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26

Adjusting the mixture control valve

If  the  engine  hesitates,  puffing 
out a good deal of smoke, before 
picking  up  to  full  speed,  it  is 
probable that the idle mixture is 
too rich.

1.

Mixture Control Valve

Screwdriver

Turn 30

In this case, it will be necessary 
to turn the Mixture Control Valve 
clockwise  to  lean  the  mixture. 
About 1/12 turn (30  ) should be sufficient. 

Alternatively, if the engine stops 
or  is  slow  to  pick  up  speed, 
without  smoking  or  a  strong 
exhaust note, it is probable that 
the idle mixture is too lean. 

2.

Turn 30

In this case, it will be necessary 
to turn the Mixture Control Valve  
counter-clockwise approximately 
1/12 turn (30  ) . 

Thirdly, if the rpm increase but the engine appears to run 
with reduced power, it is probable that one of the cylinders 
has ceased firing. You may detect this by the difference in 
exhaust note and rpm compared with previous full-throttle 
running. The cutting out of the cylinder may be caused by 
the idle speed being set too low or the idle mixture being 
too rich. 

3.

In the case of the idle speed being too low, re-set the idle 
position a little higher by means of the throttle trim on the 
transmitter. In the case of the idle mixture being too rich, turn 
the Mixture Control Valve clockwise about 1/12 turn (30  ). 
Normal safe idle speeds are in the region of 2,000 r.p.m..

NOTE:

As  this  is  four-cylinder  four-stroke-cycle  engine,  firing 
strokes occur every half revolution (180  ), that is, two 
firings  take  place  every  one  complete  revolution. 
Therefore, at first you may have an impression that the 
engine is idling at higher r.p.m. than actual running r.p.m. 
It  is  recommended  to  check  the  engine  r.p.m.  with  a 
tachometer.
Changing the make of glowplug or fuel may sometimes 
require re-adjustment of carburetor throttle.

Realignment of mixture control valve

In  the  course  of  making  carburetor  adjustments,  it  is  just 
possible  that  the  Mixture  Control  Valve  setting  may  be 
upset.Its basic setting can be re-established as follows:
Turn the Mixture Control Valve counter-clockwise until it stops, 
then screw it out 3 turns.  This is the basic position.

NOTE:
If  an  on-board  glowplug  re-heat  system  is  installed, 
mixture adjustment at idle speed should be carried out 
with this in operation.

27

FLIGHT & MAINTENANCE

It  is  necessary  to  warm  up  the  engine  as  with  a  full-size 
aircraft or automobile. Do not attempt to take-off immediately 
after the engine has been started. Allow the engine to run at 
full throttle for at least 10 seconds before releasing the model.

Checking before flight

Make sure that all four cylinders are firing.
Make sure that engine runs steadily at idle speed.

Make sure that engine is fully warmed up.

Please  pay  attention  to  the  matters  described  below  to 
ensure  that  your  engine  serves  you  well  in  regard  to 
performance, reliability and long life.

As  previously  mentioned,  it  is  vitally  important  to  avoid 
operating the engine in conditions where dust, disturbed by 
the propeller, may be deposited on the engine and enter its 
working parts.

Remember  to  keep  your  fuel  container  closed  to  prevent 
foreign matter from contaminating the fuel.

Install  a  fuel  filter  to  prevent  dirt  and  dust  in  the  fuel 
container from entering the fuel tank.  O.S. Super Filters (L) 
is available as an optional extra.

Install an in-line fuel filter between the tank and carburetor 
to  prevent  foreign  matter  in  the  tank  from  entering  the 
carburetor.

If  these  precautions  are  neglected,  restriction  of  fuel  flow 
may  cause  the  engine  to  cut  out,  or  the  fuel/air  mixture  to 
become too lean causing the engine to overheat.

Clean these filters periodically.

The  use  of  modern  high-performance  alcohol  based  model 
engine  fuels,  while  promoting  cooler  running,  improved  anti-
detonation  combustion  and  increased  power,  have  the 
disadvantage of causing corrosion due to the acid by-products 
of  combustion.  The  use  of  nitromethane  in  the  fuel  can  also 
contribute to the problem.

Care and Maintenance

Do not close the needle-valve and mixture control valve too far 
as this will cause a lean setting and over heating of the engine. 
This can, in turn, create nitromethane oxide leading to internal 
rusting of the engine. Always adjust the needlevalve slightly on 
the rich side of peak rpm.

Do not leave unused fuel in the engine at the conclusion of a 
day’s flying. Accepted practice is to cut off the fuel supply while 
the  engine  is  still  running  at  full  throttle,  then  expel  as  much 
fuel  residue  as  possible  by  turning  the  engine  over  20-30 
seconds  with  the  electric  starter.  Finally,  inject  some  after-run 
oil through the glowplug hole and turn the engine over several 
times with the electric starter.
When the engine is not to be used for some months (for example, 
as between flying seasons), a worthwhile precaution is to remove it 
from  the  airframe  and,  after  washing  off  the  exterior  with  alcohol 
(not  gasoline  nor  kerosene),  remove  carefully  the  carburetor  with 
intake pipe, glow plug and all silicone tubing and put them safely 
aside. Then, immerse the engine in a container of alcohol.  Rotate 
the  crankshaft  while  the  engine  is  immersed.  If  foreign  matter  is 
visible  in  the  alcohol,  rinse  the  engine  again  in  clean  alcohol.   
Finally, shake off and dry the alcohol ,and inject some after-run oil 
in  the  glowplug  hole  and  rotate  the  crankshaft  several    times  by 
hand. Reinstall the carburetor with intake pipe and glowplug on the 
engine and keep it in a dry place after putting in a vinyl bag.

Summary of Contents for IL-300

Page 1: ... the aircraft radio control equipment etc are accessible for checking at the same time Inline four cylinder overhead valve four stroke cycle engine 1 SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O S ENGINE NOTES WHEN APPLYING AN ELECTRIC STARTER ABOUT THE ENGINE ENGINE PARTS NAME INSTALLATION FUEL TANK LINES GLOWPLUG MIXTURE CONTROLS PROPELLER GLOWPLUG HEATING FUEL AND LUBRICATION CONTENTS STARTING...

Page 2: ... like automobile engines exhaust deadly carbon monoxide Run your engine only in an open area Model engines generate considerable heat Do not touch any part of your engine until it has cooled Contact with the muffler silencer cylinder head or exhaust header pipe in particular may result in a serious burn 3 NOTES This engine was designed for model aircraft Do not attempt to use it for any other purp...

Page 3: ...ontaining loose gravel or sand The propeller may throw such material in your face and eyes and cause injury For their safety keep all onlookers especially small children well back at least 20 feet or 6 meters when preparing your model for flight If you have to carry the model to the take off point with the engine running be especially cautious Keep the propeller pointed away from you and walk well...

Page 4: ...e ABOUT THE ENGINE STANDARD ACCESSORIES Glow Plug Type F installed on the engine Valve adjusting tool kit 4pcs Exhaust Pipe Assembly Exhaust Pipe Exhaust Pipe Lock Nut Exhaust Gasket Feeler gauge 0 04mm Feeler gauge 0 1mm Hex key 1 5mm Wrench 5mm Booster Cable Set Leads for glow plug with clip Lead for earth ground 4pcs 1pc Radial Motor Mount Set Mount attachment Screws Engine mounting screws M5X2...

Page 5: ...uggested that one be fabricated as per the illustration NOTE O S does not offer the extension cable as an accessory item Do not use an excessively long unsupported extension as this may vibrate and cause the needle valve setting to vary or even damage the needle valve thread Always provide a suitable support at the outer end It is essential that the firewall is strong and rigid e g at least 15mm t...

Page 6: ...eze bottle Dirt and fibrous matter mostly accumulate here Dirt and fibrous matter mostly accumulate here Needle valve holder 11 FUEL TANK LINES Make sure that the tank is well rinsed out with methanol or glow fuel before installation and that the pickup weight is well clear of the bottom of the tank when held vertically Locate the fuel tank as close as possible to the carburetor or the fuel level ...

Page 7: ...e maximum power at full throttle this establishes the basic fuel air mixture strength The correct mixture is then maintained by the carburetor s built in automatic mixture control system to cover the engine s requirements at reduced throttle settings The Mixture Control Valve This meters fuel flow at part throttle and idling speeds to ensure reliable operation as the throttle is opened and closed ...

Page 8: ...ed too lean or under an excessively heavy load Obviously this can be very hazardous To eliminate such dangers the O S Safety Locknut Assembly was devised Install this as follows To be equal To be equal Ream to 13 5mm dia Use a propeller that has a hub of more than 40mm dia Ream the propeller shaft hole to 13 5mm bore with an appropriate reamer checking that the hole is exactly centered Install the...

Page 9: ...ficient capacity Install Ni Cd battery in the fuselage and switch on or off by means of transmitter On board battery 1 2 volt Ni Cd battery with more than 10 Ah capacity 1 A commercially available glowplug heating source will enable you to turn the current on or off by using a transmitter auxiliary channel establishing a more reliable idle 17 If glowplug leads are extended together as a single cab...

Page 10: ...t escapes through the breather Make a habit of draining out the excess oil in the crankcase at the end of each flying session Leaving contaminated oil in the crankcase for a long time will cause rust Also residual castoroil will tend to solidify and lock the engine Inject corrosion inhibiting oil into the crankcase to neutralize the effects of any remaining contaminants Rear Housing Breather Nippl...

Page 11: ...battery to the glowplug Electric starter Make sure that the direction or rotation is correct 21 When the engine starts open the throttle valve fully and keep it running initially approx 10 seconds with original needle valve setting 6 Open the throttle fully Make sure that all four cylinders are firing 7 The engine is running properly if white smoke is emitted through all four exhaust pipes A sligh...

Page 12: ...e throttle lever as well as trim lever on the transmitter are fully pulled down How to stop the engine Pull down the throttle lever and trim lever on the transmitter fully 23 RUNNING IN Breaking in Obtain an 18x12 or 20x8 propeller for running in 1 2 1 Running in on the ground Start the engine Set the needle valve 500 1 000r p m lower than maximum r p m setting and run approx 10 seconds It is sugg...

Page 13: ...eed for 5 seconds Does the engine stop Apply full throttle Does the engine regain full power immediately OK Re set the idle speed a little higher Set the throttle opening by means of the throttle trim on the transmitter so that the lowest practical speed without risk of the engine stopping is obtained The position where the lowest possible r p m with steady running is obtained Approx 40 open from ...

Page 14: ... idle speed Make sure that engine is fully warmed up Please pay attention to the matters described below to ensure that your engine serves you well in regard to performance reliability and long life As previously mentioned it is vitally important to avoid operating the engine in conditions where dust disturbed by the propeller may be deposited on the engine and enter its working parts Remember to ...

Page 15: ...Valve 3 Note If the gap is found to be less than 0 04mm it is not necessary to readjust the clearance if the engine has good compression and starts easily Equally if the gap exceeds 0 1mm but is not more than 0 14mm i e the thickness of both feeler gauges inserted together it is not necessary to readjust the clearance if the engine runs satisfactorily Fig 1 If a clearance is found to be outside ei...

Page 16: ...6504210 46504100 46504200 44014010 45269000 45269100 45069200 44003400 44003200 44006000 46505000 44003100 46503300 46503400 23325340 79872035 46581000 46568300 45515000 46568000 46568100 46568200 31 PARTS LIST The specifications are subject to alteration for improvement without notice Description Code No No Description Code No No Rocker Arm Assembly 1pair Rocker Arm 1pc Tappet Adjusting Screw Roc...

Page 17: ...lder Assembly Ratchet Spring Throttle Lever Retaining Screw Throttle Lever Carburetor Rotor Mixture Control Valve Assembly O Ring 2pcs Roter Guide Screw Fuel Inlet Nipple No 1 Carburetor Body Carburetor Rubber Gasket Carburetor Retaining Screw 10pcs 33 72200130 46210300 71531000 72403050 79870050 55500004 71521000 79871010 79871110 79871120 79871145 71531010 79871070 M2 6x7 M3x8 M3x10 M3x14 M3 5x1...

Page 18: ...t Bore Stroke PracticalR P M Output Weight 43 116 48 6 43 33 76 40 50 90 72 113 78 5 96 80 133 173 40 40 40 113 234 3 40 121 3 43 29 C Copyright 2006 by O S Engines Mfg Co Ltd All rights reserved Printed in Japan 60091870 110803 TEL 06 6702 0225 FAX 06 6704 2722 6 15 3 Chome Imagawa Higashisumiyoshi ku Osaka 546 0003 Japan URL http www os engines co jp ...

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