ink limit setting to get AutoCAD colours on high quality media To print the test file From the main menu press Utility menu Service menu Test print ...

Page 67: ...67 Océ CS 5090 User Manual Chapter 6 Handling ink and media ...

Page 68: ...ystem To choose supply type 1 Press Setup Menu Paper Option Menu Supply Type 2 Choose the supply type 3 Press OK Media standard When you print an image you determine its size from the software application Check that you have loaded the media that is wide enough to accommodate the image size because the printer automatically defines the print area based on the width of the loaded media If length is...

Page 69: ...23 6 x 37 6 30 6 x 43 6 E 34 0 x 44 0 35 0 x 45 0 36 0 x 45 0 40 0 x 50 0 48 0 x 65 0 50 0 x 65 0 54 0 x 65 0 60 0 x 65 0 32 8 x 42 8 33 8 x 43 0 34 8 x 43 0 38 8 x 48 0 46 8 x 63 0 48 8 x 63 0 52 8 x 62 4 58 8 x 62 4 33 6 x 43 6 33 6 x 44 6 34 6 x 44 6 38 6 x 49 6 46 6 x 64 6 48 6 x 64 6 53 6 x 62 8 59 6 x 62 8 U S Architectural A 9 0 x 12 0 7 8 x 10 8 8 6 x 11 6 B 12 0 x 18 0 10 8 x 16 8 11 6 x ...

Page 70: ... mm 307 x 430 mm 327 x 450 mm A2 460 x 634 mm 610 x 860 mm 430 x 604 mm 580 x 795 mm 450 x 624 mm 600 x 805 mm A1 634 x 881 mm 860 x 1220 mm 604 x 851 mm 830 x 1155 mm 624 x 871 mm 850 x 1165 mm A0 881 x 1229 mm 1000 x 1414 mm 1189 x 1682 mm 851 x 1199 mm 970 x 1349 mm 1158 x 1617 mm 871 x 1219 mm 990 x 1359 mm 1179 x 1627 mm ISO B B3 250 x 353 mm 220 x 288 mm 240 x 298 mm B3 353 x 500 mm 323 x 47...

Page 71: ...1 6 x 32 4 22 6 x 33 6 23 6 x 27 6 24 6 x 36 6 31 6 x 42 6 E 34 0 x 44 0 35 0 x 45 0 36 0 x 45 0 40 0 x 50 0 48 0 x 65 0 50 0 x 65 0 32 8 x 42 0 33 8 x 43 0 34 8 x 43 0 38 8 x 48 0 46 8 x 63 0 48 8 x 63 0 33 6 x 42 4 34 6 x 43 6 35 6 x 43 6 49 6 x 48 6 47 6 x 63 6 49 6 x 63 6 U S Architectural A 9 x 12 0 7 8 x 10 0 8 6 x 10 4 B 12 0 x 18 0 10 8 x 16 0 11 6 x 16 4 C 18 0 x 24 0 16 8 x 22 0 17 5 x 2...

Page 72: ...139 mm 831 x 1149 mm METRIC DIN A4 250 x 337 mm 220 x 287 mm 240 x 297 mm A3 337 x 460 mm 307 x 410 mm 327 x 420 mm A2 460 x 634 mm 430 x 580 mm 450 x 694 mm A1 634 x 881 mm 604 x 831 mm 624 x 841 mm A0 881 x 1229 mm 851 x 1179 mm 871 x 1189 mm ISO B B3 353 x 500 mm 323 x 450 mm 343 x 460 mm B2 500 x 707 mm 470 x 657 mm 490 x 667 mm B1 707 x 1000 mm 677 x 950 mm 697 x 960 mm Paper size Normal Prin...

Page 73: ...he print area and decreases the margins When using this setting check that you align the media accurately using the guide on the right of the platen so that the ink doesn t exceed the edge of the media The following tables give the margin sizes for cut sheet and roll feed media Cut sheet media On three sides Fourth bottom side Normal 15 mm 0 6 35 mm 1 4 Expanded 5 mm 0 2 35 mm 1 4 ...

Page 74: ... margins and expanded margins To set margins 1 Press Setup Paper Option Margins 2 Choose Normal or Expanded 3 Press OK Rollfeed media All sides Normal 15 mm 0 6 Expanded 5 mm 0 2 I M A G E I M A G E 0 59 15mm 0 59 15mm 0 59 15mm 0 59 15mm I M A G E 0 197 5mm 0 197 5mm 0 197 5mm 0 197 5mm I M A G E ...

Page 75: ...elay 2 Choose the delay time 3 Press OK Note Only stored in memory in combination with a user defined setting Select auto cut With the Auto cut option activated by default the printer automatically cuts the media when printing completes To ensure that the image is dry before cutting turn on the dryer and or specify a dry time You can also select to cut the media manually from the printer control p...

Page 76: ...age and begins printing the next image in the buffer Auto cut delay is ignored if Auto cut is set to Off To set Auto cut delay 1 From the Setup menu select Paper Option menu Auto cut menu 2 Press Auto cut delay 3 Choose a time using the Next Prev option buttons 4 Press OK Delay status Delay status allows users to view the time remaining before Auto cut and to cancel the remaining delay time if nee...

Page 77: ...e image When not activated the printer advances the full print area of the loaded media For example if a 36 inch roll is loaded the printer advances the entire print area for a standard 36 x 48 sheet even if the printed image is only 30 inches long To turn off Save Media 1 Press Setup Paper Option Save Media 2 Choose Off 3 Press OK ...

Page 78: ...of media and printing progresses This damages the print job because the printer continues to lay down ink on the same portion of media The End of media Feeder stop option can limit the damage in these cases When the printer detects an abnormally long absence of the media loop between the feeder roll and the platen it automatically enters the pause mode as if you had manually pressed Pause on the c...

Page 79: ...each print To set the Feeder stop 1 Press Feed Media End of Media 2 Choose Feeder Stop 3 Press OK Use the media counter The media counter gives you a means of estimating the length of media left on a roll When you install a new roll or used roll of media with a known length you enter the length in the media counter on the control panel As the printer uses up the media this value decreases and disp...

Page 80: ...ss Reset counter 3 Press OK When you use this setting keep in mind the following principles Reset the media counter to 0 to avoid confusion when not in use The media counter does not decrease below 0 This setting is a machine setting and therefore activates each time you switch on the printer until you manually turn it off from the control panel menu You cannot store this setting as a user setting...

Page 81: ... of inks other than those supplied by Océ may cause damage to your printer To fill ink reservoirs 1 Access the reservoirs on the left side of the printer 2 Remove the cap from the reservoir you want to fill 3 Check that the ink colour and type in the bottle and the one in the ink reservoir match 4 Pour the ink into the reservoir to approximately 1 2 inch from the top Do not overfill 5 Replace the ...

Page 82: ...wing only cold air It is advised to select this mode when using specific media that do not support heating Blowing cold air prevents the media from curling and deforming Note For more details about the media please refer to the Media Product Information Sheets on www oce com Caution Never connect the dryer data cable when the dryer power cable is connected Always unplug the dryer power cable befor...

Page 83: ...nge the reservoirs and the cartridges to match the new ink type If you are printing with only two different types of inks using two sets of ink lines you can use the colour coded quick connect fittings to change ink types However if you use only one set of ink lines for different ink types you must purge and rinse the ink delivery lines with distilled water Attention For best results when changing...

Page 84: ...idges 1234 select Access Left 2 Disconnect the cartridge tube from the carriage by lifting up on the valve cover and removing the septum fitting from the valve connection Leave the valve cover in the up position to 3 Remove the cartridge from the carriage by gently pulling the top edge toward you then lifting it out of the carriage Do not remove the cartridge tube from the cartridge Leaving the tu...

Page 85: ...the quick connect fitting for each reservoir noting the colour of the fitting to which it was connected 4 Slide each reservoir forward to remove it from the printer 5 Store the reservoirs away from direct sunlight in an environment similar to that of the printer 6 Replace with new reservoirs 7 Fill the reservoirs with the appropriate ink and attach to the other set of quick connect fittings not us...

Page 86: ...l carriage movement 1 With printer power on press Utility Menu Access Menu Access Left or Access Right to move the carriage to the position which allows replacement of the ink cartridges use Access Left if you are working on the left bank of cartridges or Access Right for the right bank of cartridges 2 Cartridges are prefilled and preprimed Remove the cartridge from the sealed bag and remove the s...

Page 87: ...of the syringe is 40 mm Note This 40 mm length guarantees the correct amount of ink when you insert the hose completely into the cartridge If you do not know the amount of ink in the cartridge proceed as follows 1 Draw excess ink from the cartridge 2 Refill the cartridge To fill an empty cartridge 1 Fill the syringe with 20 ml of ink 2 Attach the hose to the syringe 3 Insert the hose into the cart...

Page 88: ... ink 2 Attach the hose to the syringe 3 Insert the hose into the cartridge 4 Empty the syringe contents into the cartridge 5 Draw any excess ink from cartridge The level of remaining ink is now exactly 20 ml 6 Remove syringe 32 Refilling cartridge to correct ink level 20mL 40mm Ink ...

Page 89: ...procedure for all the lines Select ink preheat Cartridge preheat settings are optimized for media being printed in a standard office environment If you are experiencing banding poor fills or over dot gain and you have tried all other means to correct these conditions you may want to experiment with the ink preheat settings These will vary depending on the ambient temperature where the printer is l...

Page 90: ...et the ink preheat value for cartridge 4 of the left cartridge set 1 Press Setup Menu Ink Option Menu Ink Preheat Menu Left 4 Preheat 2 Choose a preheat value 3 Press OK The following example sets the preheat value for cartridge Y of the Right cartridge set To set the ink preheat value for cartridge Y of the right cartridge set 1 Press Setup Menu Ink Option Menu Ink Preheat Menu Right Y Preheat 2 ...

Page 91: ... 5090 User Manual Chapter 7 Quality This chapter is aimed at describing the different quality and print modes available on the CS5090 Quality mode Colour mode DPI mode Print passes Carriage speed Print direction ...

Page 92: ...Each quality mode directly affects the printing speed and quality of the image you print so you should understand the differences Each of the quality modes attempts to strike a balance between speed and quality The default quality mode Photo provides quality images at a reasonable printing speed for most users Whenever you choose a print mode other than Photo you will choose to emphasize either sp...

Page 93: ...re selecting a quality mode Quality Modes for 1x4 Right and 1x4 Left Cartridge Sets Quality Modes for 2x4 Cartridge Sets Quality Modes for 1x8 Cartridge Sets Quality mode Colour Mode Dots per Inch Print Passes Carriage Speed Print Direction Production Colour 600 2 10 Bi Photo Colour 600 4 10 Bi Enhanced Colour 600 6 10 Bi User User Defined Quality mode Colour Mode Dots per Inch Print Passes Carria...

Page 94: ...This setting is useful for fast better than average quality printing on paper media for e g CAD GIS Photo For high quality continuous tone images where quality is more important than printing speed Default Enhanced This is the best pre defined quality mode User defined Allows you to set each one of the print mode options individually to meet your unique requirements To choose print quality 1 Press...

Page 95: ...settings are the same The printer always prints at 600 dpi even if the print mode menu setting displays 300 dpi This setting refers to the resolution at which your image was created and not the actual resolution at which it prints Note OGSL automatically corrects for images with different input resolutions To choose resolution 1 Press Setup menu Print mode menu Dots per inch 2 Select 300 or 600 re...

Page 96: ... To change the number of passes 1 Choose Setup Menu Print Mode Menu Print Passes 2 Choose Single Two Three Four Six Eight or Ten for 1x4 cartridge sets or Single Two Three Four or Five for 2x4 or Single Two Three Four Five Six Eight or Ten for 1x8 cartridge set 3 Press OK Note More print passes equals higher print quality whereas less print passes means higher speed Attention Single pass is not re...

Page 97: ... time if printer speed is more important To change the print direction 1 Press Setup Print Mode Print Direction 2 Choose Unidirectional or Bidirectional 3 Press OK When printing in bidirectional mode the velocity of the carriage can cause certain dots to miss the target area on the media To alleviate this problem use the colour deadband compensation feature to fine tune dot placement The colour de...

Page 98: ...98 Océ CS 5090 User Manual ...

Page 99: ...99 Océ CS 5090 User Manual Chapter 8 Firmware downloads This chapter describes the procedure to follow to upgrade the firmware version included in your printer ...

Page 100: ...s firmware that can be upgraded to a newer version You may need to upgrade your firmware version for different reasons support of new ink engine improvements new features For this reason Océ gives all owners of an Océ 5090 system access to new firmware versions via the WWW ...

Page 101: ... In the Service menu press About This About screen provides information about the firmware version All you need to do is to compare your version with the latest versions available on the Océ Downloads page of Océ Web site V e rs 0 9 1 Date 9 29 2000 Time 11 34 BROM 1 6 0 Date 9 6 2000 Time 13 25 RAM 64 Mbytes Sice 42 MB 87 27 0 87FF 1c43 0005 DEC8 5 ECP EXIT ...

Page 102: ...l pdf whatsnew pdf yyyyxxx rom The yyyyxxx rom file is specific to the printer Note where xxx indicates the release number To install the firmware 1 If the printer is connected through an ethernet print server first remove the print server 2 Connect the parallel cable between the parallel port of the printer and the parallel port of the Océ Server PC 3 Turn the printer ON and wait until the printe...

Page 103: ...eeps or no beep at all the installation did not succeed If so check the parallel port connections and repeat steps 4 to 8 After the single beep the printer automatically re initializes Note The printer can be manually re initialized by selecting Setup menu User Setup menu and Init Settings 8 Once the printer is re initialized check the revised version of the firmware see Check the firmware version...

Page 104: ...104 Océ CS 5090 User Manual ...

Page 105: ...105 Océ CS 5090 User Manual Chapter 9 Maintenance and cleaning The chapter describes the periodic maintenance tasks to carry out in order to maintain consistent quality printing ...

Page 106: ...nt shaft Clean with a clean cloth and rubbing alcohol Interval Component Cleaning Agent Immediately External surfaces Distilled water Bi weekly Service station seals and wipers Cartridge jet area Trailing cable Distilled water Océ Cleaner A or Dis tilled water Weekly Slide shaft Encoder strip top and bottom Isopropyl alcohol Isopropyl alcohol Cartridge dimples flex driver ca bles Carriage bushings...

Page 107: ...u Access Menu then Access Left or Access Right to move the carriage away from the service station 2 Lift the appropriate valve cover on the carriage cover assembly and disconnect the septum fitting 3 Remove the ink cartridge from the printer by gently pulling the top of the cartridge toward you then lifting it up out of the carriage 4 Press lightly against the jets with a water moistened lint free...

Page 108: ... You may also want to run a colour test Clean the service station Ink and dust can accumulate in the service station causing poor print quality Depending on how frequently you print you may want to clean the service station daily using the following procedure We recommend that you replace the service station about every six months or 2000 plot hours To clean and inspect the service station 1 Selec...

Page 109: ...figure below and replace the wipers if necessary The wiper on the left is in good condition the other two require that they be replaced 35 Comparing the wipers 6 Dry the service station and replace it putting the left side in first Make sure the release tab relatches 7 Press Access Home to return the carriage to the service station Wiper Seal Tab Good Replace Service Station ...

Page 110: ...o clean the pinch rollers and the lower drive rollers 1 Lift the cover of the printer 2 Remove any media if loaded 3 Take a lint free cloth moistened with Isopropyl Alcohol and press it against the pinch roller and the lower drive roller simultaneously 4 To clean the pinch and drive rollers press Feed Media then Forward to rotate the rollers Do not allow the cloth to get caught on the rollers and ...

Page 111: ...oved Clean the slide shaft The slide shaft requires cleaning to achieve the highest quality output If the slide shaft is not kept clean image quality will deteriorate and will eventually cause a carriage axis failure to occur To clean the slide shaft 1 Lift the cover of the printer 2 With a lint free cloth moistened with isopropyl alcohol gently clean the entire slide shaft both the top and bottom...

Page 112: ...tire width of the printable area Use the image to the right to help locate it 3 With a cotton swab moistened in isopropyl alcohol gently clean the top and bottom of the encoder strip Be sure to clean the entire length of the encoder strip 38 Encoder strip Attention Use extreme care not to bend or damage the encoder strip in any way Any damage to the encoder strip can cause the printer not to opera...

Page 113: ... towel with water or soapy water for very dirty cables and wipe the entire surface of the white trailing cables 4 Close the cover 5 Turn the printer on Caution Do not pull too hard on the cables or damage may occur Clean flex cables The electrical contact areas on both the flex cables part of the carriage assembly and the cartridges require cleaning This is necessary to ensure proper operation of ...

Page 114: ...that excessive buildup does not develop To clean flex driver cables 1 Remove power from the printer 2 Lift the cover of the printer 3 Dampen a lint free towel with isopropyl alcohol and wipe the entire surface area of each cable 4 Close the cover of the printer and turn the printer on Caution Ensure no fibres remain on the cables Clean carriage bushings To clean carriage bushings 1 Remove power fr...

Page 115: ...ge heads to actually hit the media leaving head strike markings on your image Image quality can also deteriorate if the actual distance between the cartridge head and the media is less then the calculated value used in the ink printing algorithm To clean platen vacuum holes 1 Lift the cover of the printer 2 With a lint free cloth moistened with Isopropyl Alcohol gently clean the entire platen surf...

Page 116: ...ation of the battery pack 3 Remove old batteries and replace with new batteries 4 Reinstall the battery access cover To clean the Océ Prime tool 1 Clean the Océ Prime tool part that touches the cartridge with distilled water and a lint free cloth to remove ink 2 Thoroughly wash the ink bottle and allow to air dry Transport the printer Before removing your printer from service do the following prep...

Page 117: ...117 Océ CS 5090 User Manual Chapter 10 Error handling and troubleshooting This section is a guide for you to identify and solve problems that can arise in the course of printing ...

Page 118: ...s One or more cartridges not installed Unrecognized cartridge If you use any other cartridges than Océ cartridges the message unrecognised cartridge appears Also incorrectly installed cartridges lead to the same error message due to poor electrical connections between the cartridge and the carriage unit To clear the error 1 Press Access menu Access Left to move the carriage to the position for rep...

Page 119: ...at optimal quality This prime test gives detailed information about the state of the cartridges and suggest the appropriate print mode to use when you must compensate for electronically damaged jets without losing quality during multi pass printing However when the jets become clogged due to prolonged exposure to air or disuse you must clean them manually or compensate for them Océ recommends that...

Page 120: ... IN THE ABOVE A solid bar indicates an electrically defective jet Jet Compensation will automatically compensate for that jet The header lets you know the number of passes for which compensation is available 4 Y 3 M 2 C 1 K A missing line or gap misdirected line or a light printing line indicates a clogged jet 1111111111111111111111111111111111111111111111111111111111111111111111111 55555555554444...

Page 121: ...efective jets To compensate for electrically defective jets 1 Examine the printed test pattern Each solid bar represents an electrically defective jet The header indicates the print mode that can best compensate for the defective jets in each cartridge The same print mode must be available for all four print cartridges in order to provide full compensation 2 Press Setup Menu Print Mode Menu Print ...

Page 122: ...idge jet plate by blotting the jet plate with a distilled water isopropyl saturated lint free towel Note For severely clogged cartridges completely clean the jet plate thoroughly by immersing cartridge jet plate into ultrasonic cleaner for 30 40 seconds As a final attempt try immersing the jet plate into boiling water for 10 15 seconds 5 After cleaning reinstall the cartridge 6 Select Utility Menu...

Page 123: ...ers by cartridge colour to initiate compensation for the clogged jets The jet compensation data is stored on the cartridge chip To print the manual jet compensation list 1 From the main menu select Utility Menu Calibration Menu 2 Select Open Jet Menu Print Jet list In the example below the jet status list shows the current jet compensation by number for each cartridge Manual jet compensation list ...

Page 124: ... until the panel displays the number of the jet 6 Press Toggle Jet to switch the jet to OFF 7 Repeat for any other jet for which you must compensate 8 Press OK to validate the settings Note Once you have manually compensated for jets in any cartridge remember to clear the compensation list when you install a new cartridge by pressing Clear List Menu Left Right Print Jet List Exit Edit List 4 Edit ...

Page 125: ... check that all jets fire see Check the quality of ink cartridges on page 119 3 Perform a colour calibration see Run a colour test on page 35 If your printer fails during any of the above steps call the Océ helpdesk Otherwise continue with the following steps 4 Send a test print directly to the printer through the parallel port For example on a PC type copy b filename rtl lpt1 5 If your computer r...

Page 126: ...inter and plugged into a working electrical outlet Check that the power switch is on Display does not light up Check that the power cord is plugged in and the power switch is on Push any control panel button The display should light up File will not print Check the electrical connections Takeup roll does not turn Check that the paper feed option is set to Takeup Takeup roll does not stop turning C...

Page 127: ...to disengage the cutter 6 If the cutter is worn replace it The cutter wear depends on the frequency of use and the type of media cut Carriage jams Check for paper jams or blockage Carriage axis failure This may be caused by using matte paper which may curl and cause carriage axis failure Be sure to use inkjet quality media An obstruction in the path of the carriage assembly hindering the carriage ...

Page 128: ...vement Attention Make sure power is off before performing this step 3 Clean the top and bottom of the encoder strip using a cotton swab and distilled water Let it dry completely for approximately 30 minutes before trying to operate the printer 4 Remove the cutter from the left side of the carriage and check it for visible damage Make sure cutter version A is installed see the figure below 45 Cutte...

Page 129: ...ery system for leaks in the lines at the tubing connection and at the quick connect coupling to the reservoir If leaks cannot be stopped call Technical Support Ink cartridges do not fire properly Clean cartridges and the service station periodically to maintain good print quality see Clean the ink cartridge jet plate on page 107 Cartridges wear out after extended use Replace the cartridge Store ca...

Page 130: ... bulb on the cartridge nozzle plate Check to see whether spray from printing has contaminated the flex contact Remove the cartridge and wipe the carrier flex and cartridge flex with a cotton swab dipped in alcohol Run prime If sections of the print are missing replace the cartridge Ink spills on the flex cable Clean the flex cable gently with a cotton swab moistened with water Do not use acetone o...

Page 131: ...rom the cartridge printhead Check that the software OGSL is working properly Check for network problems White lines or large gaps on print or portions of characters missing Prime clean calibrate or replace cartridges Check if the ink reservoir is empty Refill if necessary Make sure the media feeds freely Overall print quality is poor Prime clean calibrate or replace cartridges Make sure the printe...

Page 132: ...dd 5 ml of ink and reinstall the cartridge Colours print as monochrome Check that you have set the Colour Mono mode to Colour To change a specific drawing from monochrome to colour or vice versa you must switch the Colour Mono setting and re send the file Ink smears after removing the print Check that the ink is dry before removing the print If you are printing area fills set the Dry Time option T...

Page 133: ...ated the image in the software to save to save paper set the paper size to the next larger size i e for a C size image select D size paper Set the Save media option to ON to stop the printer from scrolling the full paper height Jagged vertical lines Prime clean calibrate or replace cartridges Splotchy area fill Try using photo mode If the problem persists prime clean calibrate or replace cartridge...

Page 134: ...ression Ghosting may occur when selecting unidirectional printing if the image 1 contains a white area 2 The cartridge cools down when not printing this empty area and a light area 3 may appear next to the non printed area This light area is ghosting Use the cartridge heaters to warm the cartridge for these non printed areas and you will minimize this phenomenon 46 Ghosting To avoid ghosting 1 Inc...

Page 135: ...one grays blues and lavender colors are subject to microbanding in these modes Ensure cartridges are functioning properly and that all calibrations are correct 95 of the time microbanding is cartridge related Ink drop out If you are experiencing ink dropout or temporary ink starvation conditions it may be corrected by modifying the preheat settings on your printer Symptoms include horizontal bands...

Page 136: ...ectly to your computer and send the file again Parallel printing doesn t work Try using another parallel cable Check that it is securely connected Printer hesitation Hesitation of the printer short stops could occur when Speed of the printer is too high cartridge speed 10 print direction Bi directional and 1 print pass Speed E connect or network is not optimized Connection is established with a di...

Page 137: ...d Ethernet connection and then try powering the unit off and then on again If the problem persists refer to the Troubleshooting chapter in the administrator guide 2 When the test LED goes out the other LEDs on the print server will come on as follows On the E connect the Link OK LED will blink if the print server detects activity on the network The 100baseTX LED will come on if a valid 100baseTX c...

Page 138: ... button in briefly more than on eighth second but less than five seconds If the connection is good a test page will be printed on the printer If nothing prints out make sure that the cable is good and that it is securely fastened If possible try a different cable If you have an XConnect II XConnect II Lite or XConnect 100 make sure that you are not exceeding the 1 75 meter 6 foot cable length rest...

Page 139: ...health is probably good Try printing a simple file from your application or from another application If this prints correctly the problem may be with your use of software Difficulty in generating prints ranging from A to E size Many Windows applications limit the maximum print size to C or D size due to the way that they map their internal coordinate system to memory ...

Page 140: ... require assistance please contact your Océ service representative Before you call for assistance please have the following information handy Printer information Model Firmware Revision letter Memory Serial number Computer information Model Operation system Connection serial or parallel Software name and version ...

Page 141: ...141 Océ CS 5090 User Manual Appendix A Glossary ...

Page 142: ...rcing them to fire rapidly Also to fill the ink lines with ink configuration The way that the computer and printer are connected Continuous tone Variation of density within a photographic or printed image corresponding to the graduated range of lightness or darkness in the original copy or scan Diluted inks Inks that provide lower density colour than the corresponding full density version of the s...

Page 143: ...hich all bytes are transferred simultaneously making it faster than a serial interface parity A method for checking the transfer of information between the computer and printer platen The surface on which media is placed to print plot area The area in which the printer prints the image determined by the width of the media Profile A digital signal processing colour transform or collection of colour...

Page 144: ...144 Océ CS 5090 User Manual ...

Page 145: ...145 Océ CS 5090 User Manual Appendix B Safety information ...

Page 146: ...hese products it is important that you observe the following safety rules Maintenance Do not remove any screws from fixed panels Do not carry out maintenance activities except for the parts and maintenance materials mentioned in this manual Do not place any liquids on the machine Use maintenance materials or other materials for their original purpose only Keep maintenance materials away from child...

Page 147: ...essible Surroundings Do not block the ventilation openings of the machine Ensure that the machine is placed on a level horizontal surface of sufficient strength See the Océ CS 5090 safety data sheet in this appendix for information about the weight of the equipment Ensure there is sufficient space around the machine This facilitates reloading materials as well as maintenance Do not place the machi...

Page 148: ... information becomes available It is the user s responsibility to determine the suitability of this information for the adoption of safety precautions as may be necessary and to contact the company to make sure that the sheet is the latest one issued If and in so far as limitation of liability is permitted under the applicable laws we do not accept liability for any inaccuracy that may occur in th...

Page 149: ...149 Océ CS 5090 User Manual Appendix C Miscellaneous ...

Page 150: ...step by step through all phases of performing the operation Figures and tables Figures and tables are titled and numbered sequentially throughout this manual Figures include pictures of product components screendumps examples and diagrams of concepts discussed in the description Attention getters There are several types of information to which we draw your attention This information is classified ...

Page 151: ...venient in size readability and arrangement page layout chapter order etc Yes No Could you find the information you were looking for Always Most of the times Sometimes Not at all What did you use to find the required information Table of contents Index Are you satisfied with this manual Yes No Thank you for evaluating this manual If you have other comments or concerns please explain or suggest imp...

Page 152: ...e do fill in your occupation Name Occupation Company Phone Address City Country Please return this sheet to Océ Technologies B V For the attention of ITC User Documentation P O Box 101 5900 MA Venlo The Netherlands Send you comments by E mail to itc userdoc oce nl For the addresses of local Océ organizations see www oce com ...

Page 153: ...haoyang District Beijing 100028 China Océ Èeská republika s r o Hanusova 18 14021 Praha 4 Pankrác Czech Republic Océ Danmark A S Kornmarksvej 6 DK 2605 Brøndby Denmark Océ France S A 32 Avenue du Pavé Neuf 93161 Noisy le grand Cedex France Océ Deutschland GmbH Postfach 101454 4330 Mülheim an der Ruhr 13 Deutschland Océ Hong Kong China Ltd 12 F 1202 The Lee Gardens 33 Hysan Avenue Causeway Bay Hong...

Page 154: ...sma Gulab 190 MacPherson Road Singapore 348548 Océ España SA Business Park MAS BLAU C Osona 2 2 3a Planta 08820 El Prat del Llobregat Barcelona Spain Océ Svenska AB P O box 1231 S 164 28 Kista Sweden Océ Schweiz AG Sägereistrasse 29 CH8152 Glattbrugg Switzerland Océ Taiwan Ltd No 99 24 Nan Kang Road Sec 2 Taipeh Taiwan Taiwan RO Océ Thailand Ltd 16th Floor B B Building 54 Asoke Road Sukhumvit 21 B...

Page 155: ...155 Océ CS 5090 User Manual Appendix D Technical specifications ...

Page 156: ... on one cartridge set 12 lines total Ink priming system Line length accuracy 0 2 in paper and carriage axis using rollfeed 4 mil drafting film Image frame length X axis variation 0 2 and width Y axis variation 0 06 0 024 6mm Buffer One 168 pin PC133 DIMM slot 64 MB standard User upgradeable to 128 MB or 256 MB Interfaces Bidirectional Parallel IEEE 1284 10 100BaseT RJ45 connector Baud rates 9600 1...

Page 157: ...50 NOM 019 SCFI 1993 IEC 950 AS NZS 3260 EMI FCC Class B CSA C108 8 EN 55 022 Class B CE Mark CISPR 22 Class B AS NZS 3548 Dimensions 60 model 42 model Height platen above floor 44 1 12m 44 1 12m Width 11 2 82m 93 2 37m Depth 28 0 71m 28 0 71m Weight 165 lbs 150 lbs Print width up to 59 6 printable up to 41 6 printable ...

Page 158: ...158 Océ CS 5090 User Manual ...

Page 159: ...CS 5090 User Manual Appendix E Supplies This section gives a summary of the supplies available for the Océ CS 5090 For a complete and up to date catalogue of Océ inks and media contact your sales representative ...

Page 160: ... do not leave it exposed to the air for an extended period because the jet may clog Replace the original tape on the jet plate Place the cartridge in a cartridge garage or a sealed plastic bag and store it at room temperature and out of direct sunlight Open new cartridges only when you are ready to install them Use only OCE brand ink refills and cartridges Connect cartridges to reservoirs which co...

Page 161: ...d free of dust Ideally you should return it to its original packaging for storage Print on the correct side The printable side of all OCE media always is on the outside of the roll If there is any doubt what is the correct side the coated side can be identified by wetting the surface a bit and feel if the surface is somewhat sticky coated side is the printable side Handle the media with care to av...

Page 162: ... Colour Inks accessory kits Océ Standard Colour Inks replacement cartridges Standard Colour Inks accessory kit Colour Article number Océ CS 5090 SC 2 ink Cyan 29953500 Océ CS 5090 SC 2 ink Magenta 29953501 Océ CS 5090 SC 2 ink Yellow 29953502 Océ CS 5090 SC 2 ink Black 29953503 Standard Colour replacement cartridges Colour Article number Océ CS 5090 SC 2 Ink Cyan 29953558 Océ CS 5090 SC 2 Ink Mage...

Page 163: ...90 SC 2 Ink Yellow 29953556 Océ CS 5090 SC 2 Ink Black 29953557 Accessory kit Colour Article number Océ CS 5090 GC Ink Cyan 29953545 Océ CS 5090 GC Ink Magenta 29953546 Océ CS 5090 GC Ink Yellow 29953547 Océ CS 5090 GC Ink Black 29953548 Océ CS 5090 GC Ink Cyan Medium 29953620 Océ CS 5090 GC Ink Cyan Light 29953619 Océ CS 5090 GC Ink Magenta Medium 29953621 Océ CS 5090 GC Ink Magenta Light 2995362...

Page 164: ...k Magenta 29953563 Océ CS 5090 GC Ink Yellow 29953564 Océ CS 5090 GC Ink Black 29953565 Océ CS 5090 GC Ink Cyan Medium 29953648 Océ CS 5090 GC Ink Cyan Light 29953647 Océ CS 5090 GC Ink Magenta Medium 29953649 Océ CS 5090 GC Ink Magenta Light 29953650 Litre kit Colour Article number Océ CS 5090 GC Ink Cyan 29953571 Océ CS 5090 GC Ink Magenta 29953572 Océ CS 5090 GC Ink Yellow 29953573 Océ CS 5090 ...

Page 165: ... CS 5090 Outdoor Colour Ink Magenta Medium 29953616 Océ CS 5090 Outdoor Colour Ink Orange 29953617 Océ CS 5090 Outdoor Colour Ink Green 29953618 Outdoor Colour replacement cartridges Colour Article number Océ CS 5090 Outdoor Colour Ink Cyan 29953512 Océ CS 5090 Outdoor Colour Ink Magenta 29953513 Océ CS 5090 Outdoor Colour Ink Yellow 29953514 Océ CS 5090 Outdoor Colour Ink Black 29953515 Océ CS 50...

Page 166: ...r Colour Ink litre kit Litre kit Colour Article number Océ CS 5090 Outdoor Colour Ink Cyan 29953521 Océ CS 5090 Outdoor Colour Ink Magenta 29953522 Océ CS 5090 Outdoor Colour Ink Yellow 29953523 Océ CS 5090 Outdoor Colour Ink Black 29953524 ...

Page 167: ...e opportunity to offer the ideal line of inkjet media for the Océ CS 5090 To support this media assortment Océ also offers colour profiles for all the ink media combinations Next to this our laminates give the opportunity to create the ideal finished print based on these Océ media so your prints produced on the CS 5090 will be able to meet every challenge in whatever environment With this Océ Supp...

Page 168: ...on translucent film backlit displays light box signs trade show displays Clear films very clear film from 110 to 120 µm with or without adhesive layer presentation overlays Ultra White films ultra white film from 110 to 120 µm with or without adhesive layer signs and posters durable prints Outdoor media ranging from outdoor banners to outdoor tyvek with or without adhesive layer banners outdoor si...

Page 169: ...ms Indoor white films Indoor clear films Inkjet indoor special ties Indoor Banner specialties Indoor canvas specialties Indoor textile specialties Indoor Other specialties Inkjet outdoor supplies Outdoor papers Outdoor banner supplies Outdoor adhesive supplies Outdoor films Laminating films Cold PET films Cold PVC films Hot films Mounting films Special films Supplies for cold lamination Supplies f...

Page 170: ...ries Article Reference number Cutter blades 5 per pack 310571465 Ink Reservoir Assembly Blue Ink Reservoir Assembly Purple Kit Cartridge septum 310571485 Service Station Assembly CS5090 310571484 Print Head Garage for CS 5090 cartridges 29953516 Océ white gloves ...

Page 171: ...d cartridges When problems occur first check the printed ink volume of the cartridge 1 Select Utility Menu Service Menu 2 Press Cartridge Info Note Warranty only applies when the printing volume has not exceeded 500ml To ensure the highest quality and reliable productivity cartridges will shut off at 1280ml with a Cartridge End of Life message After this End of Life message cartridges cannot be us...

Page 172: ...lint free cloth Place the cartridge 10 seconds in hot distilled water max 5 mm Ultrasonic cleaning in distilled water for 1 2 minutes max 5mm If not all nozzles can be reactivated manual compensation is advised see Compensate manually for clogged jets on page 123 To compensate electrical defective nozzles Check whether the electrical contacts are contaminated with ink grease debris or the like and...

Page 173: ... preferably every day under running water if not debris may contaminate on to the jet plate and nozzles Ink starvation Check by performing the Colour Test in 2 pass mode Ensure that the cartridge is properly primed and that there is no air in the tubing system Banding In order to prevent or minimize banding adjust cartridges according the calibration ColourDB procedure Choose the optimal printing ...

Page 174: ...174 Océ CS 5090 User Manual ...

Page 175: ... cleaning 112 End of media 50 F Feed media menu 46 end of media 50 media counter 79 H HP GL 2 applying the ink limit 65 making reprints 63 menu options 60 nesting 64 printing an HP GL 2 test file 66 printing with HP GL 2 60 rotating a print 63 selecting palette 61 setting control 62 I Information cartridge 119 printer 116 safety 146 Ink supplies 162 Ink cartridge care 160 cleaning jet plate 107 er...

Page 176: ...68 take up roll 19 Media counter 79 Menu Feed media 46 Main menu 46 selection 17 Setup 46 Utility 46 N Nesting 64 Nozzle see Jets O Operation see Printer operation Options see Printing options P Paper axis calibration 41 Paper options auto cut 75 auto load delay 75 auto wipe 83 save media 77 Prime test 119 Prime tool maintenance 113 use 30 Print direction 97 Print mode options colour mode 95 print...

Page 177: ...y data sheets 148 instructions 146 Save media 77 Service station cleaning 108 Setup menu 46 Slide shaft cleaning 111 Software problems 139 Specifications technical 156 Start up checklist 16 Storage 116 Supplies inks 162 media 168 T Take up roll 19 Troubleshooting application software 139 data transfer 131 isolating problems 125 print quality problems 131 printer behavior 125 126 U User defined opt...

Page 178: ...wing of the media may oc cur Once the media is fed into the printer there will be a short delay then the autoload paper sensor will pull the media into the printer load point The printer will then size media by checking the media edges To verify the carriage paper sensor is working check Dis play settings by selecting Utility Menu Display settings Verify the paper width is correct The paper width ...

Page 179: ... Media To prevent the printer from continuing to print after media runs out select Feed Media Menu End of Media Feeder Stop This will pause the printer when the feed sensor is no long er blocked for 15 seconds by the media roll Back ...

Page 180: ...YMCK while the Left 4 are labeled 1 through 4 with black being slot 1 Install ink into reservoirs over a table to ensure spills do not occur fill reservoir until full Install reservoir into printer Ensure reservoirs are properly installed Tighten reservoir cap and ensure needle is tight by turning fully clockwise Back ...

Page 181: ...nstall the car tridge into the carriage at the appropriate location and re move the black shipping cap by twisting counterclockwise Do not remove tape strip from the cartridge at this time Retain the garage and shipping cap for cartridge storage Repeat process for the other cartridges Back ...

Page 182: ...ia Rollers On the roll guide adapter note the direction of intended media travel Attach media to media roll guides and lock with the blue adapter Attach media core to the other media roll guide Install media roll guides into printer Back ...

Page 183: ...e holster insert the cartridge tubing needle end into the suction tip of the ink prime 1 cm or approximately Prime the ink delivery line with a steady burst by depress ing and holding the ink prime activation button When ink floods the ink delivery line release the activation button and disconnect the needle from the ink prime and insert into the cartridge Twist the black cartridge tubing needle c...

Page 184: ...3 5 seconds apart until ink is visible in the ink line Ensure no large ink bubbles are visible in the ink line The priming process should take about 30 to 60 seconds for each cartridge Wipe the cartridge jet plate with the Ink Prime suction tip to wipe away excess ink Caution Keep bottle upright or spills may be encountered and do not fill above the mark line the Ink Prime will not function effici...

Page 185: ...inkbottle or reservoir Open valve cover to isolate ink delivery line Remove the cartridge tubing needle from the cartridge and quickly squeeze the 20ml inside immediately draw the excess from the cartridge Reattach the cartridge tub ing needle to the cartridge Close the valve cover The ink level is now set correctly A re prime of the cartridge may be necessary to establish the required negative pr...

Page 186: ...nt free towel dampened with wa ter to the jet plate area Blot the jet plate do not wipe the gold jet area The edges may be wiped and cleaned of ink residue Clean the electrical contacts on the rear of the cartridge by wiping gently ensure no fibers are left attached to the car tridge surfaces Reattach the cartridge to the carriage Select Access Home to return the printheads to the serv ice station...

Page 187: ...alcohol Remove power from print er Dampen an industrial cotton swab with the isopropyl alcohol clean the top and bottom surfaces of the entire length of the encoder strip Several cotton swabs may be necessary to completely clean the encoder strip Cleaning the encoder strip will prevent image output from stepping or walking Back ...

Page 188: ...area of the white trailing ca bles Caution Do not pull too hard on the cables or damage may occur do not lift from encoder stabilizer bracket or bend cables For extremely dirty cables soapy water may be necessary Clean the top surface of the encoder stabilizer bracket and the lower surface of the rear bracket as shown This will prevent friction between the cables and stationary surfac es Back ...

Page 189: ... clean the slide shaft first remove power from the printer Apply isopropyl alcohol to a lint free towel and wipe the en tire surface area of the slide shaft including the service sta tion area Caution Never use lubricants on the slide shaft Back ...

Page 190: ...from the carriage assem bly Apply isopropyl alcohol to a lint free towel and wipe the entire surface area of each cable Ensure no fibers re main on the cables Note Before removing the cartridges open the valve cover above each cartridge to isolate the ink line Store car tridges in garages to prevent cartridge jet plate dam age Back ...

Page 191: ...o clean the service station first remove the service sta tion Select Utility Menu Access Menu Access Left Then pull on the tab at the far right end of the service station lift service station free Rinse service station under water for 1 minute Back ...

Page 192: ...inter and media is removed Dampen a lint free cloth with water Under the Feed Media Menu select Backward or Forward Place the cloth gently against each set of roll ers while rollers are turning Caution Do not allow cloth or foreign matter to get pulled into printer or damage to the printer may result Back ...

Page 193: ... debris first re move power from the printer or select Access Menu to move carriage out of the service station area Dampen a lint free cloth or cotton swab with water and wipe the entire edge area of both carriage bushings Wipe away excess water Do not apply alcohol or lubricants to bushing Back ...

Page 194: ...he platen vacuum holes obtain a toothpick and gently remove lint and media fiber from platen holes Caution Do not push lint through platen holes or problems with the stepper motor gearing may eventually oc cur leading to microbanding in image output Back ...

Page 195: ...Cutter Groove Remove media from the printer To clean the cutter groove of lint debris use the opposite end of a cotton swab and run down the entire length of the cutter groove Ensure no me dia fibers remain in the cutter groove Back ...

Page 196: ...uch the slide shaft while printer is operating or damage may occur to printer Never remove the service station while printer is in operation or bodily harm may re sult Always keep top cover down to prolong carriage bushing and trailing cable life Back ...

Page 197: ...ocked securely into left side of carriage assembly To activate the cutter select Cut at the main menu The cutter actuator engages the cutter and the me dia is cut The cutter retracts upon entering the service sta tion by riding up the service station ramp Back ...

Page 198: ...y illuminate RED at power up The dryer fan will energize for 1 second and turn off after approximately 3 seconds the control panel will display Initializing Carriage will move to left end of printing area and return to service station Carriage will check for presence of media and size media if loaded The Main Menu display will appear at control panel Back ...

Page 199: ...ia two cables Attach the provided parallel printer cable between the up per centronics parallel port and the lower parallel port at right rear of printer Attach an ethernet cable to the E connect jack Verify the green and yellow lights illuminate The green light indicates the server is communicating with the network Back ...

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