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18

The FS-200S is not equipped with manual choke controls, 
as it is intended for use with an electric starter only.
A high-torque electric starter not only makes starting the 
engine  easier,  it  dispenses  with  the  need  for  a  choke 
valve by turning the engine over fast enough to prime the 
cylinder.
Starting procedure is as follows:

Check that the current to the glowplug is switched off.
Check that the polarity of the starter battery leads rotates the 
engine counter-clockwise when viewed from the front.
Open  the  needle-valve  3-4  turns  from  the  fully  closed 
position and set the throttle in the fully open position.
Apply  the  starter  and  press  the  starter  switch  for  5-6 
seconds, or until fuel is seen to emerge from the exhaust 
outlet, indicating that the cylinder is now primed.

Energize  the  glowplug  and  apply  the  starter.  If  the  starter 
fails to rotate the engine completely, this may be due to the 
cylinder being over-primed, or to  the starter battery being 
insufficiently charged.

1.
2.

3.

4.

5.

6.

Check these conditions and, instead of pressing the starter 
button after applying the starter, have the starter spinning 
before applying it to the engine, to give it a "running start".
When  the  engine  starts,  slowly  open  the  throttle,  leaving 
the needle-valve at its rich starting setting to promote cool 
running conditions.
However, if the engine slows down because the mixture is 
excessively rich, the needle-valve may be closed a little to 
speed it up until it runs evenly.
Now  disconnect  current  to  the  glowplug  and  gradually 
close  the  needle-valve  so  that  the  rpm  increases.  Make 
adjustments to the needle in small steps. 
Abrupt changes at this stage are likely to cause the engine 
to  stall.  Restart  the  engine  by  simply  applying  the  starter 
with  the  glowplug  re-energized  and  the  throttle  at  its 
starting setting.

7.

8.

Close  the  throttle-arm  to  within  15-20

°

  of  the  fully  closed 

position  and  slowly  turn  the  prop  "backwards"  (clockwise) 
by  hand  approximately  1.5  turns  until  it  is  arrested  by 
compression.This is to enable the kinetic energy of the prop 
to subsequently assist the starter through the compression 
stroke to start the engine.

STARTING

Note:
Make  sure  that  the  throttle  linkage  is  made  so  that  the 
throttle is fully closed when the throttle lever as well as 
trim lever on the transmitter are fully pulled down.

How to stop the engine

Pull  down  the  throttle  lever  and  trim  lever  on  the  transmitter 
fully.

19

RUNNING-IN ("Breaking-in")

For  long  life  and  peak  performance,  every  engine  needs 
special  treatment  when  new,  know  as  “running-in”  or 
“breaking-in”.  This  is  a  procedure  during  which  the 
engine is operated under strictly controlled conditions at 
the  beginning  of  its  life,  in  order  to  avoid  the  risk  of 
immediate  damage  to  certain  components  through 
becoming  overheated  or  stressed  and  to  help  working 
surfaces to become smoothed and aligned for maximum 
mechanical efficiency thereafter. With some engines, this 
can  require  a  tediously  protracted  period  of  bench 
running,  but,  as  O.S.  engines  are  manufactured  to  fine 
tolerances  and  from  the  finest  quality  materials,  a 
relatively brief running-in period is sufficient and can be 
completed  with  the  engine  installed  in  the  aircraft. 
Prolonged  running  with  too  rich  a  mixture  and/or  low 
speed  will  not  complete  the  proper  running-in.  On  the 
other hand prolonged low speed running may cause the 
oil in the fuel to congeal, which may result in seizure of 
the piston and cylinder liner.

The recommended procedure is as follows:

Use  the  same  fuel  and  prop  as  you  intend  for  flying  your 
model.

1.

2.Open  the  needle-valve  3-4  turns  from  the  fully  closed 

position and start the engine.

3.Open  the  throttle  slowly  to  the  mid  speed  position,  and 

disconnect the current to the glowplug.

4. Now  open  the  throttle  slowly  to  the  fully  opened  position 

and  run  the  engine  for  no  more  than  5  seconds  with  the 
needle-valve  tuned  to  produced  near  maximum  r.p.m., 
then, immediately, slow the engine down again by opening 
the needle-valve approximately one turn. The rich mixture, 
so induced, will cool the engine, at the same time providing 
increased lubrication.

5.

WARNING:
When  ground  running  the  engine,  avoid  dusty  or  sandy 
locations. If dust or grit is drawn into the engine, this can 
have a ruinous effect, drastically shortening engine life in 
a matter of minutes.

Repeat  this  process,  alternately  running  the  engine  fast 
and slow by means of the needle-valve, while keeping the 
throttle fully open, then begin to extend the short periods of 
high-speed  operation  until  two  tanks  of  fuel  have  been 
consumed.

Summary of Contents for FS-200S

Page 1: ... It is suggested that any instructions supplied with the aircraft radio control equipment etc are accessible for checking at the same time 1 SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O S ENGINE NOTES WHEN APPLYING AN ELECTRIC STARTER ABOUT THE ENGINE ENGINE PARTS NAME RELOCATION OF CARBURETOR CONTROLS FUEL TANK LINES INSTALLATION EXHAUST HEADER PIPE SILENCER PROPELLER FUEL CONTENTS MIXTURE CONTR...

Page 2: ... automobile engines exhaust deadly carbon monoxide Run your engine only in an open area Model engines generate considerable heat Do not touch any part of your engine until it has cooled Contact with the muffler silencer cylinder head or exhaust header pipe in particular may result in a serious burn 3 NOTES This engine was designed for model aircraft Do not attempt to use it for any other purpose M...

Page 3: ...ontaining loose gravel or sand The propeller may throw such material in your face and eyes and cause injury For their safety keep all onlookers especially small children well back at least 20 feet or 6 meters when preparing your model for flight If you have to carry the model to the take off point with the engine running be especially cautious Keep the propeller pointed away from you and walk well...

Page 4: ...The engine is equipped with an easy to adjust 80N carburetor which can be reversed 180 and supplied with a F 6010 silencer which produces the milder four stroke sound F 6010 Silencer Assembly Glowplug TypeF 7 ENGINE PARTS NAME Rocker Cover Glow Plug TYPE F Lock Nut Drive Hub Crankcase Beam Mount Cover Plate Exhaust Header Pipe F 6010 Silencer Body Cylinder Head Carburetor Type 80N Intake Manifold ...

Page 5: ... cut from commercially available tubing Commercially available silicone tube 1 2 3 Pull out the carburetor gently 9 FUEL TANK LINES Make sure that the tank is well rinsed out with methanol or glow fuel before installation and that the pickup weight is well clear of the bottom of the tank when held vertically For plumbing use heavy duty silicone tube of 2 5mm inner dia and 5mm outer dia The suggest...

Page 6: ...dwood such as cherry or maple Spring washer 5mm steel Allen screw CORRECT Top surfaces are in the same plane INCORRECT Front view Side view Re align the surfaces as necessary Opposite beam Top surfaces are not in the same plane Engine does not rest firmly Top surfaces are not in the same plane Make sure that the mounting beams are parallel and that their top surfaces are in the same plane 11 THROT...

Page 7: ...5x12 14 16x12 14 17x10 13 18x6 10 17x12 13 18x8 12 20x8 PROPELLER The choice of propeller depends on the design and weight of the aircraft and on the type of flying in which you will be engaged Determine the best size and type after practical experimentation As a starting point refer to the props listed in the accompanying table Slightly larger or even slightly smaller props than those shown in th...

Page 8: ...ade and sturdy construction so that the spinner shell cannot loosen when the starter is used Make sure the spinner notches do not interfere the propeller If they do cut the notches to clear 15 The FS 200S should be operated on a methanol based fuel containing not less than 18 castor oil or a top quality synthetic lubricant or a mixture of both plus a small percentage 5 30 of nitromethane for impro...

Page 9: ...patibility of the glowplug and fuel may have a marked effect on performance and reliability it is suggested to use the O S Type F plug when it is necessary to replace Carefully install plug finger tight before final tightening with the correct size plug wrench 17 The Needle Valve When set to produce maximum power at full throttle this establishes the basic fuel air mixture strength The correct mix...

Page 10: ...he throttle linkage is made so that the throttle is fully closed when the throttle lever as well as trim lever on the transmitter are fully pulled down How to stop the engine Pull down the throttle lever and trim lever on the transmitter fully 19 RUNNING IN Breaking in For long life and peak performance every engine needs special treatment when new know as running in or breaking in This is a proce...

Page 11: ...s then screw it out 3 turns This is the basic position REALIGNMENT OF MIXTURE CONTROL VALVE Start the engine open the throttle fully and set the needle valve slightly rich 45 60 from the highest r p m setting Close the throttle to the idle position Allow the engine to idle for about 5 seconds then reopen the throttle The engine should accelerate smoothly back to full speed If instead the engine re...

Page 12: ...t close the needle valve and mixture control valve too far as this will cause a lean setting and over heating of the engine This can in turn create nitromethane oxide leading to internal rusting of the engine Always adjust the needlevalve slightly on the rich side of peak rpm Do not leave unused fuel in the engine at the conclusion of a day s flying Accepted practice is to cut off the fuel supply ...

Page 13: ...69400 44581000 44503400 44503200 44506000 28117000 44505001 44503100 44507000 29061410 44502001 27930000 44501000 45231100 44562000 44501100 44501110 44566000 44566100 45566310 44564000 29431000 44508000 45910100 44525000 44525100 44525110 22681957 44525200 44525210 71615009 72200080 Description Code No No Rocker Cover Rocker Cover Gasket Rocker Arm Retainer 2pcs Rocker Support Rocker Arm 1pc Tapp...

Page 14: ...rburetor Rotor Throttle Lever Assembly Throttle Lever Retaining Screw Carburetor Rubber Gasket 2pcs Carburetor Retaining Screw S 3x3 N M3x22 N M3x6 1 3 1 1 1 2 1 5 1 4 1 2 3 9 4 5 6 1 6 2 6 7 8 10 8 1 27 72200130 71531000 72403050 71521000 71531010 71904200 72200110 72200060 79871020 79871030 79871040 79871120 79871080 79871100 M2 6x7 M2 6x10 M2 6x12 M3x10 M3 5x12 M3 5x20 BOOSTER TERMINAL KIT NON ...

Page 15: ...UNF5 16 24 4 5 1 Dimensions mm THREE VIEW DRAWING Specifications Displacement Bore Stroke PracticalR P M Output Weight Silencer including exhaust header pipe C Copyright 2007 by O S Engines Mfg Co Ltd All rights reserved Printed in Japan 60091910 031105 TEL 06 6702 0225 FAX 06 6704 2722 6 15 3 Chome Imagawa Higashisumiyoshi ku Osaka 546 0003 Japan URL http www os engines co jp ...

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