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Remember  that  your  engine  is  not  a  "  toy  ",  but  a  highly 
efficient  internal-combustion  machine  whose  power  is 
capable  of  harming  you,  or  others,  if  it  is  misused  or 
abused. As owner, you, alone, are responsible for the safe 
operation of your engine, so act with discretion and care at 
all times.
If  at  some  future  date,  your  O.S.  engine  is  acquired  by 
another  person,  we  would  respectfully  request  that  these 
instructions are also passed on to its new owner.

WARNINGS

These  cover  events  which  might  involve  serious  (in 
extreme circumstances, even fatal ) injury.

NOTES

These cover the many other possibilities, generally less 
obvious  sources  of  danger,  but  which,  under  certain 
circumstances, may also cause damage or injury.

SAFETY INSTRUCTIONS AND 

WARNINGS ABOUT YOUR 

O.S. ENGINE

The  advice  which  follows  is  grouped  under  two 
headings according to the degree of damage or danger
which might arise through misuse or neglect.

WARNINGS

Never  touch,  or  allow  any  object  to  come  into 
contact  with,  the  rotating  propeller  and  do  not 
crouch over the engine when it is running.

A weakened or loose propeller may disintegrate or be thrown 
off and, since propeller tip speeds with powerful engines may 
exceed 600 feet(180 metres) per second, it will be understood 
that such a failure could result in serious injury, (see 'NOTES' 
section relating to propeller safety).

Model engine fuel is poisonous. Do not allow it to 
come into contact with the eyes or mouth. Always 
store it in a clearly marked container and out of 
the reach of children.

Model engine fuel is also highly flammable. Keep it 
away from an open flame, excessive heat, sources 
of sparks, or anything else which might ignite it. 
Do not smoke or allow anyone else to smoke, near 
to it.

Never  operate  your  engine  in  an  enclosed  space.  Model 
engines,  like  automobile  engines,  exhaust  deadly  carbon-
monoxide. Run your engine only in an open area.

Model  engines  generate  considerable  heat.  Do 
not  touch  any  part  of  your  engine  until  it  has 
cooled.  Contact  with  the  muffler(silencer), 
cylinder  head  or  exhaust  header  pipe,  in 
particular, may result in a serious burn.

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NOTES

This engine was designed for model aircraft. Do not attempt to use it for any other purpose.

Mount  the  engine  in  your  model  securely,  following  the  manufacturers'  recommendations,  using  appropriate 
screws and locknuts.

Be  sure  to  use  the  silencer  (muffler)  supplied  with  the  engine.  Frequent  exposure  to  an  open  exhaust  may 
eventually impair your hearing. 
Such noise is also likely to cause annoyance to others over a wide area.

Install a top-quality propeller of the diameter and pitch specified for the engine and aircraft. Locate the propeller on 
the shaft so that the curved face of the blades faces forward-i.e. in the direction of flight. Firmly tighten the propeller 
nut, using the correct size wrench.

Always  check  the  tightness  of  the  propeller  nut  and  retighten  it,  if  necessary,  before  restarting  the  engine, 
particularly  in  the  case  of  four-stroke-cycle  engines.  If  a  safety  locknut  assembly  is  provided  with  your  engine, 
always  use  it.  This  will  prevent  the  propeller  from  flying  off  in  the  event  of  a  "backfire",  even  if  it  loosens.  Also, 
check the tightness of all the screws and nuts before restarting the engine.

If you install a spinner, make sure that it is a precision made product and that the slots for the propeller blades 
do not cut into the blade roots and weaken them.

Discard  any  propeller  which  has  become  split,  cracked,  nicked  or  otherwise  rendered  unsafe.  Never  attempt  to 
repair such a propeller: destroy it. Do not modify a propeller in any way, unless you are highly experienced in tuning 
propellers for specialized competition work such as pylon-racing.

Use an electric starter for this engine. The wearing of safety glasses is also strongly recommended.

Summary of Contents for FS-200S

Page 1: ... It is suggested that any instructions supplied with the aircraft radio control equipment etc are accessible for checking at the same time 1 SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O S ENGINE NOTES WHEN APPLYING AN ELECTRIC STARTER ABOUT THE ENGINE ENGINE PARTS NAME RELOCATION OF CARBURETOR CONTROLS FUEL TANK LINES INSTALLATION EXHAUST HEADER PIPE SILENCER PROPELLER FUEL CONTENTS MIXTURE CONTR...

Page 2: ... automobile engines exhaust deadly carbon monoxide Run your engine only in an open area Model engines generate considerable heat Do not touch any part of your engine until it has cooled Contact with the muffler silencer cylinder head or exhaust header pipe in particular may result in a serious burn 3 NOTES This engine was designed for model aircraft Do not attempt to use it for any other purpose M...

Page 3: ...ontaining loose gravel or sand The propeller may throw such material in your face and eyes and cause injury For their safety keep all onlookers especially small children well back at least 20 feet or 6 meters when preparing your model for flight If you have to carry the model to the take off point with the engine running be especially cautious Keep the propeller pointed away from you and walk well...

Page 4: ...The engine is equipped with an easy to adjust 80N carburetor which can be reversed 180 and supplied with a F 6010 silencer which produces the milder four stroke sound F 6010 Silencer Assembly Glowplug TypeF 7 ENGINE PARTS NAME Rocker Cover Glow Plug TYPE F Lock Nut Drive Hub Crankcase Beam Mount Cover Plate Exhaust Header Pipe F 6010 Silencer Body Cylinder Head Carburetor Type 80N Intake Manifold ...

Page 5: ... cut from commercially available tubing Commercially available silicone tube 1 2 3 Pull out the carburetor gently 9 FUEL TANK LINES Make sure that the tank is well rinsed out with methanol or glow fuel before installation and that the pickup weight is well clear of the bottom of the tank when held vertically For plumbing use heavy duty silicone tube of 2 5mm inner dia and 5mm outer dia The suggest...

Page 6: ...dwood such as cherry or maple Spring washer 5mm steel Allen screw CORRECT Top surfaces are in the same plane INCORRECT Front view Side view Re align the surfaces as necessary Opposite beam Top surfaces are not in the same plane Engine does not rest firmly Top surfaces are not in the same plane Make sure that the mounting beams are parallel and that their top surfaces are in the same plane 11 THROT...

Page 7: ...5x12 14 16x12 14 17x10 13 18x6 10 17x12 13 18x8 12 20x8 PROPELLER The choice of propeller depends on the design and weight of the aircraft and on the type of flying in which you will be engaged Determine the best size and type after practical experimentation As a starting point refer to the props listed in the accompanying table Slightly larger or even slightly smaller props than those shown in th...

Page 8: ...ade and sturdy construction so that the spinner shell cannot loosen when the starter is used Make sure the spinner notches do not interfere the propeller If they do cut the notches to clear 15 The FS 200S should be operated on a methanol based fuel containing not less than 18 castor oil or a top quality synthetic lubricant or a mixture of both plus a small percentage 5 30 of nitromethane for impro...

Page 9: ...patibility of the glowplug and fuel may have a marked effect on performance and reliability it is suggested to use the O S Type F plug when it is necessary to replace Carefully install plug finger tight before final tightening with the correct size plug wrench 17 The Needle Valve When set to produce maximum power at full throttle this establishes the basic fuel air mixture strength The correct mix...

Page 10: ...he throttle linkage is made so that the throttle is fully closed when the throttle lever as well as trim lever on the transmitter are fully pulled down How to stop the engine Pull down the throttle lever and trim lever on the transmitter fully 19 RUNNING IN Breaking in For long life and peak performance every engine needs special treatment when new know as running in or breaking in This is a proce...

Page 11: ...s then screw it out 3 turns This is the basic position REALIGNMENT OF MIXTURE CONTROL VALVE Start the engine open the throttle fully and set the needle valve slightly rich 45 60 from the highest r p m setting Close the throttle to the idle position Allow the engine to idle for about 5 seconds then reopen the throttle The engine should accelerate smoothly back to full speed If instead the engine re...

Page 12: ...t close the needle valve and mixture control valve too far as this will cause a lean setting and over heating of the engine This can in turn create nitromethane oxide leading to internal rusting of the engine Always adjust the needlevalve slightly on the rich side of peak rpm Do not leave unused fuel in the engine at the conclusion of a day s flying Accepted practice is to cut off the fuel supply ...

Page 13: ...69400 44581000 44503400 44503200 44506000 28117000 44505001 44503100 44507000 29061410 44502001 27930000 44501000 45231100 44562000 44501100 44501110 44566000 44566100 45566310 44564000 29431000 44508000 45910100 44525000 44525100 44525110 22681957 44525200 44525210 71615009 72200080 Description Code No No Rocker Cover Rocker Cover Gasket Rocker Arm Retainer 2pcs Rocker Support Rocker Arm 1pc Tapp...

Page 14: ...rburetor Rotor Throttle Lever Assembly Throttle Lever Retaining Screw Carburetor Rubber Gasket 2pcs Carburetor Retaining Screw S 3x3 N M3x22 N M3x6 1 3 1 1 1 2 1 5 1 4 1 2 3 9 4 5 6 1 6 2 6 7 8 10 8 1 27 72200130 71531000 72403050 71521000 71531010 71904200 72200110 72200060 79871020 79871030 79871040 79871120 79871080 79871100 M2 6x7 M2 6x10 M2 6x12 M3x10 M3 5x12 M3 5x20 BOOSTER TERMINAL KIT NON ...

Page 15: ...UNF5 16 24 4 5 1 Dimensions mm THREE VIEW DRAWING Specifications Displacement Bore Stroke PracticalR P M Output Weight Silencer including exhaust header pipe C Copyright 2007 by O S Engines Mfg Co Ltd All rights reserved Printed in Japan 60091910 031105 TEL 06 6702 0225 FAX 06 6704 2722 6 15 3 Chome Imagawa Higashisumiyoshi ku Osaka 546 0003 Japan URL http www os engines co jp ...

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