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26

FLIGHT & MAINTENANCE

It  is  necessary  to  warm  up  the  engine  as  with  a  full-size 
aircraft or automobile. Do not attempt to take-off immediately 
after the engine has been started. Allow the engine to run at 
full  throttle  for  at  least  10  seconds  before  releasing  the 
model.

Checking before flight

Make sure that all seven cylinders are firing.

Make sure that engine runs steadily at idle speed.
Make sure that engine is fully warmed up.

Please  pay  attention  to  the  matters  described  below  to 
ensure  that  your  engine  serves  you  well  in  regard  to 
performance, reliability and long life.

As  previously  mentioned,  it  is  vitally  important  to  avoid 
operating the engine in conditions where dust, disturbed by 
the propeller, may be deposited on the engine and enter its 
working parts.

Remember  to  keep  your  fuel  container  closed  to  prevent 
foreign matter from contaminating the fuel.

Install  a  fuel  filter  to  prevent  dirt  and  dust  in  the  fuel 
container from entering the fuel tank.  O.S. Super Filters (L) 
is available as an optional extra.

Install an in-line fuel filter between the tank and carburetor 
to  prevent  foreign  matter  in  the  tank  from  entering  the 
carburetor.

If  these  precautions  are  neglected,  restriction  of  fuel  flow 
may  cause  the  engine  to  cut  out,  or  the  fuel/air  mixture  to 
become too lean causing the engine to overheat.

Clean these filters periodically.

The use of modern high-performance alcohol based model 
engine fuels, while promoting cooler running, improved anti-
detonation  combustion  and  increased  power,  have  the 
disadvantage  of  causing  corrosion  due  to  the  acid  by-
products of combustion. The use of nitromethane in the fuel 
can also contribute to the problem.

Care and Maintenance

Sound at full throttle changes when one or two cylinders are 
not firing. With a propeller which the engine runs approx. 
6,000rpm with full throttle, one misfiring cylinder will drop 
approx. 500rpm and two misfiring cylinders will drop approx. 
1,000rpm.

27

Do not close the needle-valve and mixture control valve too 
far as this will cause a lean setting and over heating of the 
engine. This can, in turn, create nitromethane oxide leading 
to  internal  rusting  of  the  engine.  Always  adjust  the 
needlevalve slightly on the rich side of peak rpm.

Do not leave unused fuel in the engine at the conclusion of 
a day’s flying. Accepted practice is to cut off the fuel supply 
while the engine is still running at full throttle, then expel as 
much  fuel  residue  as  possible  by  turning  the  engine  over 
20-30 seconds with the electric starter. Finally, inject some 
after-run oil through the glowplug hole and turn the engine 
over several times with the electric starter.

When  the  engine  is  not  to  be  used  for  some  months  (for 
example,  as  between  flying  seasons),  a  worthwhile 
precaution  is  to  remove  it  from  the  airframe  and,  after 
washing  off  the  exterior  with  alcohol  (not  gasoline  nor 
kerosene), remove carefully the carburetor with intake pipe, 
glow plug and all silicone tubing and put them safely aside. 
Then, immerse the engine in a container of alcohol.  Rotate 
the  crankshaft  while  the  engine  is  immersed.  If  foreign 
matter  is  visible  in  the  alcohol,  rinse  the  engine  again  in 
clean  alcohol.    Finally,  shake  off  and  dry  the  alcohol  ,and 
inject some after-run oil in the glowplug hole and rotate the 
crankshaft  several    times  by  hand.  Reinstall  the  carburetor 
with intake pipe and glowplug on the engine and keep it in a 
dry place after putting in a vinyl bag.

Summary of Contents for FR7-420

Page 1: ...h the aircraft radio control equipment etc are accessible for checking at the same time Seven cylinder radial overhead valve four stroke engine 1 SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O S ENGINE NOTES WHEN APPLYING AN ELECTRIC STARTER ABOUT THE ENGINE ENGINE PARTS NAME INSTALLATION FUEL TANK LINES GLOWPLUG MIXTURE CONTROLS PROPELLER GLOWPLUG HEATING FUEL AND LUBRICATION CONTENTS STARTING RUN...

Page 2: ... like automobile engines exhaust deadly carbon monoxide Run your engine only in an open area Model engines generate considerable heat Do not touch any part of your engine until it has cooled Contact with the muffler silencer cylinder head or exhaust header pipe in particular may result in a serious burn 3 NOTES This engine was designed for model aircraft Do not attempt to use it for any other purp...

Page 3: ...ontaining loose gravel or sand The propeller may throw such material in your face and eyes and cause injury For their safety keep all onlookers especially small children well back at least 20 feet or 6 meters when preparing your model for flight If you have to carry the model to the take off point with the engine running be especially cautious Keep the propeller pointed away from you and walk well...

Page 4: ...RIES Glow Plug Type F installed on the engine Valve adjusting tool kit Feeler gauge 0 04mm Feeler gauge 0 1mm Hex key 1 5mm Wrench 5mm Plug Cable Set Plug Cable Plug Terminal 7pcs 7pcs w silicone tube Radial Mount Retaining Screw Set Engine mounting screws M5X25 Lock washers ø5 Blind nuts M5 5pcs 5pcs 5pcs Lead for ground 5 1pc Needle Valve Extension Cable Set STANDARD ACCESSORIES Drain Plug Carbu...

Page 5: ...loosening The needle valve supplied with this engine is designed to incorporate an extension so that when the engine is enclosed within the fuselage the needle valve may be adjusted from the outside For this purpose a Needle Valve Extension Cable Set is supplied with the engine If a longer extension is reguired cut a commercially available rod to the required length bend one end to an L shape inse...

Page 6: ...mostly accumulate here Dirt and foreign matter mostly accumulate here Needle valve holder 11 FUEL TANK LINES Make sure that the tank is well rinsed out with methanol or glow fuel before installation and that the pickup weight is well clear of the bottom of the tank when held vertically A 700cc tank will allow approx 10 minutes medium speed flight Locate the fuel tank as close as possible to the ca...

Page 7: ...set to produce maximum power at full throttle this establishes the basic fuel air mixture strength The correct mixture is then maintained by the carburetor s built in automatic mixture control system to cover the engine s requirements at reduced throttle settings The Mixture Control Valve This meters fuel flow at part throttle and idling speeds to ensure reliable operation as the throttle is opene...

Page 8: ...of more than 40mm dia Ream the propeller shaft hole to 9 7mm bore with an appropriate reamer checking that the hole is exactly centered Install the prop to the engine shaft followed by the retaining washer and prop nut and tighten firmly with a 17mm wrench not supplied 2 15 3 Add the special tapered and slotted locknut and secure with a 14mm wrench while holding the prop nut with the 17mm wrench n...

Page 9: ...glowplug leads are extended together as a single cable use heavier wire e g cross section area of 2 0mm multi strand copper core as supplied for earth lead Earth ground lead Fasten to the motor mount FUEL AND LUBRICATION Fuel Suitable fuel for this engine is a methanol based fuel containing 5 8 nitromethane and 8 10 lubricant It is suggested to dilute commercially available 15 nitromethane and 18 ...

Page 10: ...e tubing Drain Plug Breather Nipple 19 STARTING Precautions For safety please observe the following instructions before starting the engine Start the engine by turning the propeller counter clockwise i e normal running direction Do not start the engine with the throttle fully opened otherwise the model will tend to move forward suddently due to the strong thrust of the propeller Hold both wings of...

Page 11: ...ary to arrive at the optimum setting Practical best optimum needle valve setting Approx 45 90 Maximum rpm setting Lean Rich needle valbe setting when starting the engine Rpm starts to decrease Close the needle valve gradually and slowly Engine stops With a propeller which the engine turns approx 6 000rpm with full throttle one misfiring cylinder will drop approx 500rpm and two misfiring cylinders ...

Page 12: ...TTLE VALVE ADJUSTMENT Needle valve adjustment Adjust the needle valve following the instructions given in STARTING section Mixture control valve adjustment The carburetor of your enigine has been factory set for the approximate best result with the fuel tank located in the normal position i e close to the back of the engine and where the level of the needle valve is at 1 3 height of the tank refer...

Page 13: ...l be necessary to turn the Mixture Control Valve counter clockwise approximately 1 12 turn 30 Thirdly if the rpm increase but the engine appears to run with reduced power it is probable that one of the cylinders has ceased firing You may detect this by the difference in exhaust note and rpm compared with previous full throttle running The cutting out of the cylinder may be caused by the idle speed...

Page 14: ...tromethane in the fuel can also contribute to the problem Care and Maintenance Sound at full throttle changes when one or two cylinders are not firing With a propeller which the engine runs approx 6 000rpm with full throttle one misfiring cylinder will drop approx 500rpm and two misfiring cylinders will drop approx 1 000rpm 27 Do not close the needle valve and mixture control valve too far as this...

Page 15: ... gap exceeds 0 1mm but is not more than 0 14mm i e the thickness of both feeler gauges inserted together it is not necessary to readjust the clearance if the engine runs satisfactorily Fig 1 If a clearance is found to be outside either of these limits it should be reset as follows 0 0 4 m m 29 Carefully loosen the locknut on rocker arm 1 4 1 2 turn with 5mm wrench Fig 2 1 Loosen approx 1 4 to 1 2 ...

Page 16: ...00 47101700 47181140 47181000 71912110 71912100 71615009 46471000 72200060 72200200 72200170 72200171 72200190 72200180 47181210 72200080 71912150 79870050 79871525 Description Code No No Description Code No No Rocker Cover Rocker Arm Tappet Adjusting Screw Rocker Arm Thrust Washer 2pcs Rocker Arm Shaft Cylinder Head W Valve Assembly Cylinder Head Valve 1pc Valve Spring 1pc Valve Spring Retainer 1...

Page 17: ...rburetor Retaining Screw 2pcs 1 2 2 1 3 4 5 6 7 7 1 7 2 8 9 9 1 10 47181970 27381940 26711305 47181100 22681953 46115000 45581820 47181600 46066319 24881824 47181200 22081408 22081313 45581700 N M3x6 S M3x3 1 2 3 4 5 6 7 8 9 9 1 N M3x22 2 1 7 1 7 2 10 33 46210300 71531000 72403050 79870050 55500004 71521000 71531010 COLLECTOR EXHAUST PIPE NON BUBBLE WEIGHT SUPER FILTER L LONG SOCKET WRENCH WITH PL...

Page 18: ...2 UNF3 8 24 9 95 cc x 7 0 607 cu in x 7 24 0 mm 0 945 in 22 0 mm 0 866 in 1 500 7 000r p m 3 167 g 111 71 oz C Copyright 2010 by O S Engines Mfg Co Ltd All rights reserved Printed in Japan 60092360 081002 TEL 06 6702 0225 FAX 06 6704 2722 6 15 3 Chome Imagawa Higashisumiyoshi ku Osaka 546 0003 Japan URL http www os engines co jp ...

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