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20

With  each  successive  flight,  close  the  needle-valve  very 
slightly until, at the end of about 10 flights, the needle is set 
for full power. Do not "over-lean" the mixture in an attempt 
to extract more power.

8.

If    overheating  should  be  suspected  at  any  time  during 
flight (i.e.if the engine begins to "labor") reduce power by 
partially  closing  the  throttle  and  land  the  aircraft  to 
enable  the  needle-valve  to  be  readjusted  to  a  richer 
setting.

Following  the  initial  running-in  session,  check  for  any 
looseness in the installation due to vibration, then allow the 
engine a period of moderately rich operation in flight.

6.

For  the  first  flight,  have  the  needle-valve  set  on  the  rich 
side  and  adjust  the  throttle  trim  on  the  transmitter  so  that 
the engine does not stop when the throttle is closed to the 
idle setting.

7.

Note:
Remember  that,  when  the  engine  is  not  yet  fully  run-in, 
the  carburettor  cannot  be  expected  to  give  its  best 
response  in  flight.  Abrupt  operation  of  the  throttle,  for 
example, may cause the engine to stall. Therefore, at this 
time ,the aircraft should, as far as is possible, be flown at 
an  altitude  sufficient  to  enable  an  emergency  landing  to 
be safely made if the engine stops.

Once  the  engine  has  demonstrated  that  it  can  be  safely 
operated at full power, the carburettor can be adjusted for 
optimum  throttle  response,  following  the  instructions  given 
in the next section.

9.

21

In the course of making carburetor adjustments, it is just 
possible  that  the  Mixture  Control  Valve  setting  may  be 
upset.

Its basic setting can be re-established as follows:

First, set the throttle lever at fully closed position.

Turn the Mixture Control Valve counter-clockwise until it 
stops, then screw it out 3 turns.  This is the basic position.

REALIGNMENT OF MIXTURE CONTROL VALVE

 

Start the engine, open the throttle fully and set the needle-
valve slightly rich (45-60

°

) from the highest r.p.m. setting.

Close  the  throttle  to  the  idle  position.  Allow  the  engine  to 
idle  for  about  5  seconds,  then  reopen  the  throttle.  The 
engine should accelerate smoothly back to full speed.

If,  instead,  the  engine  responds  sluggishly  and  emits  an 
excess of white smoke from the exhaust, the idle mixture is 
too  rich.  Turn  the  mixture  control  valve  approx.  45

°

 

clockwise to lean the idling mixture.

On the other hand, if the engine hesitates before picking up 
speed or even ceases firing completely, the idle mixture is 
likely  to  be  too  lean.  Turn  the  mixture  control  valve  90

°

 

counter-clockwise  to  substantially  enrich  the  mixture,  then 
back again 45

°

 clockwise.

IDLE MIXTURE ADJUSTMENT

1.

2.

3.

4.

In paragraphs 3 and 4 above, the 45

°

 total movements are, 

of course, approximate. It will be necessary to fine-tune the 
mixture  control  screw  10-15

°

  at  a  time  to  reach  the  best 

setting for optimum throttle response.

Continue  re-checking  the  idle  mixture  setting  until  the 
engine  responds  smoothly  and  positively  to  operation  of 
the throttle at all times.

5.

6.

VALVE ADJUSTING

Valve clearances are correctly set before any O.S. engine 
leaves the factory and, in normal use, will seldom require 
adjustment.    However,  if,  after  a  considerable  amount  of 
running  time,  a  loss  of  power  is  detected,  or  if  he  engine 
has  been  disassembled  for  repair,  these  clearances 
should be checked and reset as necessary.
For checking and adjusting the valve clearances, a VALVE 
ADJUSTING  TOOL  KIT  is  available  as  an  optional 
accessory.  Also,  a  5.5mm  wrench  (not  supplied)  is 
required for this purpose.

• Wrench 5.5mm

• Feeler gauge 0.04mm

The kit comes in a plastic case and includes:
(Code No.72200060)

• Feeler gauge 0.1mm

• Hex. key 1.5mm

• Wrench 5mm

Summary of Contents for FS-200S

Page 1: ... It is suggested that any instructions supplied with the aircraft radio control equipment etc are accessible for checking at the same time 1 SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O S ENGINE NOTES WHEN APPLYING AN ELECTRIC STARTER ABOUT THE ENGINE ENGINE PARTS NAME RELOCATION OF CARBURETOR CONTROLS FUEL TANK LINES INSTALLATION EXHAUST HEADER PIPE SILENCER PROPELLER FUEL CONTENTS MIXTURE CONTR...

Page 2: ... automobile engines exhaust deadly carbon monoxide Run your engine only in an open area Model engines generate considerable heat Do not touch any part of your engine until it has cooled Contact with the muffler silencer cylinder head or exhaust header pipe in particular may result in a serious burn 3 NOTES This engine was designed for model aircraft Do not attempt to use it for any other purpose M...

Page 3: ...ontaining loose gravel or sand The propeller may throw such material in your face and eyes and cause injury For their safety keep all onlookers especially small children well back at least 20 feet or 6 meters when preparing your model for flight If you have to carry the model to the take off point with the engine running be especially cautious Keep the propeller pointed away from you and walk well...

Page 4: ...The engine is equipped with an easy to adjust 80N carburetor which can be reversed 180 and supplied with a F 6010 silencer which produces the milder four stroke sound F 6010 Silencer Assembly Glowplug TypeF 7 ENGINE PARTS NAME Rocker Cover Glow Plug TYPE F Lock Nut Drive Hub Crankcase Beam Mount Cover Plate Exhaust Header Pipe F 6010 Silencer Body Cylinder Head Carburetor Type 80N Intake Manifold ...

Page 5: ... cut from commercially available tubing Commercially available silicone tube 1 2 3 Pull out the carburetor gently 9 FUEL TANK LINES Make sure that the tank is well rinsed out with methanol or glow fuel before installation and that the pickup weight is well clear of the bottom of the tank when held vertically For plumbing use heavy duty silicone tube of 2 5mm inner dia and 5mm outer dia The suggest...

Page 6: ...dwood such as cherry or maple Spring washer 5mm steel Allen screw CORRECT Top surfaces are in the same plane INCORRECT Front view Side view Re align the surfaces as necessary Opposite beam Top surfaces are not in the same plane Engine does not rest firmly Top surfaces are not in the same plane Make sure that the mounting beams are parallel and that their top surfaces are in the same plane 11 THROT...

Page 7: ...5x12 14 16x12 14 17x10 13 18x6 10 17x12 13 18x8 12 20x8 PROPELLER The choice of propeller depends on the design and weight of the aircraft and on the type of flying in which you will be engaged Determine the best size and type after practical experimentation As a starting point refer to the props listed in the accompanying table Slightly larger or even slightly smaller props than those shown in th...

Page 8: ...ade and sturdy construction so that the spinner shell cannot loosen when the starter is used Make sure the spinner notches do not interfere the propeller If they do cut the notches to clear 15 The FS 200S should be operated on a methanol based fuel containing not less than 18 castor oil or a top quality synthetic lubricant or a mixture of both plus a small percentage 5 30 of nitromethane for impro...

Page 9: ...patibility of the glowplug and fuel may have a marked effect on performance and reliability it is suggested to use the O S Type F plug when it is necessary to replace Carefully install plug finger tight before final tightening with the correct size plug wrench 17 The Needle Valve When set to produce maximum power at full throttle this establishes the basic fuel air mixture strength The correct mix...

Page 10: ...he throttle linkage is made so that the throttle is fully closed when the throttle lever as well as trim lever on the transmitter are fully pulled down How to stop the engine Pull down the throttle lever and trim lever on the transmitter fully 19 RUNNING IN Breaking in For long life and peak performance every engine needs special treatment when new know as running in or breaking in This is a proce...

Page 11: ...s then screw it out 3 turns This is the basic position REALIGNMENT OF MIXTURE CONTROL VALVE Start the engine open the throttle fully and set the needle valve slightly rich 45 60 from the highest r p m setting Close the throttle to the idle position Allow the engine to idle for about 5 seconds then reopen the throttle The engine should accelerate smoothly back to full speed If instead the engine re...

Page 12: ...t close the needle valve and mixture control valve too far as this will cause a lean setting and over heating of the engine This can in turn create nitromethane oxide leading to internal rusting of the engine Always adjust the needlevalve slightly on the rich side of peak rpm Do not leave unused fuel in the engine at the conclusion of a day s flying Accepted practice is to cut off the fuel supply ...

Page 13: ...69400 44581000 44503400 44503200 44506000 28117000 44505001 44503100 44507000 29061410 44502001 27930000 44501000 45231100 44562000 44501100 44501110 44566000 44566100 45566310 44564000 29431000 44508000 45910100 44525000 44525100 44525110 22681957 44525200 44525210 71615009 72200080 Description Code No No Rocker Cover Rocker Cover Gasket Rocker Arm Retainer 2pcs Rocker Support Rocker Arm 1pc Tapp...

Page 14: ...rburetor Rotor Throttle Lever Assembly Throttle Lever Retaining Screw Carburetor Rubber Gasket 2pcs Carburetor Retaining Screw S 3x3 N M3x22 N M3x6 1 3 1 1 1 2 1 5 1 4 1 2 3 9 4 5 6 1 6 2 6 7 8 10 8 1 27 72200130 71531000 72403050 71521000 71531010 71904200 72200110 72200060 79871020 79871030 79871040 79871120 79871080 79871100 M2 6x7 M2 6x10 M2 6x12 M3x10 M3 5x12 M3 5x20 BOOSTER TERMINAL KIT NON ...

Page 15: ...UNF5 16 24 4 5 1 Dimensions mm THREE VIEW DRAWING Specifications Displacement Bore Stroke PracticalR P M Output Weight Silencer including exhaust header pipe C Copyright 2007 by O S Engines Mfg Co Ltd All rights reserved Printed in Japan 60091910 031105 TEL 06 6702 0225 FAX 06 6704 2722 6 15 3 Chome Imagawa Higashisumiyoshi ku Osaka 546 0003 Japan URL http www os engines co jp ...

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